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Warner Electric • 800-825-9050
P-2106-WE • 819-0550
5
INSTALLATION
This Installation and Operation Manual was arranged for
the systematic installation and start-up of your tension
control system . For this reason, and to achieve the best
possible results, we recommend that you check off each
completed step in the space provided before proceeding
to the next step .
Sample:
q
x
Remove two cover retaining screws and
remove cover from the control chassis .
Check box after completing each step .
Control Mounting
q
1 . Determine a suitable location for the control to be
mounted . Consideration should be given as to
whether the front panel adjustments will require
access by the operator .
q
2 . Remove the two cover screws, and remove the
cover from the control chassis .
q
3 . Using the dimensional data supplied in Figure
1, drill three mounting holes using a #16 drill if
#8 through-bolts are used, or a #29 drill and tap
holes for #8 screws .
q
4 . Attach the TCS-200 control chassis to the
mounting surface and secure with mounting
hardware (not provided, customer supplied) .
Note:
The control chassis has been designed to
accomodate two half-inch conduits for wiring when
the control is mounted to the machine frame . If conduit
is used,·proceed to step 5, otherwise proceed to the
control wiring section of this manual .
q
5 . Attach conduit or seal tight connectors to the
TCS-200 with the retaining nut on the inside of
the control .
The control is now ready to be wired . Refer to the wiring
section of this manual for proper system wiring .
Brake Installation
Refer to proper manual for brake installation and set-up
procedures .
External Sensor Mounting (Optional)
Options for two types of external sensor inputs are
available . These consist of either external torque adjust,
or roll follower input which provides a signal directly
proportional to the diameter of the roll to be processed .
Determine which type of external sensor will be used and
proceed to that section of this manual .
Figure 1
.658
NOM
5.185±.015
.750±.015
1.345
±.020
1.750
±.015
.375 (2)
MOUNTING
SLOT
.180
.180 (2)
MOUNTING
2.250±.015
.875 (2)
CONDUIT
CONNECTION
4.460 MAX
6.500
MAX
MAX
2.500
MAX
1.812
2.062
MAX