Warner Electric TCS-200, Installation & Operating Instructions Manual

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4 Warner Electric • 800-825-9050 P-2106-WE • 819-0550
TECHNICAL SPECIFICATIONS
Input Power
24 to 30VAC, ± 10 %, 50/60 Hz, 1 Phase, 5 amps (150 VA)
Output Pulse-width-modulated, full-wave rectified
0 to 270 mA continuous per magnet
Up to 12Electro Disc magnets
Ambient Temperature -20°F to +115°F (-29 °C to +46°C)
Fusing Internal
6 amp, fast-blow, 32V — 5 mm x 20 mm
Protection Internal short-circuit protection on driver output stage
Sensor Inputs Remote torque adjustment
Roll follower
Auxiliary Inputs Brake-On
- Applies full 270 mA-per magnet to the brake .Will operate and provide “brake-on” in the
event that both “brake-on” and “brake-off” are activated . Active low .
- Minimum contact rating: 20 VDC at .01amp
- Maximum off state leakage current: < 100 microamps ·
Brake-Off
- Removes output current to the brake . Puts brake at zero current level .
- Active low .
- Minimum contact rating: 20 VDC at .01 amp
- Maximum off state leakage current: < 100 microamps
Controls (Front Panel) Tension Adjust
Provides current adjust to the brake from 0 to 100% In the remote mode, provides for
maximum output level set to the brake .
Brake Mode Switch
Provides for brake-off, brake-run (normal operation) and brake-on modes of operation to
the brake .
General The control chassis must be considered NEMA 1 and should be kept clear of areas
where foreign materials, dust, grease, or oil might affect control operation . Control chassis
should be electrically grounded .
Neither the sensor (if used) or brake wires are at ground potential and should be
considered "floating" unless both sides of the AC input power are disconnected .
Customer Supplied
Components Transformer
Primary - Determined by available AC line voltage
Secondary - 24 to 30VAC, ± 10%, 50/ 60Hz, 1 Phase, 5 amps (150 VA)
Suggested Transformers:
Manufacturer Part No. Primary Secondary
Abbott 6812- 160 115VAC 24V@6amps
Quality 6-K- 119VBR 115/230VAC 24V@8 amps
Signal 24- 6 115VAC 24V@6amps
Signal DL-24- 6 115/230VAC 24V@6amps
Triad F-260-U 115VAC 24V@6amps
Potentiometers
Remote Torque Adjust
1000ohms, 10% tolerance, .5% linearity, .5watts, linear taper
Roll Follower
1000ohms, 10% tolerance, .5% linearity, .5watts, linear taper