Weco Edge 550 Manual Download Page 6

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\\Table of contents

Edge 580 - Edge 550

INSTALLATION .............................1

Unpacking the machine

1.11

Removing external clamps

1.13

Removing the motor clamping screws

Removing the shipping rails

1.15

Handling the covers

1.17

Removing the covers
Replacing the covers

Removing the internal clamps

1.19

Removing the set screws

Preparing the bench

1.21

Machine dimensions
Floor space and drilling required

Water connections

1.23

Specifications
Pipe connections

Electrical connections

1.27

Specifications
Edger wiring

Starting the edger

1.29

SAFETY PRECAUTIONS.................2

UTILIZATION................................3

Presentation 3.39

Presentation of the machine
Presentation of the application screen

General principles of use

3.45

Usual procedure
Calling up a job
Starting / Interrupting an edging cycle
Normal edging cycle sequence
Important notes

When job data are received
During edging of the second lens

Application screen icons

3.51

General
Lens materials
Types of lenses
Finishings
Sub-finishings and associated parameters

Bevel, Mini bevel, Facetting/Chamfering (according to
machine)
Groove
Drilling

Safety-bevels
Polishing
Lens edging

Normal use

3.67

Producing a job with bevel finishing
Producing a job with rimless finishing
Producing a job with groove finishing
Producing a job with drilling finishing
Producing a job with grooving and drilling finishing
Drilling : facts worth knowing

Special cases

3.79

Retouching a lens
Applying an oversize to the lens
Edging the left lens with different parameters from
those of the right lens
Edging several lenses identically
Checking a finishing before the lens is edged

Principle
Presentation
Visualise a finishing
Place a finishing manually
Produce a manual bevel
Produce a manual groove
Feel the lens again

Operating range

3.97

Points to remember
Illustration of finishing limits

Rimless Finishing
Bevel Finishing
Facette Finishing
Inclined groove finishing

Drilling

Conditions
Limits of hole positioning
Limits related to the thickness of the lens

CONFIGURATION....................... 4

Presentation of configuration menus 4.105

Presentation of the configuration menus access screen
Presentation of the personalisation menus access
screen

Configuration of finishing default

parameters 4.107

Presentation
Standard procedure
Saving of the new setting
Limits

Personalisation of pull-down menus 4.111

Presentation
Standard procedure
Saving of the new personalisation
Comments

Button To be defined
Retouch / Oversizing menu

Adjustment of the setting values 4.115

Preliminary remarks
Procedure

Configuration of general operating

parameters 4.117

Presentation
Configuration of the functions

Selecting a dialog language
Selecting novice or expert operating mode
Activating retouch verification
Activating size compensation according to temperature
Activating size compensation according to wheel loading
Activating size compensation according to the bowing/flat-
tening of the frame
Entering a delay before switching to screen stand-by mode

Save the new setting

Summary of Contents for Edge 550

Page 1: ...d keep it near the machine in order to be able to refer to it easily The information contained in this manual does not form a contract and can be modified without notice This document has been prepare...

Page 2: ...Edge 580 Edge 550...

Page 3: ...instructions with care Vital recommandation risk of machine damage and malfunctionning Follow the instructions with care Vital preliminary action Before undertaking any action check that the machine...

Page 4: ...ng this product is disposed of correctly you will help prevent potential negative consequences for the environment and human health which could otherwise be caused by inappropriate waste handling of t...

Page 5: ...Edge 580 Edge 550 1 5...

Page 6: ...cases 3 79 Retouching a lens Applying an oversize to the lens Edging the left lens with different parameters from those of the right lens Edging several lenses identically Checking a finishing before...

Page 7: ...Adjusting lens sizes Adjusting the flush of the mill bit Adjusting the axis with the Alta XL Adjusting the axis with the tool Adjusting the touch screen Consulting the setting values Consulting the st...

Page 8: ...58 Illustration update 61 Illustration description update 62 Illustration description update 64 Illustration description update 66 Illustration update 68 Illustration update 70 Illustration update 72...

Page 9: ...te 178 Description update 179 Description update 180 Description update 186 Description update 187 Description update 188 New page 201 Illustration description update 207 New page 208 New page 209 New...

Page 10: ...1 INSTALLATION...

Page 11: ...1 10 Edge 580 Edge 550 UNPACKING OF THE MACHINE 1 2 3 4 5 6 10 Keep the case the small box and the pipe near the machine...

Page 12: ...person 2 Cut the two straps on the main carton 3 Cut the adhesive tape on the main carton 4 Check that the accessories small box case and tube have been supplied and keep them close to the machine 5 P...

Page 13: ...Installation Unpacking the machine Edge 580 Edge 550 1 12...

Page 14: ...TOR CLAMPING SCREWS 1 2 1 1 CONDITIONS Place the machine on the workbench You have space around the machine 1 2 1 2 PROCEDURE To remove the motor clamping screws follow the procedure below Flow chart...

Page 15: ...Installation Removing external clamps Edge 580 Edge 550 1 14...

Page 16: ...lustration 1 2 Removal of the shipping rails 1 With the help of a second person tip the machine gently to the rear so as to have access to the 4 rail fixing screws 2 Use a number 8 socket wrench to re...

Page 17: ...Installation Removing the shipping rails Edge 580 Edge 550 1 16...

Page 18: ...4 1 2 HOW To remove the machine cover follow the procedure below Flow chart 1 4 Removal of the covers As shown Illustration 1 3 Removal of the covers 1 4 2 REPLACING THE COVERS To replace the machine...

Page 19: ...the internal clamps 4 2 3 REMOVAL OF THE TWO LENS FEELING SYSTEM CLAMPING SCREWS x2 headless Hc screws 6 OK UNCLAMPING OF THE CARRIAGE UNCLAMPING OF THE WHEEL UNIT Unscrew until the carriage moves fre...

Page 20: ...emoving the covers 2 Unclip and remove the cover of the lens feeling system 3 Remove the headless nylon screws with a screwdriver and install them into their nearby holes 4 Remove the cover of the len...

Page 21: ...Installation Removing the internal clamps Edge 580 Edge 550 1 20...

Page 22: ...tallation 1 6 PREPARING THE BENCH 1 6 1 MACHINE DIMENSIONS The following illustrations show the machine dimensions Flow chart 1 6 Edger dimensions Height 570 mm Width 510 mm Depth 600 mm Weight 69 kg...

Page 23: ...he bench and the openings which must be provided Position your machine correctly before drilling the bench Illustration 1 5 Positioning of the machine on the bench and drilling to be made USEFUL HINTS...

Page 24: ...be easy to reach and closed when not in use Water pressure 4 7 bars Water discharge through a 100 mm diameter pipe The slope must be at least 5 to ensure proper evacuation of the refuse 1 7 1 2 FILTR...

Page 25: ...nnections Edge 580 Edge 550 1 24 1 7 2 2 PROCEDURE As shown O pushed in and unlit mains plug disconnected 1 3 4 Level 2 5 7 8 Left hole 8 Settling tank 8 5 7 Left hole Filtration tank DIRECT WATER SUP...

Page 26: ...osed 3 Remove the machine covers 4 Ensure that the machine is level screw or unscrew the four feet 5 Fit the drain pipe to the chassis 6 Fit the filter joint between the water supply connection and th...

Page 27: ...Installation Water connections Edge 580 Edge 550 1 26...

Page 28: ...s follows Flow chart 1 8 Electrical connections As shown Illustration 1 7 Electrical connections Note The pump and reader illustrations are not the property of Weco and are used purely as examples Wor...

Page 29: ...Installation Electrical connections Edge 580 Edge 550 1 28...

Page 30: ...ch OFF and mains plug disconnected 2 Reassemble the machine covers 3 Fit the lens clamping and lens holder adaptors on the shafts 4 Plug in the machine and switch on On Off switch lit 5 Start a dummy...

Page 31: ...the edger Edge 580 Edge 550 1 9 2 SWITCHING THE MACHINE ON OFF Flow chart 1 10 Starting stopping of the machine To stop the machine press for 5 seconds then press the On Off switch Run 1 pushed in lit...

Page 32: ...2 SAFETY PRECAUTIONS...

Page 33: ...2 32 Edge 580 Edge 550...

Page 34: ...he machine is not going to be used for a long period of time you should unplug the power cords from the wall outlet Unplug the machine if there is an electrical storm or when the machine is left unatt...

Page 35: ...Safety precautions Safety Edge 580 Edge 550 2 34...

Page 36: ...n is 100 blocking operations Use new adhesives Clean the visor regularly Make regular checks of the condition of the feeler tips and change them if they are worn chipped or damaged Before starting the...

Page 37: ...2 36 Safety precautions Useful hints Edge 580 Edge 550...

Page 38: ...3 UTILIZATION...

Page 39: ...3 38 Edge 580 Edge 550...

Page 40: ...ion 3 1 is an overall view Illustration 3 1 Overall view of the edger MAIN PARTS The exploded view below Illustration 3 2 shows the main parts of the edger Illustration 3 2 Exploded view of the edger...

Page 41: ...1 Application screen 3 1 2 2 ZONE IDENTIFICATION The application screen below Screen 3 2 can be divided into zones Ecran 3 2 Identification of the application screen zones Vertical buttons Size choic...

Page 42: ...scription of the use of the edger see General principles of use page 45 Astuce To see the icons associated wirh each menu button click on the numbered areas or on the buttons Ecran 3 3 Reading sequenc...

Page 43: ...lisation of pull down menus chapter 4 Exemple IN THE TECHNICAL MENUS the choice button for selection of a function SEVERAL SELECTIONS ARE POSSIBLE You may activate one or more functions ONLY ONE SELEC...

Page 44: ...ttons or menus appear in relief Exemple Buttons or menus which are activated or being activated are displayed in a yellow frame They are activated so long as the button is not released or the menu is...

Page 45: ...Edge 550 Ecran 3 1 Main application screen Note The screen shown above is a montage to show all the basic functions available to the user from the main screen 2 3 4 Parameters 1 5 MAIN APPLICATION SC...

Page 46: ...3 1 Standard procedure Open a job number Select the lens material Select the type of lens Select the type of finishing Select the sub finishing type Select the safety bevel if desired Selection polis...

Page 47: ...e display zone The display is modified according to the job characteristics and the default configuration values Exemple If the lens material is specified in the data given to the edger e g Mineral it...

Page 48: ...and the lens is fitted on the lens holder adaptor press briefly on this button R sultat the visor closes automatically the lens clamp shaft closes automatically the edging cycle is run 3 2 4 2 TO INT...

Page 49: ...ass or sin gle safety bevel Max radius feeling if outlining hasn t been transmitted by the centering blocking device Lens roughing Form feeling Glass finishing Rimless or Bevel Glass polishing if sele...

Page 50: ...ge one of the lenses the new characteristics will be memorised automatically and applied to the two lenses Attention Check the parameter values of the two lenses The lens characteristics material and...

Page 51: ...Utilization General principles of use Edge 580 Edge 550 3 50...

Page 52: ...b data are received page 49 and on the preference configuration see Personalisation of pull down menus chapter 4 Ecran 3 1 Main screen icons Bridge Right side Left side Superimposition Parameters Open...

Page 53: ...he screen depend on the job data see When job data are received page 49 and on the preference configuration see Personalisation of pull down menus chapter 4 Ecran 3 2 Lens Material Icons High Index Pl...

Page 54: ...hobic Specific cycle suitable for lenses with super hydrophobic treatment Hydrophobic Specific cycle suitable for lenses with hydrophobic treatment Fragile Specific cycle suitable for lenses that you...

Page 55: ...TE The HD drilling will provide a high precision drilling quality notch axis and hole diame ters with the standard adhesive pads of the market Precision being the goal as a con sequence the drilling t...

Page 56: ...e Icons Note The presence and the order of the icons displayed on the screen depend on the job data see When job data are received page 49 and on the preference configuration see Personalisation of pu...

Page 57: ...ercentage Facette Chamfer according to machine Bevel or Mini bevel The apex of the facette chamfer according to machine bevel or mini bevel is positionned at a per centage of the lens thickness from t...

Page 58: ...f the lens is less than 2 mm the applied bevel will automatically be of 1 2 1 2 type whichever bevel is selected More information about limits Click here or see Operating range page 97 Bevel Parameter...

Page 59: ...ntage of the lens thickness from the front face Enter the desired percentage using the Parameters button Example If the middle of the groove is situated at 1 3 of the lens thickness from the front fac...

Page 60: ...meter button Example groove of base 2 whose centre is situated at 3 mm from the front face at its closest point to the front face 3 3 5 2 2 GROOVE PARAMETERS Using this button go to the following para...

Page 61: ...7 Groove Parameters Finishing Sub finishing Parameters Limits Description 5 00 to 5 00 mm Distance in mm between the front face of the lens and the middle of the groove 0 to 0 80 mm Depth of groove in...

Page 62: ...job with drilling finishing page 73 Drilling normal to the front face of the lens Illustration Click here or see Producing a job with drilling finishing page 73 Drilling parallel to clamping shafts I...

Page 63: ...reference configuration see Personalisation of pull down menus chapter 4 Ecran 3 9 Safety bevel Icons Safety bevel on front and rear faces of the lens available only if the facette chamfer hasn t been...

Page 64: ...d but the safety bevel s will be machined or even removed More information about limits Click here or see Operating range page 97 Parameters of the safety bevel option Option Parameters Limits Descrip...

Page 65: ...isplayed on the screen depend on the job data see When job data are received page 49 and on the preference configuration see Personalisation of pull down menus chapter 4 Ecran 3 10 Polishing Icons Wit...

Page 66: ...re received page 49 and on the preference configuration see Personalisation of pull down menus chapter 4 Ecran 3 11 Lens edging Icons Oversize to boxing width Oversize to circumference Retouch to boxi...

Page 67: ...f a job with a bevel Mineral lens Fragile type Bevel Finishing Rear face safety bevel Without polishing Here the job opened is n 2 Without oversize Bevel positionned according to a percentage to be en...

Page 68: ...ut removing the block so as to be able to retouch it if necessary If you are unsure about the type of bevel positionning we advise you to choose Manual type from the main screen During the cycle when...

Page 69: ...Production of a job with Rimless finishing Trivex lens Normal type Rimless Finishing Safety bevel on both faces With polishing Here the job opened is n 5 Without oversize Parameters accessible PRODUC...

Page 70: ...iated with each step or obtain more details of the action required click on the object above or refer to the screen on the opposite page 3 4 2 3 HINTS When the edging cycle is finished remove the edge...

Page 71: ...oove finishing Organic lens Hydrophobic type Groove finishing Groove positionned automatically Safety bevel on both faces With polishing Here the job opened is n 2 Oversize to circumference by 0 30 mm...

Page 72: ...type of groove positionning we advise you to choose Manual type from the main screen During the cycle when the manual finishing screen is displayed press the Manual Groove button select the type of gr...

Page 73: ...of a job with Drilling finishing PRODUCING A JOB WITH DRILLING FINISH Normal type Drilling normal to the front face With polishing Here the job opened is n Oversizing impossible No access to parameter...

Page 74: ...ws Flow chart 3 6 Production of a job with Drilling finishing Astuce To familiarize yourself with the icons associated with each step or obtain more details of the action required click on the object...

Page 75: ...type Groove positionned according to your chosen percentage With polishing Here the job opened is n Oversizing impossible Parameters accessible Safety bevels on front and rear faces Grooving finishing...

Page 76: ...7 Production of a job with Grooving and Drilling finishing Astuce To familiarize yourself with the icons associated with each step or obtain more details of the action required click on the object abo...

Page 77: ...an the diameter of the hole and you have confirmed the warning message Bit diameter hole diameter Do you wish to drill the hole diameter will be equal to the diameter of the bit A lens may be drilled...

Page 78: ...he entire drilling plan will be ignored and no hole will be drilled The lens will be finished in rimless 3 4 6 1 HINTS When the edging cycle is finished remove the edged lens without removing the bloc...

Page 79: ...Utilization Normal use Edge 580 Edge 550 3 78...

Page 80: ...circumference or boxing width is indeed that which you wish to apply Note the difference between re edging a lens and retouching a lens Re edging corresponds to a second edging of the lens previously...

Page 81: ...made at the circumference You can retouch the first lens after edging the second The retouch function is always accessible Exemple You have edges both lenses of the job and wish to apply a final retou...

Page 82: ...t if necessary 3 5 2 3 HINTS Always check that the type of oversizing displayed circumference or boxing width is indeed that which you wish to apply 3 5 2 4 IMPORTANT NOTES The oversizing is applied t...

Page 83: ...istics cannot be modified from one lens to another the lens material type of finishing the type of polishing You may only modify the following characteristics lens type sub finishing type safety bevel...

Page 84: ...ristics 3 5 4 2 PROCEDURE Flow chart 3 11 Edging lenses with identical characteristics The lens is edged again with the same characteristics as the previous edging Astuce In this way you can group tog...

Page 85: ...n allows you to visualize the finishing and modify its position if desired 3 5 5 2 PRESENTATION 3 5 5 2 1 MANUAL BEVEL SCREEN Ecran 3 1 Manual bevel screen IMPORTANT The indices of zones A and B indic...

Page 86: ...as well Front face developed curve C Re feeling Movement of the index Angular position Index Groove centre developed curve Rear face developed curve Lens section at the position of the index Distance...

Page 87: ...mfer will have a constant height on the whole perimeter of the lens C Re feeling Movement of the index Index position angulaire Front face developed curve Facette chamfer top developed curve Lens sect...

Page 88: ...the same finishing angular position When you move one the other moves as well The height of the Facette Chamfer is adjusted side by side temporal nasal top bottom C Movement of the index Lens section...

Page 89: ...nes A and B indicate the same finishing angular position When you move one the other moves as well The user defines the base of the Facette Chamfer C Movement of the index Lens section at the position...

Page 90: ...you may have been redirected automatically to the manual finishing screen for the following reasons the bevel or the groove is outside the lens the bevel is too far back irregular points were detected...

Page 91: ...reposition the whole finishing move it in one direction to the required position Then do the same from the opposite point 3 5 5 4 3 SPECIAL CASES After the lens feeling you may have been redirected a...

Page 92: ...n the apex of the bevel and the front face is 5 mm The position of the bevel can be modified along four points top bottom temporal nasal Only the bevel apex is displaced along a point The opposite sid...

Page 93: ...whose position you wish to modify Zone Press the chosen axis top bottom temporal nasal A Move the bevel apex and position it as you wish To the rear To the front Scan the lens profile as you wish Cloc...

Page 94: ...ve is displaced along a point The opposite side remains fixed and the curve of the groove is unchanged If you wish to reposition all the groove move it in one direction to the required position Then d...

Page 95: ...groove whose position you wish to modify Zone Press the chosen axis top bottom temporal nasal A Move the middle of the groove and position it as you wish To the rear To the front Scan the lens profil...

Page 96: ...ns three times The lens is felt 0 5 mm closer to the interior each time If the three successive feeling operations are not enough the lens is too small and cannot be edged Confirm the message Complete...

Page 97: ...Utilization Special cases Edge 580 Edge 550 3 96...

Page 98: ...nses Edge 550 10000 lenses Edge 580 Polishing 6000 lenses Safety bevel 5000 lenses per wheel side Grooving 5000 lens Chamfering facetting Chamfering facetting finition 10000 lenses Edge 580 Bevelling...

Page 99: ...0 2 mm at Boxing width Minimum distance between the apex of the bevel and the front rear face to make a safety bevel 1 6 mm Minimum distance between the front face of the lens and the front edge of t...

Page 100: ...llustration 3 5 Limits of production of a bevel 3 6 2 3 FACETTE FINISHING Illustration 3 6 Limits of production of a facette Front face Rimless Min height of finished lens 17 75 mm Front face Min heig...

Page 101: ...3 6 2 4 INCLINED GROOVE FINISHING Illustration 3 7 Limits of production of an inclinded groove Max angle 20 Max groove depth 0 8 mm Min diameter of finished lens 18 9 mm if depth 0 8 mm 18 5 mm if de...

Page 102: ...those holes will be displayed in gray and simply pointed by the end of the drill bit tilted to maximum during the drilling phase this after acceptation of the marking by the operator the ring formed...

Page 103: ...h front base and for high drilling radii distance from centre of block to centre of hole it is possible that the mill bit retaining nut may interfere with the lens If so the edger automatically limits...

Page 104: ...4 CONFIGURATION...

Page 105: ...4 104 Edge 580 Edge 550...

Page 106: ...ht of the current screen If you are working with the Personalisation screen the edger will be displayed on the top right of the screen 4 1 1 2 ACCESS EXIT 4 1 1 2 1 TO OPEN THE SCREEN To reach the con...

Page 107: ...RIPTION The personalisation menus access screen is shown below Ecran 4 2 Personalisation menus access screen 4 1 2 2 ACCESS EXIT 4 1 2 2 1 TO OPEN THE SCREEN 4 1 2 2 2 TO QUIT THE SCREEN Finishing def...

Page 108: ...PTION The default parameters configuration screen is shown below Ecran 4 3 Default values configuration screen For a detailed description of the buttons see Sub finishings and associated parameters ch...

Page 109: ...ered 4 2 4 LIMITS The information given in the tables below completes the values referred to in Using your Alta NX Application screen icons Sub finishings and associated parameters The default values...

Page 110: ...AU 1 Sub finishing type Briot default value Lower limit Upper limit Incrementation 1 mm 5 mm 5 mm 0 01 mm 4 D 0 25 D 12 D 0 25 D 33 0 100 1 0 8 mm 0 8 mm 3 mm 0 1 mm TABLEAU 2 Sub finishing type Briot...

Page 111: ...rs Edge 580 Edge 550 4 110 4 2 4 3 SAFETY BEVEL 4 2 4 4 DRILLING You must enter a base curve value within 0 25 D and 12 D TABLEAU 3 Type of safety bevel Briot default value Lower limit Upper limit Inc...

Page 112: ...te acces to them the elements which must not be displayed because you do not need to use them Accordingly when the machine is started or when the job called up does not contain all the edging data the...

Page 113: ...lise a menu press the corresponding button on the screen shown above R sultat A screen of the type shown below is displayed Ecran 4 5 Personalisation of pull down menus 2 x 3 To quit Functions that yo...

Page 114: ...ew job To start an edging operation all the job criteria must have been selected No To be defined button can be maintained NOTA If you call up for a job including drillings with different drilling ang...

Page 115: ...safety bevel processed to the front face of the lens Adjustment of the setting values RESET ONCE YOU HAVE SAVED THE LATEST ADJUSTMENTS To adjust the position of the top of the facette According to ma...

Page 116: ...lues can affect the performance of the machine If you wish nonetheless to use the setting values adjustment function first target your needs with precision and then modify the values with full knowled...

Page 117: ...Configuration Adjustment of the setting values Edge 580 Edge 550 4 116...

Page 118: ...e machine s general operating parameters is shown below Ecran 4 3 Setting the parameters of the machine s general operating functions Configuration of the General operating parameters Modes Novice Exp...

Page 119: ...this mode messages are displayed to inform advise and guide the user during the operations under way or to be undertaken This mode is intended for inexperienced operators or those wishing to be accom...

Page 120: ...nsion of the wheels Activating the temperature compensation automatically corrects for the expansion of the edging wheels and the lens due to water temperature variations Activating the temperature co...

Page 121: ...tends its working life According to your method of working you can decide how much time must elapse before the stand by mode is activated 4 5 2 7 2 PROCEDURE To enter your chosen delay 4 5 3 SAVE THE...

Page 122: ...5 MAINTENANCE...

Page 123: ...Maintenance Edge 580 Edge 550 5 122...

Page 124: ...he current screen If you are working with the Maintenance screen the hand holding the spanner will be displayed on the top right of the screen 5 1 1 2 ACCESS EXIT 5 1 1 2 1 TO REACH THE DISPLAY To rea...

Page 125: ...e maintenance menus access screen is shown below Ecran 5 2 Maintenance menus access screen 5 1 2 2 ACCESS EXIT 5 1 2 2 1 TO REACH THE DISPLAY 5 1 2 2 2 TO QUIT THE SCREEN To quit Changing the lens fee...

Page 126: ...strations below will help you to identify the parts of the edger on which you will be working during maintenance operations Lens feeler tips Replacement Adjustment Visor Cleaning and replacement Swive...

Page 127: ...Maintenance Visualize the components Edge 580 Edge 550 5 126...

Page 128: ...tion of the lens feeler tips regularly and replace them as soon as they appear to be worn or damaged or every 3000 lenses Dress the wheels when a message asks you to do so Clean the removable visor re...

Page 129: ...Maintenance Task list Edge 580 Edge 550 5 128...

Page 130: ...cted when handling the lens holder and feeler tips 5 4 1 2 PROCEDURE To change the swivel adaptor blue pad follow the procedure below Flow chart 5 1 Changing the swivel adaptor blue pad As shown Illus...

Page 131: ...550 Illustration 5 2 Changing the mill bit Mill bit Chuck nut Strut Block the rotation with an Allen key or a screwdriver Tighten Loosen the nut Flat organic lens Diametre 57 mm 10 00 205 Flushing po...

Page 132: ...ll bit proceed as follows 1 2 3 4 5 Insert an Allen key or a screwdriver in the hole of the strut to block the rotation of the spindle 6 Fit an 8 mm spanner on the chuck nut 7 Loosen the nut with one...

Page 133: ...3 HINTS During step 8 the bit may be difficult to remove from the chuck because of possible scale deposits In this case apply a small quantity of a common scale remover leave it for a few moments the...

Page 134: ...Maintenance Regular maintenance of the edger Edge 580 Edge 550 5 133...

Page 135: ...g the lens feeler tips FRAGILE MOUNTING Removable lens feeler tips 8 5 6 7 Place the feelers in the replacement position Place the feelers in the position to receive the tool Confirm and switch automa...

Page 136: ...cedure below 1 2 3 4 5 Hold the holder and immobilize the feeler arm 6 Insert a screwdriver or an Allen key in the hole of the removable feeler tip 7 Tilt the right feeler tip carefully to unclip it 8...

Page 137: ...NTS Always change the two removable feeler tips at the same time When you are handling the feeler tips take care not to put pressure on the feeler arms because that could alter the quality of the work...

Page 138: ...Maintenance Regular maintenance of the edger Edge 580 Edge 550 5 137...

Page 139: ...5 138 Edge 580 Edge 550 Illustration 5 3 Dressing a wheel 6 Ensure that the dressing disk is correctly centered using the indentations intended to receive the adaptors...

Page 140: ...low to dress a wheel Flow chart 5 4 Dressing a wheel 5 4 4 3 HINTS Dress the wheels when a message asks you to do so 1 2 3 4 OR OR OR OR according to the wheel to be dressed 5 Make sure large adapters...

Page 141: ...5 140 Edge 580 Edge 550 Illustration 5 4 Cleaning and replacing the removable visor 3 4 5 6 7...

Page 142: ...Replacing the visor 5 4 5 4 HINTS Reguler cleaning of the visor increases the visibility of the interior of the edging chamber and the operations under way Operating in closed circuit mode affects the...

Page 143: ...esentation of the tanks Illustration 5 6 Cleaning the drawer filter Illustration 5 7 Complete cleaning of the tanks and filters z Pump tank Settling tank also called main tank Drawer filter Decantatio...

Page 144: ...endicular to the T 5 4 6 2 PROCEDURES Three situations are possible 5 4 6 2 1 FOR DAILY CLEANING Flow chart 5 7 Daily cleaning of the drawer filter 5 4 6 2 2 COMPLETE CLEANING OF THE TANKS AND FILTERS...

Page 145: ...580 Edge 550 Complete cleaning of the tanks and filters cont 8 9 13 14 Pump connected to PUMP socket Water supply pipe connected to the valve Drain pipe placed above clean drawer filter Dump pipe val...

Page 146: ...ons of the drain water supply and pump pipes Ensure that the discharge valve is closed If you have worked on the solenoid valves check the fixings 9 Remove the decantation tank carefully 10 Clean the...

Page 147: ...ustration 5 8 Emptying the settling tank Illustration 5 9 Water connections Open Close the discharge valve Example of drainage system Discharge pipe 1 5 8 Discharge valve Here it is closed Supply conn...

Page 148: ...llow the escape of any air which has remained in the pipes Close the valve before restarting the process Always check the water tightness of the unit before restarting the machine check the connection...

Page 149: ...5 148 Edge 580 Edge 550 Ecran 5 3 Working in partial mode To quit...

Page 150: ...e This operating mode allows you to disactivate an out of order element or function and continue to use the machine until the visit of a Briot technician When a function is disactivated the icon appea...

Page 151: ...Maintenance Regular maintenance of the edger Edge 580 Edge 550 5 150...

Page 152: ...375 If necessary Swivel Adaptor Small Size 11 90 406 If necessary Swivel Adaptor Small and flat 11 90 522 If necessary Chamfering facetting wheel Edge 580 Replaced by a technician only 15 77 418 Every...

Page 153: ...Every 5000 lenses Mill bit SVS180105 1 hr of total drilling Emptying the settling tank if closed circuit operation cleaning of tanks and filters Every 500 lenses Visor 11 97 047 If necessary Filter ga...

Page 154: ...own below Ecran 5 4 Setting menus access screen 5 6 1 2 ACCESS EXIT 5 6 1 2 1 TO REACH THE SCREEN 5 6 1 2 2 TO QUIT THE SCREEN Touch screen adjustment You are in the User Settings menu Consultation of...

Page 155: ...5 154 Edge 580 Edge 550 Ecran 5 5 Lens feelers adjustment...

Page 156: ...ngs Flow chart 5 11 Lens feeling adjustment 5 6 2 3 HINTS Always check that the adjusting tool n 14 04 301 is correctly fitted on the shaft You must neither force the fitting or feel any play The feel...

Page 157: ...5 156 Edge 580 Edge 550 Illustration 5 10 Size adjustment Screen 1...

Page 158: ...surements at 90 and record their average with the numeric keypad Perform the size adjustment procedure from beginning to end so as to record all the parameters 5 6 3 2 PROCEDURE Follow the steps below...

Page 159: ...of the edge of the lens 21 22 If the apex of the bevel is off centre enter the value of the shift using the numeric key pad Apex too close to the rear face enter a negative value Apex too close to th...

Page 160: ...size of the lens with a digital caliper 34 35 OR 36 37 Place the lens on the lens holder shaft again 38 39 At the end of the edging process open the lens holder shaft and remove the lens 40 Measure th...

Page 161: ...must be in the centre of the edge of the lens 45 If the apex of the bevel is off centre enter the value of the shift using the numeric key pad Apex too close to the rear face enter a negative value A...

Page 162: ...Maintenance Adjustments Edge 580 Edge 550 5 161...

Page 163: ...5 162 Edge 580 Edge 550 Ecran 5 6 Adjustment of the flush of the mill bit...

Page 164: ...automatically to this screen 5 6 4 2 PROCEDURE To adjust the mill bit flush proceed as follows Flow chart 5 13 Adjustment of the flush of the mill bit 5 6 4 3 HINTS Centre the lens n 10 00 205 in the...

Page 165: ...5 164 Edge 580 Edge 550 Ecran 5 7 Adjustment of the axis setting with the Alta XL...

Page 166: ...ner with the round black marking should be on the top right 6 Centre the adjustment lens in mode or 7 Fit a large block on the blocking head and block the lens If the message Lens too small do you wan...

Page 167: ...XL 5 6 5 3 HINTS Always ensure that the pattern holder is clean and unscratched before placing the lens on it 16 Switch to the left shape of the lens and check that the drilling hole has been detecte...

Page 168: ...Maintenance Adjustments Edge 580 Edge 550 5 167...

Page 169: ...5 168 Edge 580 Edge 550 Ecran 5 8 Adjustment of the axis with the tool...

Page 170: ...djustment 5 6 6 2 PROCEDURE To adjust the axis setting with the tool proceed as follows Flow chart 5 15 Adjustment of the axis setting with the tool 1 2 3 4 Remove the lens clamping and lens holder ad...

Page 171: ...5 170 Edge 580 Edge 550 Ecran 5 9 Adjustment of the touch screen...

Page 172: ...the screen 5 6 7 2 PROCEDURE Follow the steps below to adjust the touch screen Flow chart 5 16 Adjustment of the touch screen 5 6 7 3 HINTS Make sure that you press carefully on the cross being adjust...

Page 173: ...5 172 Edge 580 Edge 550 Ecran 5 10 Example of a setting values screen Subject of the adjustment This is the lifting jack parameters screen Parameter value Parameter To reach the following display Exit...

Page 174: ...fect for example The setting values cannot be modified from these displays 5 6 8 2 ACCESS EXIT BROWSING 5 6 8 2 1 TO ACCESS TO THE SCREENS 5 6 8 2 2 TO EXIT FROM THE SCREENS 5 6 8 2 3 TO NAVIGATE FROM...

Page 175: ...Maintenance Adjustments Edge 580 Edge 550 5 174...

Page 176: ...e The Statistics menu type is shown by the icon which is displayed on the top right of the current screen To quit Incident log Machine statistics You are in the Statistics menu List of Warnings Inform...

Page 177: ...ONTENT The incident log may be consulted according to four themes consultation of the general list of incidents which have occurred events warnings and information consultation of the list of defect m...

Page 178: ...incidents listed according to their occurrences For more information about an incident press the corresponding line The message appears The list shows the 128 messages displayed since the last update...

Page 179: ...uches statistics based on user s maintenance statistics based on facette finishing according to machine 5 7 3 2 2 ACCESS EXIT You may access the desired statistics using the buttons shown above in the...

Page 180: ...een for statistics based on the last wheel dressing is shown below Ecran 5 15 Consulting statistics based on the last wheel dressing Number of mineral lenses edged with bevel finishing Number of miner...

Page 181: ...ased on the type of lens material Exemple According to the screen shown above 1114 CR39 lenses have been edged since the ma chine installation and 295 since the last wheel change and the average rough...

Page 182: ...h bevel finishing have been edged since the machine installation and 57 with the wheel now fitted and the average edging time is 43 seconds per lens 915 lenses with rimless finishing have been edged s...

Page 183: ...nishing and polishing have been edged since the machine installation and with the wheel now fitted and the average edging time is 40 seconds per lens 218 lenses with bevel finishing and polishing have...

Page 184: ...he display screen for statistics based on safety bevel is shown below Illustration 5 14 Consulting statistics based on safety bevel Subject of the statistics Total number of lenses edged since the mac...

Page 185: ...isplay screen for statistics based on groove finishing is shown below Illustration 5 15 Consulting statistics based on groove finishing Subject of the statistics Total number of lenses edged since the...

Page 186: ...below Illustration 5 16 Consulting statistics based on drilling finishing Total number of lenses drilled since the machine installation Number of lenses drilled since the last bit change Average drill...

Page 187: ...y screen for statistics based on the number of retouches is shown below Illustration 5 17 Consulting statistics based on the number of retouches Statistics based on the number of retouches Number of r...

Page 188: ...user s maintenance is shown below Illustration 5 18 Consulting statistics based on user s maintenance Number of drillbit switches Number of lens feeling tips switches Finition wheel s number of dressi...

Page 189: ...machine The display screen for statistics based on facettes Illustration 5 19 Consulting statistics based on facettes Number of chamfered facetted lenses since the machine has been put in operation N...

Page 190: ...e loading another job 0x5 Unknown job number The job you are trying to load does not exist on the server Check the job number and load another number 0x7 Do you want to re edge the same lens You have...

Page 191: ...b you have loaded calls for Polycarbonate lens material In the personalisation menus you have excluded this parameter so the edger cannot accept this job Confirm the message If you wish to load this j...

Page 192: ...ded calls for Bevel curve finishing In the personalisation menus you have excluded this parameter so the edger cannot accept this job Confirm the message If you wish to load this job nonetheless modif...

Page 193: ...e personalisation menus you have excluded this parameter so the edger cannot accept this job Confirm the message If you wish to load this job nonetheless modifiy the personalisation of the pull down m...

Page 194: ...safety bevels on front and rear faces of the lens In the personalisation menus you have excluded this parameter so the edger cannot accept this job Confirm the message If you wish to load this job no...

Page 195: ...job does not exist You have called up a job number but the corresponding job is not on the server Call up another number 0x101 No response from server wthin time limit You have tried to load a job bu...

Page 196: ...hout the safety bevels NO the lens is not edged Remove the lens from the edging station 0x40A Front safety bevel groove will not be made Do you want to continue The front safety bevel and the groove c...

Page 197: ...screen and proceed as required 0x416 Retouch impossible You have activated the retouch control and the lens detected does not match the parameters of the lens you wish to retouch Confirm the message R...

Page 198: ...to do it now 800 mineral lenses have been edged with bevel finishing Finishing wheel dressing is recommended YES Dress the finishing wheel see Dressing a wheel chapter 5 NO You accept the risk of usin...

Page 199: ...Edge 580 Edge 550 5 198 Maintenance...

Page 200: ...6 TESTS...

Page 201: ...6 200 Edge 580 Edge 550...

Page 202: ...ow Ecran 6 1 Tests access screen Note SBGD safety bevel grooving drilling system Lens feeling You are in the Tests menu To quit Visor Opening closing Pump Touch plate Touch screen Temperature Voltmetr...

Page 203: ...AL TEST SCREEN The following screen lens feeling test is typical of most tests see Operating principle chapter 6 x 2 Micro switch status Emergency stop TEST VALUES 1 5 2 3 2 4 You are in the lens feel...

Page 204: ...art 6 1 Operating principle of a typical test screen 6 2 1 3 TEST SEQUENCE Tests must be undertaken in a logical sequence The tests which appear greyed cannot be carried out so long as the previous ac...

Page 205: ...The following screen corresponds to the solenoid valve pump and extractor tests Ecran 6 1 Test screen with switch 6 2 2 1 2 PROCEDURE To start the test press the switch of the element you wish to tes...

Page 206: ...ATION The following screen corresponds to the test screen for all micro switches and photocells Ecran 6 2 Test of micro switches and photocells 6 2 2 2 2 PROCEDURE Operate manually the micro switch or...

Page 207: ...6 206 Tests Operating principle Edge 580 Edge 550...

Page 208: ...7 CHEMISTRIE...

Page 209: ...7 208 Edge 580 Edge 550...

Page 210: ...ewear com This type of job is made in two steps Edging of the Rx lens with a blind hole in which the first magnet is glued Edging of the sun lens with the same shape as the Rx frame enlarged by 1 5 mm...

Page 211: ...Chemistrie Presentation Edge 580 Edge 550 7 210...

Page 212: ...shape is 1 1 so as to allow the superimposition of the frame on the screen This step and the following one can be substituted by the use of the and keys Call the job on wich the Chemistrie job has to...

Page 213: ...e bridge s width is automatically calculated according to the Chemistrie manufactured bridge nose pieces Press the key Press the key two times Press the key Enter the oversize value wich will be appli...

Page 214: ...8 TECHNICAL SPECIFICATIONS...

Page 215: ...8 214 Edge 580 Edge 550...

Page 216: ...king notches oblongs Drilling at variable angles parallel to the lens clamping shaft and lens holder shaft perpendicular to the front face perpendicular to the rear face Drilling grooving function Saf...

Page 217: ...Technical Specifications Characteristics Edge 580 Edge 550 8 216...

Page 218: ...Di 2002 95 EC directives EN 55022 Class B EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 230 V 50 HZ EDGER Input voltage 200 V 250 V Power consumption 11 A Electric power 2300 W Fuses F1 et F2 20 AT Ferraz 2...

Page 219: ...RoHs Di 2002 95 EC directives EN 55022 Class B EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 230 V 50 HZ EDGER Input voltage 200 V 250 V Power consumption 7 A Electric power 1600 W Fuses F1 et F2 16 AT 250...

Page 220: ...echnical Specifications Edge 580 Edge 550 8 219 THE MANUFACTURER CANNOT BE HELD RESPONSIBLE FOR DAMAGE CAUSED BY ANY USE OF THE MACHINE WHICH DOES NOT RESPECT THE INSTRUCTIONS IN THIS MANUAL OR DISPLA...

Page 221: ...Technical Specifications Technical Specifications Edge 580 Edge 550 8 220...

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