Whipple WK-2316-S1-30 Page 9 Installation Manual Download

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Installation Manual: Whipple SC 21_F150_R5

Last Updated: June 12

, 2021

Page 9 of 39

www.whipplesuperchargers.com

16.

Disconnect the EECVP (EVAP) solenoid electrical connector by squeezing locking tab and pulling away. Disconnect

the EVAP solenoid quick connect fitting hose from the EECVP solenoid and from the intake manifold by releasing

locking tab and pulling away.

17.

Carefully remove the factory fuel line by releasing the blue safety lock, then squeezing the connector and pulling

back. The fuel system may still have pressure, use protective eyewear and multiple rags to catch any possible fuel

leak. Using a 3/8” fuel line removal tool, remove the feed line from the factory port injection system to the direct

injection mechanical pump. Slide removal tool between the lines, securing the DI side until it releases.

NOTE: THIS

FUEL LINE HAS A CHECK VALVE, DO NOT FLIP ORIENTATION. DO NOT REMOVE FROM DI PUMP TO

ELIMINATE CONFUSION. 90-DEG END ALWAYS CONNECTS TO FUEL FEED SUPPLY!

18.

Remove fuel rail foam insulation, these will not be reused.

Summary of Contents for WK-2316-S1-30

Page 1: ...TUS S230 WK 2316 TUS S132 WK 2316 TUS S232 WK 2316 SAL S130 WK 2316 SAL S230 WK 2316 S132 WK 2316 S232 WHIPPLE SUPERCHARGERS 3292 NORTH WEBER AVE FRESNO CA 93722 TEL 559 442 1261 FAX 559 442 4153 WWW...

Page 2: ...TTP WWW SEMASAN COM EMISSIONS FOR STATE BY STATE DETAILS COMPETITION BASED PRODUCT IS LEGAL IN CALIFORNIA ONLY FOR RACING VEHICLES WHICH MAY NEVER BE USED OR REGISTERED OR LICENSED FOR USE UPON A HIGH...

Page 3: ...6 Identify Supercharger Kit Components Before beginning installation identify all the components of your Whipple Supercharger Kit and ensure all items are present and undamaged 7 CAUTION Do not attemp...

Page 4: ...agreed to the terms stated within It s the purchaser s responsibility to follow all installation instruction guidelines and safety procedures supplied with the product as it s received by the purchase...

Page 5: ...ways present and can be ignited resulting in personal injury A Disconnect the Fuel Pump Control Module electrical connector This is located under the bed near the spare tire B Start the engine and all...

Page 6: ...the center of the 9 push pins and then out Use a flat head screw driver to pry the center head up This will all be reused 8 Disconnect the factory camera and windshield washer fluid connection from fr...

Page 7: ...using a 10mm socket and the 2 push pins from the upper side of the grill shell Remove the 2 lower bolts from the bottom side of the grill shell 11 Carefully pull the grill shell from the vehicle by re...

Page 8: ...throttle body Disconnect the electronic throttle electrical connector by pushing up on the safety lock and then squeezing the connector and pulling away 14 Using a 13mm socket remove the 1 factory fa...

Page 9: ...ing the blue safety lock then squeezing the connector and pulling back The fuel system may still have pressure use protective eyewear and multiple rags to catch any possible fuel leak Using a 3 8 fuel...

Page 10: ...releasing the locking tab and squeezing connector then pulling away 20 Loosen the 4 bolts holding the fuel rails down these go through to the cylinder head using a 10mm socket and 6 extension Fuel ra...

Page 11: ...ocation secure with stock bolt torque to 89 lbs in Reconnect both factory hoses secure lower hose with stock clamp 23 Remove stock water neck to coolant reservoir vent line from water neck Remove stoc...

Page 12: ...ar wrap around 4 way TMAP sensor connector you will connect the extension to this after SC installation and it will be easier to find 27 Remove the 8 ignition coils from engine Using a gapping tool re...

Page 13: ...engine by using a 15mm socket on a breaker bar and rotating the spring loaded tensioner in a clockwise direction Remove water pump pulley using a 10mm socket this will be reused 30 Using a 10mm socke...

Page 14: ...ket Torque to 53 lbs in then an additional 25 degree rotation NOTE Never use pipe sealant on the threads 33 Install the supplied 1 2 906 Viton oring to the 1 of 2 45mm long 9 49mm inlet fitting to fue...

Page 15: ...ation Using a wrench or deep socket on both the front and rear fittings tighten both 36 Install the supplied 4 fuel injector position lock brackets to clock the supplied fuel injectors into proper pos...

Page 16: ...s actuator to the bypass nipple and 90deg nipple on SC inlet CAUTION Do not open close bypass actuator by hand This may damage actuator internally It only moves properly with equal vacuum boost at the...

Page 17: ...nstall the 1 6 5 cord in the front section shown with the blue arrow 41 Install the supplied pre formed 65 3 x 103 oring to the top sealing surface of the SC housing Apply generous amount of grease to...

Page 18: ...44 Install the supplied 8 manifold orings into the Whipple intake manifold 45 Make sure the supercharger is on a flat surface Remove the oil fill plug using an 8mm allen socket Fill the compressor to...

Page 19: ...80mm HHFCS bolts with the supplied 6 2 009 orings on the bolt under the head Use Blue Loctite 243 on the threads of each bolt Leave hand tight for now 55 55 50 55 48 Using a 6mm allen socket secure th...

Page 20: ...AP extension to stock TMAP 4 way connector 52 Plug the 2 fuel injector pigtails to the stock harness 53 Install the supplied electronic throttle pigtail to the factory electrical connector Route under...

Page 21: ...se to secure oring in place and help with lid installation 56 Apply generous amount of grease to the 1 2 230 Viton bypass oring Install the supercharger lid to the supercharger housing by carefully pl...

Page 22: ...VE NEVER FLIP ORIENTATION FROM STOCK DIRECTION 58 Connect the factory fuel inlet line to the driver side fuel fitting press until it clicks and locks in place Connect factory fuel psi sensor connector...

Page 23: ...fitting on SC inlet Push until it clicks and locks into place 61 Install the stock PCV hose to the RH side valve cover Connect other end to the supercharger inlet 15 82mm quick connect fitting Note T...

Page 24: ...d 1 step spacer and 1 13 x 1 SHCS Leave hand tight until the belt installation 64 Install the supplied 1 grooved idler pulley 36326 to the idler plate using the 1 idler step washer and 1 13 x 2 SHCS I...

Page 25: ...smooth idler pulley down as far as it can Once in position lock the adjustable idler pulley by torqueing the SHCS to 18 lbs ft NOTE You must always put the tensioner at or near its max open position...

Page 26: ...Use bracket 3103072 on LH side plastic boss reinstall driver side radiator close out on top of 3103072 bracket leg secure the tab to factory location Insert the supplied dowel nut inside plastic boss...

Page 27: ...nd relocate them to the new supplied bracket as shown 73 Reinstall new horn bracket and horns to factory location using factory nut Torque to 106 lbs in Zip tie wire to factory harness for clean insta...

Page 28: ...pump clamp to bracket using the supplied 2 6mm x 10mm HHFCS bolts Mount pump in clamp using the 1 wide rubber strip around pump secure clamp NOTE Outlet fitting should be facing straight up inlet sho...

Page 29: ...ket 78 Install the ID x 32 hose 3103094 and the 3 8 ID 39 3103098 rubber hoses to the IC filler neck Secure with supplied pinch clamps Connect the hose to the IC pump inlet fitting secure with pinch c...

Page 30: ...ure with supplied constant tension clamps NOTE Make sure the hose does not and cannot kink during routing DO NOT lay the hose on the cam sensor wires this will lead to failure over time 81 Stage 1 Sto...

Page 31: ...c throttle extension to the electric motor Press until it clicks and locks into place Press the safety lock until it clicks and locks into place NOTE Secure harness with zip tie It should have some sl...

Page 32: ...m quick connect fitting 88 Whipple 132mm Crusher throttle body Install the supplied 5 ID x 2 1 2 silicone hose over air inlet tube and airbox lid Install the 4 x 3 silicone hose over throttle body Ins...

Page 33: ...ttings may require some rotation to properly fit 91 Remove the stock fuse box cover located near RH firewall Using small file or cutters make notch the box as shown for the power wire 92 Locate the st...

Page 34: ...ocated on the positive stud under fuse box cover Install the IC pump relay power eyelet red wire to the power stud on the battery positive stud Use a 10mm socket to secure stock and IC power wire 94 R...

Page 35: ...zip ties along with the harness for a clean installation Ensure all other wires are clear of the belt system use zip ties to eliminate any potential interference 98 Refill the Engine coolant Verify th...

Page 36: ...filler tee as the coolant level drops continue to fill while pump is running Once its done filling turn the ignition key OFF the level will drop top off with fluid Reinstall filler cap and turn the ig...

Page 37: ...and the Intercooler tank With the key in the ON position engine off inspect the coolant in the intercooler tank the coolant should flow in the tank If it does not the coolant circuit has an air pocket...

Page 38: ...performance As throttle demand increases the bypass circuit is closed resulting in full performance from the supercharger The bypass circuit is never used to limit or control boost during full throttl...

Page 39: ...er run back to back runs without a proper cool down You must let the engine cool down for 5 minutes between runs as you won t have adequate airflow to keep the vehicle in proper temperature ranges BOO...

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