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Wenglor SB4-I, Operating Instructions Manual

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Wenglor SB4-I Operating Instructions Manual Download Page 53

53

Safety Light Array

12.2.5  Connection Line

M12 × 1,  4-pin

Length

Angle Plug

Straight Plug

PVC

PUR

PVC

PUR

2

S02

2

S02

2

S02

2

S02

2 m

S29-2M

—

S23-2M

S23-2MPUR

5 m

S29-5M

S29-5MPUR

S23-5M

S23-5MPUR

10 m

S29-10M

—

S23-10M

S23-10MPUR

M12 × 1,  8-pin

Length

Straight Plug

Angle Plug

Straight Plug

Angle Plug

PUR

88

S17

88

S17

89

S74

89

S74

2 m

S88-2MPUR

S88W-2MPUR

ZAS89R201

ZAS89R202

5 m

—

S88W-5MPUR

ZAS89R501

ZAS89R502

10 m

S88-10MPUR

S88W-10MPUR

ZAS89R601

ZAS89R602

20 m

S88-20MPUR

—

ZAS89R701

—

12.2.6  Connection Cables

M12 × 1,  4-pin 

Length

Straight Plug

PVC

PUR

2,0 m

BG2SG2V1-2M

BG2SG2V3-2M

M12 × 1,  8-pin

Length

Straight Plug

2,0 m

BG88SG88V2-2M

12.2.7  Interface Cable

Length

Straight Plug

10 m

S11-10M

Summary of Contents for SB4-I

Page 1: ...Original operating instructions Available as PDF version only Status 22 05 2019 Version 10 www wenglor com EN SB4 I Safety Light Array Operating instructions...

Page 2: ...ngst Several Light Barrier Systems 13 4 Connection and Installation to the Machine 14 4 1 Installation 14 4 2 Connection to the Machine 15 4 3 Default Settings 16 5 Light Array Operation 17 5 1 Settin...

Page 3: ...s of the Safety Device 45 10 Environmentally Sound Disposal 46 11 Dimensions and Weights 47 11 1 SB4 50IE050C1 SB4 50IS050C1 47 11 2 SB4 40IE080C1 SB4 40IS080C1 48 11 3 SB4 30IE090C1 SB4 30IS090C1 49...

Page 4: ...ly Cascaded safety devices demonstrate the same performance characteristics as a single safety device Contactor Monitoring An operating mode for which switching performance of the contacts at an exter...

Page 5: ...ety outputs OSSD remain in the off state Acknowledgement is accomplished by activating an acknowledgment key 1 4 Explanation of symbols NOTE A note draws attention to useful tips and suggestions as we...

Page 6: ...possible obstruction is assured with existing number of beams and selected beam clearance Use of a type 4 light barrier is permissible 2 2 Features Safety device per EN 61496 1 T V approval Body prote...

Page 7: ...ay 2 Display 1 Blanking Alignment YE Failure RD OSSD off RD OSSD on GN Enter Button Dip Switch S1 Alignment Blanking LED YE Alignment fix blanking display Failure LED RD Error display OSSD off RD OSSD...

Page 8: ...xtile machinery Transfer lines assembly lines Packaging machines Woodworking machines 1st example restricting access and securing specific areas Danger Zone Emitter Receiver Top View Side View 2nd exa...

Page 9: ...danger ous fashion due to other types of light which are used in the respective application e g resulting from the use of cordless controllers on cranes emission due to welding sparks or the effects...

Page 10: ...g around the safety field at the side as well as stepping over and or under the safety field must be prevented in any case It must be impossible to approach the point of danger without passing through...

Page 11: ...s retooled set up The response time of the ESPE depends upon the height of the safety field see table Type Designation for Transmitter and Receiver Beam Clearance Number of Beams Number of Individual...

Page 12: ...30IE090C1 t1 10 ms Approach speed K 1600 mm s Safety clearance Safety clearance S K T C K t1 t2 C 1600 mm s 0 01 s 0 02 s 850 mm 898 mm 3 4 Minimum Clearance to Reflective Surfaces If reflective surf...

Page 13: ...ssure error free operation of several light barrier systems at a single machine i e several Connector Units with their respective Safety Light Barriers the receiver may only be exposed to light from t...

Page 14: ...uctions are adhered to the Light Arrays can be mounted as desired e g upside down In order to assure flawless functioning of the Light Array the two matched compo nents transmitter and receiver must b...

Page 15: ...ntrol Panel Socket Socket Plug Plug Failure RD Normal Operation GN Enter Button Enter Button Failure RD Display 2 Display 1 Blanking Alignment YE OSSD off RD OSSD on GN Dip Switch S1 2 1 3 4 4 2 6 1 3...

Page 16: ...earth DIP Switch Settings Receiver Serial Communication Cascading Timing Restart Inhibit 8 7 6 5 4 3 2 1 ON OFF Contactor Monitoring Reduced Resolution Fix Blanking S1 4 3 Default Settings The Safety...

Page 17: ...epends on the distance between transmitter and receiver see table on page 18 If the necessary degree of alignment has been achieved this value must be accepted by means of the Enter key 5 1 1 Using th...

Page 18: ...s masked see table Degree of alignment against the distance between transmitter and receiver The Safety Array is ready for operation Display at receiver Serial Communication Cascading Timing Restart I...

Page 19: ...he device is remounted e g change in operating range 5 2 Function Modes 5 2 1 Safety Operating Mode This function type is preselected at the factory When the Safety Light Array is set up in accordance...

Page 20: ...Inhibit function is combined with the operation mode Fix Blanking or Reduced Resolution first con figure the respective operation mode then activate the function The acknowledgement button has to be m...

Page 21: ...re RD Normal Operation GN Enter Button Enter Button Failure RD Display 2 Display 1 Blanking Alignment YE OSSD off RD OSSD on GN Dip Switch S1 2 1 3 4 4 2 6 1 3 5 7 8 24 V 0 V Plug Receiver Plug Emitte...

Page 22: ...itor Free Pin 6 OSSD2 output PLC or relay Pin 7 0 V 0 V supply voltage Pin 8 Earth shield Operational earth Setup Procedure If the function type is combined with an operating mode the operating mode m...

Page 23: ...ed 200 ms This function only provides for additional safety if positively driven external contactors are utilized 24 V are returned to the contactor monitoring input via an available NC contact at the...

Page 24: ...Button Enter Button Failure RD Display 2 Display 1 Blanking Alignment YE OSSD off RD OSSD on GN Dip Switch S1 2 1 3 4 4 2 6 1 3 5 7 8 24 V 0 V Plug Receiver Plug Emitter Load Circuit A Load Circuit A...

Page 25: ...7 0 V 0 V supply voltage Pin 8 Earth shield Operational earth 24 V are returned to pin 5 via an available NC contact in the contactor monitoring mode Setup Procedure If the function type is combined w...

Page 26: ...ted 5 3 0 2 Principle A fixed object is always located at the same position within the safety field The beams which are obstructed by this object can be blanked There is a limit to the number of beams...

Page 27: ...s to the point of danger via the object s shadow mechanical curtain Please observe the following The restart inhibit and contactor monitoring functions can be activated as required in the fix blanking...

Page 28: ...utton Failure RD Display 2 Display 1 Blanking Alignment YE OSSD off RD OSSD on GN Dip Switch S1 2 1 3 4 4 2 6 1 3 5 7 8 24 V 0 V Plug Receiver Contactor Monitoring Acknowledge OSSD 1 24 V Safety PLC C...

Page 29: ...the enter key on the receiver Does 00 appear at the display and does the failure LED blink The Light Array boots and enables the outputs The Safety Light Array is ready for operation Anzeige Empf nger...

Page 30: ...ctronically reduced resolution is utilized The required resolution is configured by means of teach in with the desired objects Resolution is set such that the objects can pass through the safety field...

Page 31: ...2 89 Receiver Control Panel Emitter Control Panel Socket Socket Plug Plug Failure RD Normal Operation GN Enter Button Enter Button Failure RD Display 2 Display 1 Blanking Alignment YE OSSD off RD OSS...

Page 32: ...blanked beams appears at the display and the blanking LED blinks Press the enter key on the receiver Does 00 appear at the display and does the failure LED blink The light barrier boots and enables t...

Page 33: ...peration mode then activate the function 5 4 1 Principle By interconnecting several receivers they can be linked such that they all act upon a single safety output The Safety Light Array with the same...

Page 34: ...well except for the last receiver in the series Obstructions at all safety fields or system errors act upon the single common safety output and cause it to switch Individual settings at each given Lig...

Page 35: ...tion 3 Fix Blanking 2 Contactor Monitoring 1 Restart Inhibit Serial Communication Cascading Timing Restart Inhibit 8 7 6 5 4 3 2 1 ON OFF Contactor Monitoring Reduced Resolution Fix Blanking S1 2 88 8...

Page 36: ...rn ing indicator lamp isn t possible activated activated Acts upon common output The function affects both safety fields but the warning indicator lamp does not indicate the status of safety field 1 C...

Page 37: ...e timing DIP switch Press the enter key on the transmitter or interrupt supply voltage to the transmitter The receiver boots yes DIP Switch Settings Receiver Serial Communication Cascading Timing Rest...

Page 38: ...lso be observed when the relay unit is utilized Both contacts must be used for load cur rent control GEFAHR Response times are increased by 8 ms when the relay unit is used Schematic Diagram Relay Uni...

Page 39: ...tor Pin 5 socket 1 receiver Terminal 15 24 V Pin 2 socket 1 receiver Terminal 16 unused DIP Switch Settings Receiver Serial Communication Cascading Timing Restart Inhibit 8 7 6 5 4 3 2 1 ON OFF Contac...

Page 40: ...glor com The instruction cover Creation of various operating profiles Set up of users with various authority levels Safety field visualization Configuration of fix blanking and reduced resolution char...

Page 41: ...applications can be significantly expand ed through the use of deflection mirrors Deflection mirrors are available in two different vari ants Without housing SLUxxxxV1 With safety column SZ000EUxxxNN0...

Page 42: ...start Inhibit Contactor Monitoring Cascading 0 1 Activated 2 Activated 3 Activated Activated 4 Activated 5 Activated Activated 6 Activated Activated 7 Activated Activated Activated Control Panel Displ...

Page 43: ...ol Push enter key receiver 1C 4C Connection to the contactor not duly contactor monitoring activated by mistake Contactor and cabling control Push enter key receiver 1D 4D Connection to slave safety b...

Page 44: ...stance between transmitter and receiver Press and hold the enter key on the receiver for 1 s The receiver boots and activates the outputs The Safety Light Array is ready for operation yes Improve alig...

Page 45: ...They serve the purpose of detecting changes to e g over travel time or manipulation of the machine and the safety devices National regulations for occupational health and safety and machine specific...

Page 46: ...s Disposal Light curtains which are no longer usable must be disposed of in accordance with all respectively valid national waste disposal regulations The light curtains housings are made of aluminium...

Page 47: ...Array 11 Dimensions and Weights 11 1 SB4 50IE050C1 SB4 50IS050C1 Type Designation Protection Zone Height Weight SB4 50IE050C1 500 mm 1 25 kg SB4 50IS050C1 500 mm 1 25 kg Receiver SB4 50IE050C1 Emitte...

Page 48: ...Dimensions and Weights 11 2 SB4 40IE080C1 SB4 40IS080C1 Type Designation Protection Zone Height Weight SB4 40IE080C1 800 mm 1 70 kg SB4 40IS080C1 800 mm 1 70 kg Receiver SB4 40IE080C1 Emitter SB4 40IS...

Page 49: ...Safety Light Array 11 3 SB4 30IE090C1 SB4 30IS090C1 Type Designation Protection Zone Height Weight SB4 30IE090C1 900 mm 1 95 kg SB4 30IS090C1 900 mm 1 95 kg Receiver SB4 30IE090C1 Emitter SB4 30IS090...

Page 50: ...EN 50 Dimensions and Weights 11 4 Mounting Bracket BEF SET 33...

Page 51: ...SB4 30Ix090C1 900 mm 36 Beams 10 0 ms Supply Voltage Receiver 24 V DC 10 6 W PELV per EN 50178 Emitter 24 V DC 10 6 W PELV per EN 50178 Fuse 1 5 A Outputs Safety Outputs 2 Semiconductor PNP Output Cu...

Page 52: ...24 V DC 4 A 1 400 000 24 V DC 2 A 3 000 000 Mechanical Service Life 10 000 000 Cycles Recommended spark arrestor load circuit 110 V 230 V R 220 C 0 22 F load circuit 24 V 48 V R 22 C 0 22 F Dimensions...

Page 53: ...h Straight Plug Angle Plug Straight Plug Angle Plug PUR 88 S17 88 S17 89 S74 89 S74 2 m S88 2MPUR S88W 2MPUR ZAS89R201 ZAS89R202 5 m S88W 5MPUR ZAS89R501 ZAS89R502 10 m S88 10MPUR S88W 10MPUR ZAS89R60...

Page 54: ...t side stepping or by means of cascading and are the implemented measures protected against manipulation Yes No Have additional mechanical protective measures been installed which prevent reaching und...

Page 55: ...55 Safety Light Array 14 Certification RoHS...

Page 56: ...EN 56 EU Declaration of Conformity 15 EU Declaration of Conformity Subject to change without notice...

Page 57: ...57 Safety Light Array...

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