Telair ENERGY 8012 GAS Use And Maintenance Manual And Instructions For Installation Download Page 1

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Vers. 001

Energy 8012 GAS

USE AND MAINTENANCE MANUAL

AND

INSTRUCTIONS FOR INSTALLATION

ENERGY 8012 GAS

V. 001 - May 2008

GENERATORS

Summary of Contents for ENERGY 8012 GAS

Page 1: ...Vers 001 Energy 8012 GAS 1 GB USE AND MAINTENANCE MANUAL AND INSTRUCTIONS FOR INSTALLATION GB ENERGY 8012 GAS V 001 May 2008 GENERATORS ...

Page 2: ... Auxiliary cables 11 4 8 Electronic control panel connection 11 4 9 Additional muffler connection 12 5 OPERATING INSTRUCTIONS 14 5 1 Machine safety 14 6 USING THE GENERATING SET 14 6 1 Control panel description 14 6 2 MANUAL operation 15 6 3 AUTOMATIC operation 15 6 4 Control and Alarm Functions 15 6 5 Notice 16 6 6 Turning the generating set off 16 6 7 Information on forbidden use 17 6 8 Useful t...

Page 3: ...Vers 001 Energy 8012 G GB 3 GENERAL WARRANTY TERMS 21 WIRING DIAGRAM ENERGY 8012 GAS 22 DRAWING FOR SPARE PARTS LIST ENERGY 8012 GAS 24 ...

Page 4: ...quirements laid down by the European Directive on Machine Safety This statement shall not be valid any longer if any changes are made on the machine without our written ap proval Machine GENERATOR SET Model ENERGY 8012 GAS Serial number Directive of reference Machine Directive 89 392 EEC in version 91 31 EEC Low Voltage Directive 73 23 EEC Electro magnetic Compatibility 89 336 EEC in version 93 31...

Page 5: ...erence documents carefully doing so is essential to the correct long term performance and reliability of the generator set and the prevention of injury and or damage Note The information contained in this publica tion was correct at the time it went to print but may be modified without advance notice 1 2 Symbols and Definitions Graphic safety symbols have been employed in this booklet to identify ...

Page 6: ...support 7 Anchoring bracket 8 Electronic control panel 9 Cable holder and gas pipe 10 Frame locking screw 11 Supply gas arrival pipe 12 Frame all out setscrew 2 2 Identification plate Fig 2 1 Generating set model 2 Model code number 3 Serial number 4 Date of manufacture 5 Power factor 6 Maximum current 7 Rated voltage 8 Weight 9 Barcode 2 3 Dimensions Figure 3 shows the dimensions of the generatin...

Page 7: ...wer Watt 945 Voltage Volt 13 5 Direct current output Ampere 70 Rotor insulation class H Stator insulation class F Cooling Centrifugal fan GENERATOR 8012 GAS Overall weight kg 52 Overall dimensions Length x Width x Height mm 555 x 385 x 295 Starting Electric Manual Automatic Supply device Pressure reducer Noise level 82 56 dBA 7 m Running hours h 7 3 SHIPPING HANDLING STORAGE 3 1 Storage The genera...

Page 8: ...nt and compromise the safety of the instal lation engineer Should the generating sets be installed in a man ner which does not comply with the instructions in this manual the Manufacturer shall be held harmless for malfunctions or for the safety of the generating set under D M 89 392 EEC Fur thermore he shall be held harmless for any damage or injury to people or things Installation must be per fo...

Page 9: ... between the Telair reducer Fig 5 Ref 4 and the gas bottle The gas hose Fig 5 Ref 5 which directly con nects the pressure reducer and the gas bottle Fig 5 Ref 6 is not supplied For this connection the installer will use a suit able type approved hose which is equipped with the suitable fittings Connections as shown in Fig 6 are FORBIDDEN on both the reducer and the gas bottle Fig 7 shows proper co...

Page 10: ...ame cross section as the positive cable and must be connected to both the negative pole of the bat tery and the chassis of the vehicle The contact must be good If necessary remove any paint or rust from the contact surface and protect the connection with grease The start up battery must have a capacity of at least 100 A h The soundproofing case is provided with a cable holder to let the battery co...

Page 11: ...g set for connection from the generating set to the pressure reducer It is already connected to the pressure reducer Let the cable through the cable holder Fig 8 Ref 1 and connect the 3 pole white connec tor to the fixed connector Fig 10 Ref 2 which is located inside the generating set near the 12 Vdc terminals 4 8 Electronic control panel connection Choose the position you want inside the vehicle...

Page 12: ...9 Fig 12 Ref 1 A steel flexible hose 1 m long coded 00433 Fig 12 Ref 2 Two fastening clamps coded 00543 Fig 12 Ref 3 A pipe fitting for flexible hoses coded 03645 Fig 12 Ref 4 To connect the muffler to the generating set re move first the door Fig 13 Ref 2 by means of the suitable wrench Fig 13 Ref 1 and then the muffler casing Fig 13 Ref 3 Remove all parts of the flame trap Fig 14 Ref 2 3 4 5 fro...

Page 13: ...se by means of the clamp coded 00543 Fig 16 Ref 4 Fasten the flexible hose Fig 17 Ref 2 to the tail part of the muffler on the inlet side Fig 17 Ref 1 using the other specially provided clamp Fig 17 Ref 3 Put the parts of the flame trap in place again Fig 18 Ref 2 3 4 5 on the tail part of the muf fler Use the bracket welded on the muffler to fas ten the latter in any spot where there are no elec ...

Page 14: ...temperatures or with live cables The doors open with a lock and key The keys must not be left within the reach of children or in expert people The generating sets must be used only and exclusively with their doors shut Remove any flammable substance from near the generating set for example petrol paints solvents etc The hot parts of the generating sets must never be in touch with easily flammable ...

Page 15: ...ating set is lower than 11 5 Volts the battery charged light indicator 11 will go off and the generating set will begin the startup procedure similar to that of the manual operation During the operation in automatic mode the dis play 3 will show the total running hours of the generating set Press the hour or voltmetric switch button to display the voltage at the ends of the 12Vdc terminals or at t...

Page 16: ...ing up the engine and storing the energy supplied by the generating set it must therefore have a minimum value of 100 Ampere The Energy 8012 generating set when in auto matic mode will turn on not only when the bat tery is down but also when you connect a load such as to make the battery voltage drop below 11 5 Volts Applying any load higher than the energy just then available in the bat tery will...

Page 17: ...N switch of the control panel to the MAN position Then disconnect the red 12 Vdc cable from the terminal Fig 10 Ref 1 This way you can operate under safe condi tions as the generating set cannot start up 7 1 Maintenance schedule See the table at the bottom of the page 7 2 Maintenance not requiring skilled per sonnel To perform this kind of check it will be necessary to open the door of the generat...

Page 18: ... it is possi ble to take out the engine alternator unit remov ing the locking screw Fig 8 Ref 2 of the lower surface on both sides This will make it easier to access all the inside parts of the generating set for unscheduled main tenance or repair operations 7 4 1 Engine oil replacement Use multigrade detergent oil for four stroke petrol engines having a SAE viscosity suited to the cli mate the ge...

Page 19: ... filter closing lid Fig 24 ref 3 after having unscrewed both screws which keep it attached to the air filter box Take out the cartridge Fig 26 ref 1 and wash it using a neutral detergent solution and rinse care fully Let the filter cartridge dry out completely then dip it in clean motor oil Squeeze out care fully in order to remove excess oil Replace the cartridge only if it should be visibly no l...

Page 20: ...ment At the time of testing the generating set has been set on 2800 rpm so that the right voltage can be obtained at the output terminals Any setting adjustment must be authorized by us and anyway performed by skilled personnel Adjust the voltage when the engine is hot no load is present and the generating set is running Fig 24 Ref 1 Turn the screw clockwise to increase the engine revs and hence t...

Page 21: ...r than 14 months 16 months if delivered outside Europe after delivery ex factory In any case the costs of lubricants and consumables shall be charged Any transport expenses shall be intended as to be covered by the purchaser the same applies to any expenses connected with inspections requested by the customer and accepted by TELAIR In any case the costs of lubricants and consumables shall be charg...

Page 22: ...001 GB 22 WIRING DIAGRAM ENERGY 8012 GAS PINK GREY RED BLACK BROWN YELLOW PURPLE BLUE WHITE GREEN BROWN WHITE YELLOW BLUE GREEN ORANGE PINK BLACK RED BLACK RED ORANGE PINK WHITE WHITE GREY GREY YELLOW RED WHITE BLUE GREEN ...

Page 23: ...cer Engine oil float Choke thermocouple probe Engine thermocouple probe Fuel reserve float Pos 12 13 14 15 16 17 18 19 20 21 22 Description Electronic control panel Control panel connector Start up relay Electronic card Pressure reducer connector Rotor Alternator Stator Fuel reserve connector Power terminal board 80 A fuse Pos 1 2 3 4 5 6 7 8 9 10 11 ...

Page 24: ...Energy 8012 G Vers 001 GB 24 DRAWING FOR SPARE PARTS LIST ENERGY 8012 GAS ...

Page 25: ...Vers 001 Energy 8012 G GB 25 ...

Page 26: ...Energy 8012 G Vers 001 GB 26 ...

Page 27: ...ise barrier Barrière anti bruit Arrière Lärmbarriere hinten Geluidsbarrière achter Barrrera Anti ruido Trasero 12 03807 N 1 Barriera Antirumore Destra Right antinoise barrier Barrière Antibruit Droite Lärmbarriere rechts Geluidsbarrière rechts Barrrera Anti ruido Derecha 13 01829 N 1 Lamiera di chiusura sportel lo Door closing plate Tôle de fermeture de porte Türblech Afdekplaat deurtje Chapa cier...

Page 28: ...ur YAMAHA Motor YAMAHA YAMAHA motor Motor YAMAHA 36 02743 N 1 Candela Plug Bougie Zündkerze Bougie Bujia 37 04031 N 1 Cavo raccordo GAS 8012 GAS 8012 fitting cable Câble raccord GAS 8012 Verbindungskabel GAS 8012 Verbindingskabel GAS 8012 Cable de empalme GAS 8012 38 03796 N 1 Cavo 5 m da generatore a Pannello di controllo 5 m cable from generating set to control panel Câble 5 m du Générateur au P...

Page 29: ...V 70 A 54 03822 N 1 Scatola di Comando Control box Boîtier de Commande Steuerbox Besturingskast Caja de Mando 55 01603 N 1 Piastra fissaggio Potafusi bile 4 A Fastening plate for 4 A fu se carrier Plaque de fixation tableau des fusibles 4 A Befestigungsplatte 4 A Si cherungshalter Bevestigingsplaat Zeker inghouder 4 A Placa fijación Portafusible 4 A 56 01605 N 1 Potafusibile 4 A 4 A fuse carrier T...

Page 30: ... pipe Tuyau de raccord GAZ GAS Anschlussleitung GAS aansluitpijp Tubo conexión GAS 75 03422 N 1 Anello di serraggio Locking ring Bague de serrage Arretierring Klemring Anillo de apretado 76 03423 N 1 Ghiera di serraggio Locking ring nut Douille de serrage Befestigungsschraube Klemmoer Virola de apretado 77 04042 N 1 Raccordo uscita GAS GAS output fitting Raccord sortie GAZ Anschluss Ausgang GAS GA...

Page 31: ...Vers 001 Energy 8012 G GB 31 Notes ...

Page 32: ...Energy 8012 G Vers 001 GB 32 Contro Copertina Telair ...

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