background image

14

60706-211/J

INITIAL START UP

WARNING

DO NOT jump start these engine generator sets. Starting 

these units on a low battery of jump starting them will 

cause damage to the engine control module.

Use the following checklist to verify correct installation 

before starting the engine:

 

 Engine oil.* Check level & fill as required with proper 

   grade/quantity.

 

 Unit mounting base properly bolted down.

 

 Clearance for service and maintenance on all sides.

 

 Proper fuel line material and size.

 

 All fuel line connections tight. 

 

 Fuel line protected and a moisture trap installed 

 

  (may be required for NG).

 

 LP/NG pressure OK. 4-6 oz. (7-11 in. WC).

 

 Battery connections clean and tight.

 

 Battery fully charged. 

 

 All AC and DC wiring installed and properly 

   protected.

* Refer to engine owners manual for proper levels and 

types.

After completing the above checklist, the engine generator 

set is ready for the initial start-up test.

START UP PROCEDURE

ENGINE-GENERATOR SET ONLY

The engine control module (ECM) is manufactured by Deep 

Sea Electronics. Model 3110 is used on this generator set. 

See following picture and look for more information stated 

within this manual.

MANUAL OPERATION

Press and release the red Stop/Reset button. Then press 

and release the green Start Engine button. The engine-

generator will crank and start automatically. If the engine 

fails to start, reference the fault codes to correct the problem 

before proceeding.

10

REV B

60706-229

DC ELECTRICAL INTERCONNECTION

CAUTION:

Never run the AC and DC wiring on the same conduit.

ASCO 185 UL SWITCH

Your DC connection points in the ASCO 185 UL ATS are on the 

terminal block on the bottom of the controller in the lower left hand 

corner of the ATS panel. The terminal block (TB7) is numbered 1 

through 9. These terminals will accept # 22 - # 14 AWG stranded wire. 

It is recommended that you use # 16 AWG for distances up to 200 

feet. You need to run two (2) wires from the engine generator set to the 

transfer switch. You will be using terminals 4 and 5, wire Start # 23 will 

connect to terminal # 5 and wire Battery Negative # 1 will connect to 

terminal # 4. See the following table and illustration.

Wire #

Purpose

Recommended Color

#23

Start

Black

#1

Battery negative

White

INITIAL START UP

WARNING:

DO NOT jump start these engine generator sets. Starting these units 

on a low battery of jump starting them will cause damage to the engine 

control module.

Use the following checklist to verify correct installation before starting 

the engine:

Ƒ(QJLQHRLO&KHFNOHYHO ¿OODVUHTXLUHGZLWKSURSHU

   grade/quantity.

Ƒ8QLWPRXQWLQJEDVHSURSHUO\EROWHGGRZQ

Ƒ&OHDUDQFHIRUVHUYLFHDQGPDLQWHQDQFHRQDOOVLGHV

Ƒ3URSHUIXHOOLQHPDWHULDODQGVL]H

Ƒ$OOIXHOOLQHFRQQHFWLRQVWLJKW

Ƒ)XHOOLQHSURWHFWHGDQGDPRLVWXUHWUDSLQVWDOOHGPD\EH

 

  required for NG).

Ƒ/31*SUHVVXUH2.R]LQ:&

Ƒ%DWWHU\FRQQHFWLRQVFOHDQDQGWLJKW

Ƒ%DWWHU\IXOO\FKDUJHG

Ƒ$OO$&DQG'&ZLULQJLQVWDOOHGDQGSURSHUO\SURWHFWHG

* Refer to engine owners manual for proper levels and types.

After completing the above checklist, the engine generator set is ready 

for the initial start-up test.

START UP PROCEDURE

ENGINE-GENERATOR SET ONLY

The engine control module (ECM) is manufactured by Deep Sea 

Electronics. Model 3110 is used on this generator set. 

See following picture and look for more information stated within this 

manual.

MANUAL OPERATION

Press and release the red Stop/Reset button. Then press and release 

the green Start Engine button. The engine-generator will crank and 

start automatically. If the engine fails to start, reference the fault codes 

to correct the problem before proceeding.

generator under load. Should you ever have to work on the switch, 

you will be able to disconnect the power and work on the switch cold 

without having the power company pull your meter.

7RZLUHWKHDXWRPDWLFWUDQVIHUVZLWFKLQWRWKHH[LVWLQJZLULQJ¿UVW

determine which circuits will be on the emergency load circuit. If the 

entire load is to be transferred, the transfer switch can be wired in 

directly after the watt-hour meter and the service entrance, providing 

WKHVHUYLFHHQWUDQFHDPSHUHUDWLQJLVZLWKLQWKHWUDQVIHUVZLWFK¶VUDWHG

capability. 

,IRQO\VSHFL¿FFLUFXLWVDUHWREHSRZHUHGXQGHUHPHUJHQF\SRZHU

failure conditions, an additional distribution panel designated 

“emergency distribution panel” must be installed.

All selected emergency circuits are removed from main distribution 

panels and reinstalled in the emergency distribution panel. Suggested 

circuits: freezer, refrigerator, furnace, emergency lights, sump pump, 

emergency outlet circuits, etc. Total running load must not exceed 

generator rating.

STOP/RESET (red button) - This button places 
the module into its Stop/Reset mode. This 
will clear any alarm conditions for which the 
triggering criteria have been removed. The 
fuel supply de-energizes and the engine comes 
to a standstill. Should a remote start signal be 
present while operating in this mode, a remote 
start WILL NOT occur.
AUTO (white button) - This button places the 
module into its Automatic mode. This mode 
allows the module to control the function of 
the generator automatically. The module will 
monitor the remote start input and once a start 
request is made, the set will be automatically 
started and placed on load. The module  will 
then wait until the next start event.
START (green button) - Pressing this button 
from STOP/RESET will start the engine and run 
the load. 

PAGE - Pressing this button scrolls the display to 
show the various instruments. 

With the engine running soothly, check the no load voltage 

and frequency wire #1 and #4 on the generator terminal 

block in the ATS (L2 and L6 in the ASCO ATS). The voltage 

should be 240 Volts plus or minus nominal. The frequency 

should be between 61.5 to 62 Hertz (Hz). The Voltage 

should also be checked between the hot terminals (L2 and 

L6) and the neutral connection. The Voltage should be 

about one half of the line to line Voltage. 

OPERATING SPEED

The engine-generator must be run at the correct speed 

in order to produce the proper electrical voltage and 

frequency.

The speed of the engine was carefully adjusted at the 

factory so that the generator produces the proper voltage 

and frequency. For normal usage, the speed setting should 

not be charged. If the generator is being run continuously 

on a very light load, it is often advisable to lower the 

operating speed slightly. 

CAUTION: EQUIPMENT DAMAGE

SPEED ADJUSTMENTS SHOULD ONLY BE MADE BY A 

QUALIFIED SERVICE TECH. 

NOTICE:

If for any reason during the check out procedures the 

Voltage and frequency are not correct, press the red Stop/

Reset button and correct the trouble before proceeding.

After verifying the Voltage and frequency are not correct, 

press the Stop/Reset button. This will shut off the engine 

immediately.

Summary of Contents for PSS8B2F

Page 1: ...o contact us concerning this unit it will help us to respond to your needs faster MODEL _________________________________________________ SERIAL NUMBER _________________________________________ PURCHA...

Page 2: ...WITCH ENGINE GENERATOR SET ENGINE MAINTENANCE MAINTENANCE SCHEDULE TROUBLESHOOTING 22 OUTLINE DRAWING 23 PAD LAYOUT DRAWING 24 AC WIRING SCHEMATIC 24 AC AND DC GENERATOR SCHEMATIC 25 SOLAR CONTROL PAN...

Page 3: ...t must be mixed with fresh air A Operate only in well ventilated areas B Never operate indoors including attached garages C Never operate the unit in such a way as to allow exhaust gases to seep back...

Page 4: ...er option derate 30 and note the circuit breaker derates to 25 Amp FUEL CONSUMPTION Natural Gas 1000 BTU FT LP Vapor 2520 BTU FT CF HR 132 63 BTU HR 132 000 158 760 GAL HR N A 1 6 Based on full load o...

Page 5: ...ment The ATS also contains the power failure sensing circuitry necessary to start and stop the engine generator set The transfer switch is also equipped standard with a 3 second start delay and a 15 s...

Page 6: ...crankcase the first time use the dipstick A in following image to ensure that you do not over fill the crankcase The full oil level mark on the dipstick is depicted in the following image as B Oil is...

Page 7: ...satisfactory system installation The information in this manual is offered only as a guide to finalizing your installation plans WARNING PERSONAL INJURY The enclosures on these units can become very...

Page 8: ...rimary to the low pressure regulator Consult your local fuel supplier for your exact requirements The appropriate line size from the following table is then installed from the low pressure regulator t...

Page 9: ...Natural gas Ref 2 3 4 Unit off Line PSI 7 11 in 4 6 oz 7 11 in 4 6 oz Starting Line PSI 7 11 in 4 6 oz 7 11 in 4 6 oz No load Line PSI 7 11 in 4 6 oz 7 11 in 4 6 oz Full load Line PSI 7 11 in 4 6 oz...

Page 10: ...sh off immediately with water 3 If electrolyte contacts the eyes flush immediately and thoroughly with water Seek immediate medical attention 4 Spilled electrolyte is to be washed down with an acid ne...

Page 11: ...be fused for 15 Amps Terminal block connections have been provided in the customer connection area of the engine generator set See following diagram NOTICE The battery tender is not intended to recha...

Page 12: ...als L3 L7 The neutral leads from all three locations are connected to the isolated terminal lugs on the sidewall of the cabinet This terminal block is labeled NEUTRAL and the terminal lugs are mounted...

Page 13: ...through 9 These terminals will accept 22 14 AWG stranded wire It is recommended that you use 16 AWG for distances up to 200 feet You need to run two 2 wires from the engine generator set to the transf...

Page 14: ...y Deep Sea Electronics Model 3110 is used on this generator set See following picture and look for more information stated within this manual MANUAL OPERATION Press and release the red Stop Reset butt...

Page 15: ...hanging the exercise without a load will be discussed later Be sure that conditions are safe to do this operation BYPASS TIME DELAY Use this button to cancel the active time delay or exercise period s...

Page 16: ...art and run the exerciser must be reset after the power is restored The ASCO 185 has settings that can be changed for various applications The dipswitch options are explained in the ASCO 185 Operator...

Page 17: ...17 60706 211 J SEQUENCE OF OPERATION UTILITY FAILURE...

Page 18: ...Auxiliary inputs can be user configured and will display he message as written by the user Fail to Start The engine has not fired after the preset number of start attempts Fail to Stop The module has...

Page 19: ...The fault must be removed and the Stop Reset button pressed to reset the module The icon will appear flashing in the display MODULE DISPLAY TIMER ICON When the module is controlling the engine startin...

Page 20: ...il level must always be checked before the engine is started Refer to page 7 of this manual for instructions on checking the oil level Take care to remove any dirt or debris from around the oil plug b...

Page 21: ...ked up engine generator set 9 Defective starter fuel solenoid relays ENGINE CRANKS BUT WILL NOT START 1 Improper fuel pressure being delivered to unit 2 Fuel supply shut off 3 Fuel supply empty 4 Defe...

Page 22: ...22 60706 211 J 36 50 28 00 29 75 36 00 27 375 28 375 OUTLINE DRAWING...

Page 23: ...23 60706 211 J PAD LAYOUT DRAWING 11075 00 20 60706 211 ENGINE GENERATOR SET PAD LAYOUT...

Page 24: ...24 60706 211 J AC WIRING SCHEMATIC...

Page 25: ...25 60706 211 J 11075 00 22 60706 211 AC AND DC GENERATOR SCHEMATIC AC AND DC GENERATOR SCHEMATIC...

Page 26: ...26 60706 211 J EXTERNAL RECEPTACLE ASSEMBLY IF EQUIPPED SOLAR CONTROL PANEL IF EQUIPPED...

Page 27: ...27 60706 211 J SOLAR PANEL ASSEMBLY IF EQUIPPED...

Page 28: ...does not cover travel time mileage or labor for removal or re installation of WINCO product from its application Normal wear and tear Costs of rental equipment WINCO does not warrant engines Engines a...

Reviews: