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20

60706-211/J

Reasonable care in preventative maintenance will ensure 

high reliability and a long life for the engine-generator set 

and Automatic Transfer Switch.

WARNING

When performing any type of maintenance on this 

equipment, make sure the selector switch on the engine-

generator is in the off position. If you are working in the 

Automatic Transfer Switch, confirm with a reliable meter 

that all power has been disconnected.

AUTOMATIC TRANSFER SWITCH

Clean and inspect the switch once a year. De-energize 

all power sources, both line and engine-generator set, 

then brush and vacuum away any excessive dust or 

dirt accumulation. At this time, with the conductor de-

energized, you can remove the contact covers and check 

the contacts. Make sure contacts are clean and not burned 

or pitted.

ENGINE-GENERATOR SET

Service the engine in accordance with the engine 

manufacturer’s manual provided with your new equipment. 

Routinely remove debris and dirt from around the inside 

generator enclosure. Ensure that the air intakes are free 

from leaves and other debris at all times.

Clean and inspect battery terminals at least twice a year. 

Also check the battery water level at least twice a year.

Other than keeping the generator clean and free of debris, 

there is no other routine or preventative maintenance 

required as long as the generator is run bi-weekly to keep it 

dry and in good working order.

COLD WEATHER OPERATION

Extreme cold weather operation requires special 

considerations. Higher CCA batteries are required for cold 

weather starting; 650 CCA or larger are recommended. In 

addition, you should consider installing an oil heater kit and 

a battery warmer for reliable starting during cold weather.

ENGINE MAINTENANCE

CHECKING THE OIL LEVEL

The oil level must always be checked before the engine is 

started. Refer to page 7 of this manual for instructions on 

checking the oil level. Take care to remove any dirt or debris 

from around the oil plug before removing. Be sure the oil 

level is maintained.

CHANGING THE OIL

Refer to the Maintenance Schedule chart for required oil 

change intervals.

Outdoor temperatures determine the proper oil viscosity for 

the engines. Winco recommends our 5W-30 fully synthetic 

oil to give you excellent protection in cold temperatures 

while maintaining excellent performance in warmer 

weather.

  A. Start the engine and warm it up, stop the engine and 

    remove the spark plug wire to prevent it from 

    accidentally being started.

  B. This engine has an oil drain valve for your convenience. 

    A neoprene hose has been provided to drain the oil.

    Use an approved container for the oil.

  C. Remove the oil filter and dispose of properly.

  D. Before you install the new oil filter, lightly lubricate the 

    oil gasket with fresh, clean oil.

  E. Install the oil filter by hand until the gasket contacts the 

    oil filter adapter, then tighten the oil filter 1/2 to 3/4 

  turns.

  F. Remove the dipstick and wipe with a clean cloth.

  H. Slowly pour oil into the engine oil fill. DO NOT OVER 

    FILL. After adding oil, wait one minute and then check 

    the oil level.

  G. Reinstall and tighten the dipstick.

  H. Connect the spark plug wire(s) to the spark plug(s).

  I. Start the engine and check the oil level. Correct oil level 

    is at the top of the full indicator on the dipstick. 

MAINTENANCE SCHEDULE

Every 8 Hours or Daily
• Check engine oil level
• Clean area around muffler and controls
Every 100 Hours or Annually
• Replace spark plugs
• Change engine oil
• Replace oil filter
• Clean pre-cleaner
• Service exhaust system
Every 250 Hours
• Check valve clearance. Adjust if necessary
Every 400 Hours or Annually
• Replace air filter
• Replace fuel filter
• Service cooling system
• Clean oil cooler fins

Use Attached

PREVENTATIVE MAINTENANCE

Summary of Contents for PSS8B2F

Page 1: ...o contact us concerning this unit it will help us to respond to your needs faster MODEL _________________________________________________ SERIAL NUMBER _________________________________________ PURCHA...

Page 2: ...WITCH ENGINE GENERATOR SET ENGINE MAINTENANCE MAINTENANCE SCHEDULE TROUBLESHOOTING 22 OUTLINE DRAWING 23 PAD LAYOUT DRAWING 24 AC WIRING SCHEMATIC 24 AC AND DC GENERATOR SCHEMATIC 25 SOLAR CONTROL PAN...

Page 3: ...t must be mixed with fresh air A Operate only in well ventilated areas B Never operate indoors including attached garages C Never operate the unit in such a way as to allow exhaust gases to seep back...

Page 4: ...er option derate 30 and note the circuit breaker derates to 25 Amp FUEL CONSUMPTION Natural Gas 1000 BTU FT LP Vapor 2520 BTU FT CF HR 132 63 BTU HR 132 000 158 760 GAL HR N A 1 6 Based on full load o...

Page 5: ...ment The ATS also contains the power failure sensing circuitry necessary to start and stop the engine generator set The transfer switch is also equipped standard with a 3 second start delay and a 15 s...

Page 6: ...crankcase the first time use the dipstick A in following image to ensure that you do not over fill the crankcase The full oil level mark on the dipstick is depicted in the following image as B Oil is...

Page 7: ...satisfactory system installation The information in this manual is offered only as a guide to finalizing your installation plans WARNING PERSONAL INJURY The enclosures on these units can become very...

Page 8: ...rimary to the low pressure regulator Consult your local fuel supplier for your exact requirements The appropriate line size from the following table is then installed from the low pressure regulator t...

Page 9: ...Natural gas Ref 2 3 4 Unit off Line PSI 7 11 in 4 6 oz 7 11 in 4 6 oz Starting Line PSI 7 11 in 4 6 oz 7 11 in 4 6 oz No load Line PSI 7 11 in 4 6 oz 7 11 in 4 6 oz Full load Line PSI 7 11 in 4 6 oz...

Page 10: ...sh off immediately with water 3 If electrolyte contacts the eyes flush immediately and thoroughly with water Seek immediate medical attention 4 Spilled electrolyte is to be washed down with an acid ne...

Page 11: ...be fused for 15 Amps Terminal block connections have been provided in the customer connection area of the engine generator set See following diagram NOTICE The battery tender is not intended to recha...

Page 12: ...als L3 L7 The neutral leads from all three locations are connected to the isolated terminal lugs on the sidewall of the cabinet This terminal block is labeled NEUTRAL and the terminal lugs are mounted...

Page 13: ...through 9 These terminals will accept 22 14 AWG stranded wire It is recommended that you use 16 AWG for distances up to 200 feet You need to run two 2 wires from the engine generator set to the transf...

Page 14: ...y Deep Sea Electronics Model 3110 is used on this generator set See following picture and look for more information stated within this manual MANUAL OPERATION Press and release the red Stop Reset butt...

Page 15: ...hanging the exercise without a load will be discussed later Be sure that conditions are safe to do this operation BYPASS TIME DELAY Use this button to cancel the active time delay or exercise period s...

Page 16: ...art and run the exerciser must be reset after the power is restored The ASCO 185 has settings that can be changed for various applications The dipswitch options are explained in the ASCO 185 Operator...

Page 17: ...17 60706 211 J SEQUENCE OF OPERATION UTILITY FAILURE...

Page 18: ...Auxiliary inputs can be user configured and will display he message as written by the user Fail to Start The engine has not fired after the preset number of start attempts Fail to Stop The module has...

Page 19: ...The fault must be removed and the Stop Reset button pressed to reset the module The icon will appear flashing in the display MODULE DISPLAY TIMER ICON When the module is controlling the engine startin...

Page 20: ...il level must always be checked before the engine is started Refer to page 7 of this manual for instructions on checking the oil level Take care to remove any dirt or debris from around the oil plug b...

Page 21: ...ked up engine generator set 9 Defective starter fuel solenoid relays ENGINE CRANKS BUT WILL NOT START 1 Improper fuel pressure being delivered to unit 2 Fuel supply shut off 3 Fuel supply empty 4 Defe...

Page 22: ...22 60706 211 J 36 50 28 00 29 75 36 00 27 375 28 375 OUTLINE DRAWING...

Page 23: ...23 60706 211 J PAD LAYOUT DRAWING 11075 00 20 60706 211 ENGINE GENERATOR SET PAD LAYOUT...

Page 24: ...24 60706 211 J AC WIRING SCHEMATIC...

Page 25: ...25 60706 211 J 11075 00 22 60706 211 AC AND DC GENERATOR SCHEMATIC AC AND DC GENERATOR SCHEMATIC...

Page 26: ...26 60706 211 J EXTERNAL RECEPTACLE ASSEMBLY IF EQUIPPED SOLAR CONTROL PANEL IF EQUIPPED...

Page 27: ...27 60706 211 J SOLAR PANEL ASSEMBLY IF EQUIPPED...

Page 28: ...does not cover travel time mileage or labor for removal or re installation of WINCO product from its application Normal wear and tear Costs of rental equipment WINCO does not warrant engines Engines a...

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