6
Warner Electric • 800-825-9050
P-2106-WE • 819-0550
Figure 2
Control Wiring - Power & Brake Wiring
Suggested Possible Transformers
Manufacturer Part Number Primary
Secondary
Abbot
6812-16ø
115VAC
24V@6A .
Quality
6-K-119VBR 115/230VAC
24V@8A .
Signal
24-6
115VAC
24V@6A .
Signal
DL-24-6
115/230VAC
24V@6A .
Triad
F-260-U
115VAC
24V@6A .
Remote Torque Adjust Potentiometer
q
1 . Select an appropriate mounting location for the
external torque adjust potentiometer .
Note:
In determining the mounting location for
the remote torque adjust potentiometer, take into
consideration the routing of the wires necessary to
connect to the control, access for the operator, and
space required by the physical size of the potentiometer .
q
2 . Drill a mounting hole based on the bushing
diameter of the potentiometer selected .
q
3 . Mount the potentiometer and secure .
This completes the mounting for an external remote
torque adjust potentiometer . Refer to the wiring section
of this manual for proper wiring of the control .
Roll Follower Adjust Potentiometer (Optional)
q
1 . Mount the roll follower potentiometer and
determine the amount of angular rotation at the
potentiometer shaft .
Note:
If angular rotation is not adequate, insufficient
output from the control is possible . In this case, a timing
belt drive between the roll follower pivot-point and
the sensor potentiometer may be necessary to obtain
adequate angular rotation .
q
2 . Secure roll follower potentiometer .
This completes the mounting for a roll follower poten-
tiometer . Refer to the wiring section of this manual for
proper wiring of the control .
System Wiring
System Wiring Precautions
The following wiring precautions will help you properly
wire and install a trouble free system .
1 . Use a proper size wire gauge for all wiring .
2 . Segregate AC input power from control switching
and external sensor wiring (if used) .
3 . Do not run AC power lines with DC power, input
sensor wiring, or switching wiring as noise transients
can be easily transferred causing erratic control
operation .
4 . Use shielded cable when possible for connection of
external switches and the sensor potentiometer to
the TCS-200 .
5 . Under no circumstances should auxiliary accessories
be operated from the TCS-200 control .
6 . Do not attempt to incorporate external switching
schemes between two or more brakes and the TCS-
200 output . This will damage the control and void
the warranty .
TCS-200 Wiring
Refer to Figure 2 for actual wiring connections .
q
1 . Mount the appropriate control transformer in a
convenient location in the control panel if not
already done .
Note:
External selector switch shown in
Run mode . SW1 should be a three
position selector switch; on-none-on .
