Watlow PM PLUS 6 User Manual Download Page 5

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Watlow PM PLUS™ 6

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Table of Contents

Chapter 1: Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Introduction  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Standard Features and Benefits   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
PM PLUS™ Operational Overview   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

System Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Chapter 2: Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Installing the Device  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Wiring Your New PM PLUS™   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Isolation Block Diagram  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Chapter 3: User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Touch Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Home Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Default Home Screen Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Active Messages on the Home Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Chapter 4: Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Operations List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Default Operations Parameters/Sublists . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Adding Custom Parameters to the Operations List . . . . . . . . . . . . . . . . . . . 42

Chapter 5: Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Default Configurations for Quick Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Configuring Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Using Watlow Software to Configure Parameters . . . . . . . . . . . . . . . . . . . . . 44

Setup List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Summary of Contents for PM PLUS 6

Page 1: ...55987 Phone 1 507 454 5300 Fax 1 507 452 4507 http www watlow com TOTAL 3Y earWarranty CUSTOMER SATISFACTION Registered Company Winona Minnesota USA ISO 9001 6 PID Integrated Controller User s Guide...

Page 2: ...Explanation CAUTION Warning or Hazard that needs further explanation than label on unit can provide Consult User s Guide for further information ESD Sensitive product use proper grounding and handling...

Page 3: ...replacement repair or refund of purchase price and parts which upon examination prove to be defective within the warranty period specified This warranty does not apply to damage resulting from transpo...

Page 4: ...o trouble found NTF returns Third Party License Guide Introduction PM PLUS incorporates certain third party software within the product The license terms associated with this software require we give...

Page 5: ...ock Diagram 20 Chapter 3 User Interface 38 Touch Keys 38 Home Screen 38 Default Home Screen Parameters 38 Active Messages on the Home Screen 39 Chapter 4 Operations 40 Operations List 40 Default Opera...

Page 6: ...rofiles 69 Starting a Profile 70 Configuring the Function Key to Start and Stop a Profile 70 Configuring a Digital Input to Start and Stop a Profile 70 Profile List 71 Chapter 7 Factory List 74 Chapte...

Page 7: ...is 97 Latching 97 Silencing Alarms 98 Blocking Alarms 98 Current Sensing 98 Open and Shorted Load Circuit Detection 98 Open Loop Detection 99 Programming the Function Key 99 Security Features 99 Read...

Page 8: ...l 110 Chapter 10 Appendix 112 Troubleshooting Alarms Errors and Control Issues 112 Modbus Programmable Memory Blocks 117 CIP Implicit Assemblies 120 Compact Class Assembly Structure 122 PM PLUS Integr...

Page 9: ...coding for a display visible from many angles Reduces setup time and increases operator efficiency Smooth touch keypad Eliminates contamination points on the front of the controller and creates better...

Page 10: ...rovides auto tune for fast efficient start up Built in sensor compensation curves Includes Vaisala RH and altitude pressure curves Profile capability Offers pre programmed process control with ramp so...

Page 11: ...igital input allows for a specific function to occur The Function Key can also be programmed to allow for a specific function to occur Internal Functions A function is a user programmed internal proce...

Page 12: ...st doesn t affect runtime operations It is used to adjust hardware settings like passwords or the appearance of the Home Screen or to view the control part number Profiles A profile is a sequence of s...

Page 13: ...art stop Restore user settings Event inputs Analog Input 1 none Thermocouple RTD 100 1k Thermistor 5k 10k 20k 40k Process V mV mA or 1k Potentiometer Output 1 none switched dc open collector 5A mechan...

Page 14: ...e user settings Event inputs Analog Input 1 none Thermocouple RTD 100 1k Thermistor 5k 10k 20k 40k Process V mV mA or 1k Potentiometer Output 1 none switched dc open collector 5A mechanical relay form...

Page 15: ...isable Loop alarms off Profile disable Profile hold resume Profile start Profile start stop Restore user settings Event inputs Analog Input 1 none Thermocouple RTD 100 1k Thermistor 5k 10k 20k 40k Pro...

Page 16: ...start Profile start stop Restore user settings Event inputs Analog Input 1 none CT Thermocouple RTD 100 1k Thermistor 5k 10k 20k 40k Process V mV mA or 1k Potentiometer Output 1 none switched dc open...

Page 17: ...s screwdriver until the device is flush to the panel 3 to 4 in lbs torque 8 Secure screws from the back with Philips screwdriver Reinstall the terminal connectors to their original locations Or first...

Page 18: ...ur New PM PLUS Inputs and Outputs Input 1 Input 2 Input Function Configuration Code Slot A Slot B UNIVERSAL RTD THERMISTOR INPUTS T1 S1 R1 T2 S2 R2 S2 RTD or current S3 RTD thermocouple cur rent poten...

Page 19: ...s known to be free of ignitable concen trations of flammable substances V CH SH CL V DeviceNet power Positive side of DeviceNet bus Shield interconnect Negative side of DeviceNet bus DeviceNet power r...

Page 20: ...us Locations unless switch used is approved for this application Explosion Hazard Sub stitution of component may impair suitability for CLASS I DIVISION 2 Explosion Hazard Do not disconnect while the...

Page 21: ...is known to be free of ignitable concen trations of flammable substances Digital Input 5 6 PM _ _ 2 4 _ _ _ _ _ _ _ _ _ 98 99 CF CD CE B5 D6 D5 Slot C DC Input common DC Input Digital Input Update rat...

Page 22: ...hall not be used in Class I Division 2 Haz ardous Locations unless switch used is approved for this application Explosion Hazard Sub stitution of component may impair suitability for CLASS I DIVISION...

Page 23: ...ability for CLASS I DIVISION 2 Explosion Hazard Do not disconnect while the circuit is live or unless the area is known to be free of ignitable concen trations of flammable substances Example Current...

Page 24: ...d D or Non Hazardous locations only Temperature Code T4A Wiring Warnings Use National Electric NEC or other country specific standard wiring and safety practices when wiring this control ler to a powe...

Page 25: ...Explosion Hazard Do not disconnect while the circuit is live or unless the area is known to be free of ignitable concen trations of flammable substances Switched DC Wiring Example Using DO 5 6 VDC swi...

Page 26: ...sconnect while the circuit is live or unless the area is known to be free of ignitable concen trations of flammable substances Output 1 3 Mechanical Relay Form C Output 1 L1 K1 J1 PM _ _ _ E _ _ _ _ _...

Page 27: ...Division 2 Haz ardous Locations unless switch used is approved for this application Explosion Hazard Sub stitution of component may impair suitability for CLASS I DIVISION 2 Explosion Hazard Do not di...

Page 28: ...ASS I DIVISION 2 Explosion Hazard Do not disconnect while the circuit is live or unless the area is known to be free of ignitable concen trations of flammable substances Output 2 4 Mechanical Relay Fo...

Page 29: ...to the A terminal of the EIA 485 port Wire T R to the B terminal of the EIA 485 port Wire common to the common terminal of the EIA 485 port Do not route network wires with power wires Connect network...

Page 30: ...232 TX to DB9 pin 2 RD 232 RD to DB9 pin 3 TX Wire T R to the A terminal of the EIA 485 port Wire T R to the B terminal of the EIA 485 port Wire common to the common terminal of the EIA 485 port Do n...

Page 31: ...ing Red Connection timeout One or more connections in which this device is the target timed out This clears only if all timed out connections are reestablished or if the device is reset Steady Red Dup...

Page 32: ...to equipment and property and or in jury or loss of life Explosion Hazard Dry contact closure Digital Inputs shall not be used in Class I Division 2 Haz ardous Locations unless switch used is approved...

Page 33: ...ription Off The device is not online and has not completed the duplicate MAC ID test yet The device may not be powered Green The device is online and has connections in the estab lished state allocate...

Page 34: ...ial VP B A DG trB B A trA Slot B E 485 T R Digital ground Termination resistor B 485 T R 485 T R Termination resistor A Wire T R to the A terminal of the EIA 485 port Wire T R to the B terminal of the...

Page 35: ...rol ler to a power source electrical sensors or pe ripheral devices Failure to do so may result in damage to equipment and property and or in jury or loss of life Explosion Hazard Dry contact closure...

Page 36: ...ations only Temperature Code T4A Wiring Warnings Use National Electric NEC or other country specific standard wiring and safety practices when wiring this control ler to a power source electrical sens...

Page 37: ...jury or loss of life Explosion Hazard Dry contact closure Digital Inputs shall not be used in Class I Division 2 Haz ardous Locations unless switch used is approved for this application Explosion Haz...

Page 38: ...een using the numeric slider or the or keys The function key can be programmed to do various tasks like starting a profile Home Screen The home screen provides a shortcut to monitor or change the para...

Page 39: ...or 1 Loop Reversed Error 1 Current Error Heater Error Value to high to be displayed in 4 digit LED display 9999 Value to low to be displayed in 4 digit LED display 1999 Responding to Active Messages I...

Page 40: ...perations List vary on every PM PLUS This list is populated with parameters applicable to the features enabled on the device and the settings chosen in Operations Setup Refer to the configuration code...

Page 41: ...35007 Source Value B Special Output Function 1 View the value of Source B 1 999 000 to 9 999 000 F or units 1 128 000 to 5 537 000 C 35008 Output Value 1 Special Output Function 1 View the value of th...

Page 42: ...s 1 or 2 Alarm Low Set Point Instances 1 2 3 or 4 Alarm High Set Point Instances 1 2 3 or 4 Alarm Hysteresis Instances 1 2 3 or 4 Additional Parameters Available if 4th digit of configuration code is...

Page 43: ...or 2 Ramp Rate Instances 1 or 2 TRU TUNE Enable Instances 1 or 2 Idle Set Point Instances 1 or 2 Additional Parameters Available if 4th digit of configuration code is B E R or N Profile Start Profile...

Page 44: ...the option highlighted entered 4 Press the left back arrow to return to the previous List or press the Home icon to exit all Lists and return to the home screen Using Watlow Software to Configure Par...

Page 45: ...when reading this value using a field bus proto col If an error exists the last known value prior to the error will be returned 1 999 000 to 9 999 000 F or units 1 128 000 to 5 537 000 C 4001 Operati...

Page 46: ...rve Select a curve to apply to the thermistor input Curve A 1451 Curve B 1452 Curve C 1453 Custom 180 Curve A 4038 Resistance Range Set the maximum resistance of the thermistor input 5K 1448 10K 1360...

Page 47: ...nput Value View the input value 1 999 000 to 9 999 000 95001 Input Error Selected sensor instance is in error state None 61 Open 65 Shorted 127 Measurement Error 140 Bad Calibration Data 139 Ambient E...

Page 48: ...function that will be triggered by a true state for Digital Inputs 5 or 6 None 61 Start Step 1077 Profile Start Stop level trig gered 208 Start Profile edge triggered 196 Profile Hold Resume level tr...

Page 49: ...t will be mapped to input 1 1 999 000 to 9 999 000 0 0 34018 Input Point 2 The value that will be mapped to output 2 1 999 000 to 9 999 000 1 0 34009 Output Point 2 The value that will be mapped to in...

Page 50: ...sphere 1675 Millibar 1672 Torr 1673 PSI 26028 Altitude Units If Process Value function is set for Pressure to Altitude units define units of measure for conversion Kilofeet 1677 Feet 1676 HFt 26029 Ba...

Page 51: ...the function selected 1 to 4 1 6006 Time Base Type Set the time base type This parameter is only used with PID control but can be set anytime Fixed Time Base 34 Variable Time Base 103 Fixed Time Base...

Page 52: ...08 Start Profile edge triggered 196 Profile Hold Resume level triggered 207 Profile Disable level triggered 206 Control Loops Off and Alarms to Non alarm State level triggered 220 Remote Set Point lev...

Page 53: ...Ignore 204 12014 Limit Status Reflects whether or not the limit is in a safe or failed mode Fail 32 Safe 1667 12013 Integrate with System In a limit state the controller will turn off the outputs term...

Page 54: ...on only if the controller is unable to adaptive tune automatically 0 to 100 0 8034 TRU TUNE Gain The responsiveness of the TRU TUNE adap tive tuning calculations More responsiveness may increase overs...

Page 55: ...iggered 0 to 3 600 seconds 240 8040 OpLoop Detect Dev Open Loop Detect Deviation Process must deviate by this value in the Open Loop Detect Time while at 100 PID power to prevent an open loop error 1...

Page 56: ...rt number L out put 4 is always fixed as a limit function In addi tion only output 3 can be programmed as a limit function Off 62 Alarm 6 Heat 36 Cool 20 Special Function Output 1 1532 Special Functio...

Page 57: ...Low Output Process 1 or 3 Set the scale low for process output in electrical units This value in volts or milliamps corresponds to 0 PID power output or range low retransmit output 100 0 to 100 0 0 0...

Page 58: ...h 37 Low 53 Both 9004 Low Set Point If Type is set to Process the process value that triggers a low alarm If type is set to Deviation the span of units from the closed loop set point that will trigger...

Page 59: ...6 no 15004 Input Detection Thresh old For factory adjustment only 3 to 59 9 15012 Input Scaling Adjust scaling to match the transformer s high range 0 to 9 999 000 50 0 15022 Heater Offset Calibrate t...

Page 60: ...nds 1943 Time Hours Minutes 1944 Time Minutes Seconds 31024 Hours Set the timer period hours 0 to 99 0 31025 Minutes Set the timer period minutes 0 to 59 0 31026 Seconds Set the timer period seconds 0...

Page 61: ...nction A Set the type of function that will be used for this source None 61 Power 73 Heat Power 160 Cool Power 161 None 35001 Source Instance A Set the instance of the function selected above 1 to 2 1...

Page 62: ...evel triggered 218 Idle Set Point level triggered 107 Tune edge triggered 98 Manual level triggered 54 Switch Control Loop Off level triggered 90 TRU TUNE Disable level triggered 219 Profile Disable l...

Page 63: ...s 0 22073 Source Function E Set the source for profile wait Analog Input 142 Digital Bus Input 1993 Analog Input 22056 Source Instance E Set the instance of the function selected above 1 to 6 1 22060...

Page 64: ...400 190 9 600 17002 Parity Set the parity of this controller to match the parity of the Modbus serial network None 61 Even 191 Odd 192 None 17003 Display Units Communications 1 or 2 Select whether thi...

Page 65: ...050 Data Map If set to 1 the control will use legacy Modbus mapping If set to 2 the control will use new Modbus mapping to accommodate new func tions Not used with J1939 1 to 2 1 17059 Non volatile Sa...

Page 66: ...messages from another network 0 to 255 0 17026 Fixed IP Gateway Part 2 Used for the purpose of sending and receiving messages from another network 0 to 255 0 17027 Fixed IP Gateway Part 3 Used for th...

Page 67: ...K FA FC FJ FK AK KH KK A B E F G H J A R P T L M AA AJ AK CA CC CJ CK EA EC EJ EK FA FC FJ FK KK P V WP WN AG Effect of Enacting PM PLUS Express No change No change If C R T EXPRESS is C If J N S EXPR...

Page 68: ...Global Save Settings As 2 Select User Set 1 or User Set 2 You can save two sets of configurations 3 Saving the settings overwrites any previously saved collection of settings Be sure to document all...

Page 69: ...point is ramped according to the time interval selected hours minutes seconds If set to rate the set point is ramped by degrees units per min ute Profile Type can be Set Point or Process This determin...

Page 70: ...configuration of your control to confirm that you have a DIO option Manually start a profile from the Operations Profile Configuring the Function Key to Start and Stop a Profile 1 Navigate to the Ope...

Page 71: ...elect the End 3 Return to the Home Page by pressing the Home icon Profile List Profile List Parameters Operations Profile Display Parameter Name Description Range Default ID Profile 1 Step Profile 2 S...

Page 72: ...n a Wait for pro cess or Wait for Both step before proceeding 1 999 000 to 9 999 000 F or units 1 128 000 to 5 537 000 C 0 0 F or units 18 0 C 21011 Wait Event 1 Select the event state that must be sa...

Page 73: ...t 2 Event 1 Event 2 Jump A Jump step will repeat previous steps a number of times designated in Jump Count Jumps can be nested up to four deep The state of up to 2 event out puts may be set or maintai...

Page 74: ...nu meric slider and keys if the parameter is a writable one None Process Calibration Offset Display Units Restore Settings From Alarm Low Set Point Alarm High Set Point Alarm Hysteresis Set Point Act...

Page 75: ...Used to acquire access to menus made available through the Locked Access Level setting 10 to 999 63 3017 Administrator Password Used to acquire full access to all menus includ ing disabling or changin...

Page 76: ...n of your device Electrical Mea surement Read the raw electrical value for this input in the units corresponding to the Sensor Type setting in Setup Analog Input 3 4e38 to 3 4e38 4021 Electrical Input...

Page 77: ...and select Heat Proportional Band Heat Prop Band and or Cool Proporational Band Cool Prop Band then use the numeric slider or keys to change the value to 25 3 Press the Left Back Arrow to return to t...

Page 78: ...o roughly two hours for a slower process and if no further tuning of the PID parameters is desired or needed TRU TUNE may be turned off However keeping the controller in the adaptive mode allows it to...

Page 79: ...1 the most aggressive response and most potential over shoot highest gain to 6 the least aggressive response and least potential for overshoot lowest gain The default setting 3 is recommended for loo...

Page 80: ...ibration Obtain a precision source for millivolts volts milliamperes or resistance depending on the sensor type to be calibrated Use copper wire only to connect the precision source to the controller...

Page 81: ...the sensor type go to Operations Setup Analog Input Sensor Type The Electrical Measurement value is in the units selected I E millivolts volts milliamps or ohms Calibrating Analog Inputs 1 Disconnect...

Page 82: ...t Slope and Electrical Input Offset into the controller Operations Fac tory Calibration Electrical Input Offset then Operations Factory Calibration Electrical Input Slope 5 Press the Home Icon to exit...

Page 83: ...the preferred mode of operation Closed loop control Manual Power open loop control Limit as part of an integrated control Go to Operations Setup Control Loop to enter the Minimum Set Point and Maximum...

Page 84: ...nput and output impedances are compatible 1 Select the Remote Set Point Type by going to Operations Setup Control Loop Remote Set Point Yes If No the keypad is the active setpoint and you can press Ho...

Page 85: ...ercent In some cases this type of output is required by the device the PM PLUS controls such as a three way valve that opens one way with a 12 to 20mA signal and opens the other way with a 4 to 12mA s...

Page 86: ...t represents the set point or process value The signal may serve as a remote set point for another controller or as an input for a chart recorder documenting system performance over time Outputs 1 and...

Page 87: ...function When the limit is in a safe state the internal coil for this relay is energized and the relay will be closed When a condition causes the limit to trip the internal coil de energizes causing...

Page 88: ...ched to the control loop are turned off In auto mode the controller monitors the input to determine if closed loop control is possible The controller checks to make certain a functioning sensor is pro...

Page 89: ...n open loop control The Manual Control Indicator Light is on when the controller is operating in manual mode On Off Control On off control switches the output either full on or full off depending on t...

Page 90: ...approach a stop sign It keeps the temperature or process value from swinging as widely as it would with simple on off control However when the system settles down the temperature or process value tend...

Page 91: ...process value is within the dead band Integral action continues to bring the process temperature to the set point Using a positive dead band value keeps the two systems from fighting each other When t...

Page 92: ...ower controllers such as a solid state relay SSR or silicon controlled rectifier SCR power controller Do not use a variable time base output for controlling electromechanical relays mercury displaceme...

Page 93: ...urn the compressor off until the loop is in the heat or humidify region the input val ues Source Function A and B to the compressor algorithm must be loop power 100 The compressor turns on and off und...

Page 94: ...s A PM PLUS with a process output can function as two separate outputs With a 4 to 20mA output the heating output for instance will operate from 12 to 20mA 0 to 100 and the cooling outputs will operat...

Page 95: ...up Timer list 4 Scroll to and select Timer Start Method then select the desired option Immediate the timer starts as soon as the counter is initiated When Time Remaining equals zero the set point chan...

Page 96: ...m condition is over Configure alarm outputs in the Setup Page before setting alarm set points Alarms do not have to be assigned to an output Alarms can be monitored and controlled through the front pa...

Page 97: ...teresis Latching A latched alarm will remain active after the alarm condition has passed An active message such as an alarm message will cause the normal Home Screen display to toggle with the active...

Page 98: ...m 1 2 3 4 Blocking and then select the desired blocking option Off Startup Set Point Both Current Sensing The measurements taken for current sensing use the AC Line Frequency setting found at Operatio...

Page 99: ...ction a Reversed Loop message is displayed The sensor is likely wired in reverse polarity All prompts identified in this section can be found in the Loop Menu of the Setup Page Programming the Functio...

Page 100: ...Read Lock 2 Read Lock 3 Read Lock 4 or 5 Factory Custom Setup hidden hidden hidden visible Factory Lock visible visible visible visible Factory Diagnostics visible visible visible visible Factory Cal...

Page 101: ...sers have access to prior to entering a password Refer to the Security Lock Levels table 5 This step is optional and not recommended in most scenarios Press the Left Arrow to go back to Fac tory Lock...

Page 102: ...atures a block of addresses that can be configured by the user to provide direct access to a list of 40 user configured parameters This allows the user easy access to this customized list by reading f...

Page 103: ...icit input output members using DeviceNet is 40 When using EtherNet IP the maximum is 40 CIP Implicit Assemblies PM PLUS may be purchased with DeviceNet or EtherNet IP communications cards Reading or...

Page 104: ...mply write the new class instance and attribute CIA to the member location of choice As an example if it were desired to change the 14th member of the T to O assembly from the default parameter Cool P...

Page 105: ...specific diagnostics and four different interrupt types for diagnostics and process interrupts To use DP V0 you ll first configure and then register the General Station Description GSD file using our...

Page 106: ...rimary sensor on Analog Input 1 If this sensor fails then the process is controlled based on the secondary sensor on Analog Input 2 When function is set for Sensor Backup the PV Function output equals...

Page 107: ...f the process Analog Input 2 of the controller measures the part of the process that is either uncontrolled or controlled by another device The part of the process controlled will be maintained at a l...

Page 108: ...als Source A minus Source B Control loop 1 will control Analog Input 1 difference to Analog Input 2 based on Set Point 1 Ratio Set Point 1 Function Filter Source A Source A Source B Heat Power Cool Po...

Page 109: ...ired and at least two outputs adjusts the controlled temperature and humidity processes Overview Vaisala Model HMM 30C Solid state Relative Humidity Sensor is support ed with the Vaisala configuration...

Page 110: ...r once the valve is fully open or fully closed so the controller can not cause the valve to over travel and burn out the motor or the motor is built so it can not overheat at max locked rotor amperes...

Page 111: ...e desired power level A positive On Time value indicates the need to open the valve while a negative value indicates the need to close the valve On Time Input 1 Value Current Position 100 Valve Travel...

Page 112: ...larm source to correct input instance Set alarm set point to correct trip point Set alarm to correct type process deviation or power Alarm Error 1 Alarm Error 2 Alarm Error 3 Alarm Error 4 Alarm state...

Page 113: ...orrect limit set point Loop Open Error 1 2 Open Loop Detect is active and the process value did not deviate by a user selected value in a user specified period with PID power at 100 Setting of Open Lo...

Page 114: ...with power cables Termination resistor may be required Set unique addresses on network Match protocol between devices Match baud rate between devices Match parity between devices Correct wiring issue...

Page 115: ...s Menus inacces sible Unable to access Setup Operations Factory or Profile Lists Security set to incorrect level Digital input set to lockout keypad Custom parameters incorrect Check Operations Factor...

Page 116: ...ed down to under range S2 shorted to S3 Not implemented Possible monitor S2 voltage S1 and S2 open Yes pulled down to under range S1 and S3 open Yes S1 pulled up S2 and S3 open Yes pulled up Thermisto...

Page 117: ...w com en resources and support Techni cal Library Software and Demos by searching Modbus Once the parameters have been defined and written to the specified pointer registers the working registers will...

Page 118: ...es i e Assembly Working Addresses 200 201 will assume the parameter pointed to by Assembly Definition Addresses 40 41 40 41 200 201 42 43 202 203 44 45 204 205 46 47 206 207 48 49 208 209 50 51 210 2...

Page 119: ...n Off Heat Hysteresis Value of Pointer 18 Pointer 19 1902 1903 On Off Cool Hysteresis Value of Pointer 19 Pointer 20 1898 1899 Deadband Value of Pointer 20 Pointer 21 360 361 Analog Input 1 Value Regi...

Page 120: ...Loop 1 Heat Proportional Band 0x97 0x01 0x06 REAL 15 0x77 0x01 0x0F DINT Loop 1 Cool Proportional Band 0x97 0x01 0x07 REAL 16 0x77 0x01 0x10 DINT Loop 1 Time Integral 0x97 0x01 0x08 REAL 17 0x77 0x01...

Page 121: ...0x01 0x0B DINT 17 0x77 0x02 0x11 DINT Current Profile 0x7A 0x01 0x03 DINT 18 0x77 0x02 0x12 DINT Current Step 0x7A 0x01 0x04 DINT 19 0x77 0x02 0x13 DINT Loop 1 Active Set Point 0x7A 0x01 0x05 REAL 20...

Page 122: ...able the 17 available members of the Compact Class are displayed Notice that each member begins with header identified as Assembly and below the header is the member number along with parameter inform...

Page 123: ...onal Band instance i 16 27 17 26 25 24 23 22 21 20 19 18 31 30 29 28 C 0x71 113 I 1 to 4 A 6 Assembly Bits 16 to 28 Signed 16 bits whole 4096 to 4095 Bit 29 Analog Input Error Status 0 None 1 Error Bi...

Page 124: ...15 14 13 12 Time Integral Bits 0 to 15 Unsigned 16 bits whole 0 to 65535 0 11 1 10 9 8 7 6 5 4 3 2 15 14 13 12 Time Derivative Bits 0 to 15 Unsigned 16 bits whole 0 to 65535 0 11 1 10 9 8 7 6 5 4 3 2...

Page 125: ...gh Class Instance Attribute Spare Heater Error Current Error 16 27 17 26 25 24 23 22 21 20 19 18 31 30 29 28 C 0x71 113 I 1 to 4 A 0x0C 12 Assembly Bits 16 to 31 Paired bits reflecting the state of up...

Page 126: ...t RMS 0 11 1 10 9 8 7 6 5 4 3 2 15 14 13 12 Bits 0 to 15 Paired bits reflecting the state of up to 16 alarms 00 None 01 Alarm Low 10 Alarm High 11 Other Alarm State Alarm State Alarm State Alarm State...

Page 127: ...3 22 21 20 19 18 31 30 29 28 C 0x71 113 I 1 to 4 A 0x10 16 Assembly Bits 16 to 31 Signed 16 bits with implied tenths precision 3276 8 to 3276 8 Class Instance Attribute Filtered Analog Input Value 16...

Page 128: ...ut Value 0 11 1 10 9 8 7 6 5 4 3 2 15 14 13 12 Bits 0 to 15 Signed 16 bits with implied tenths precision 3276 8 to 3276 8 Filtered Analog Input Value 0 11 1 10 9 8 7 6 5 4 3 2 15 14 13 12 Bits 0 2 4 6...

Page 129: ...485 Modbus RTU 2 EIA 232 485 Modbus RTU 3 EtherNet IP Modbus TCP 5 DeviceNet 6 PROFIBUS DP 7 SAE J1939 CAN bus Note Bluetooth not available in all countries contact factory Custom Options WP Watlow PM...

Page 130: ...utput 2 CA Switched dc open collector None CH Switched dc open collector NO ARC 15A power control CC Switched dc open collector Switched dc CJ Switched dc open collector Mechanical relay 5A Form A CK...

Page 131: ...WG Universal Input Thermocouple grounded or ungrounded sensors greater than 20M input impedance 3 A open sensor detection 2k source resistance max RTD 2 or 3 wire platinum 100 and 1000 32 F 0 C calibr...

Page 132: ...rate 10Hz Input type user selectable dc voltage or dry contact Output type switched dc Output voltage 24V Output 5 24mA max or drive one 3 pole DIN A MITE Output 6 10mA max Output Hardware Switched d...

Page 133: ...5 C Storage temperature 40 to 185 F 40 to 85 C Relative humidity 0 to 90 RH non condensing Agency Approvals cULus UL EN CSA C22 2 No 61010 1 Listed File E185611 CSA C22 2 No 24 File 158031 1 32 and 1...

Page 134: ...Watlow PM PLUS 6 134 Chapter 10 Appendix...

Page 135: ...Watlow PM PLUS 6 135 Chapter 10 Appendix...

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