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Warner Electric • 800-825-9050
P-2106-WE • 819-0550
7
Note:
A suitable location should beconsidered so that
primary AC power to the transformer and secondary
AC power to the TCS-200 are segregated and not run
common to other AC circuits in the control panel .
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2 . Wire one terminal of the secondary of the control
transformer to terminal 2 of terminal strip TB1 of
the TCS-200 .
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3 . Wire from the other secondary terminal of the
control transformer to terminal 3 of terminal strip
TB1 of the TCS-200 .
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4 . Connect an earth ground wire between terminal
1of terminal strip TB1 of the TCS-200 and a
good ground connection point in the control
panel .
Reversing the primary and
secondary transformer wiring to the control and
power source will damage the control if power is
applied.
Insure AC power is off and
disconnect is open on the control panel before
connecting the primary of the control transformer
to the AC power line. Failure to do so can result in
a shock hazard.
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7 . Wire the primary side of the control trans former
to the appropriate AC power source .
Note: Do not
apply power to the system at this point .
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8 . Connect the red wire from one (1) brake
magnet to terminal 4 of terminal strip TB1 of the
TCS-200 . This becomes the sense magnet .
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9 . If a system with more than one magnet is used,
connect the remaining red wires from magnet 2
through 12 (if used) to terminal 5 of terminal strip
TB1 of the TCS-200 .
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10 . Connect all black wires to terminal 6 of terminal
strip TB1 of the TCS-200 .
Note:
The tension brake must be properly connected,
otherwise the control system will not function properly .
Insure connections are tightly
secured, otherwise intermittent connections will
cause the control output to go into shutdown
and output current to the brake magnets will be
removed.
Remote Torque Adjust Input (Optional)
Refer to Figure 3a for remote torque adjust input
connections .
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1 . Wire a three conductor shielded cable to the
remote sensor potentiometer previously installed .
Note:
It is recommended that a shielded cable with
wire colors of red, black, and green be used as this will
simplify potentiometer and terminal connections:
a . Black wire to low end terminal of potentiometer .
b . Red wire to high end terminal of potentiometer .
c . Green wire to wiper terminal of potentiometer .
Do not connect the shield lead of
the cable at the potentiometer end. Cut the shield
lead off at this end.
Figure 3
a . Remote Torque Adjust Input
b . Roll Follower Adjust Input