8
Warner Electric • 800-825-9050
P-2106-WE • 819-0550
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2 . Route the cable from the sensor potentiometer
to the control, keeping the cable segregated from
high voltage AC power lines and other wiring that
may cause noise transients .
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3 . Connect the .black wire from the low end of the
remote potentiometer to terminal 4 of terminal
strip TB2 of the TCS-200 . Snug terminal only .
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4 . Connect the green wire from the wiper of the
remote potentiometer to terminal 2 of terminal
strip TB2 of the TCS-200 . Secure the terminal
screw .
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5 . Connect the red wire from the high end of the
remote potentiometer to terminal 3 of terminal
strip TB2 of the TCS-200 . Secure the terminal
screw .
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6 . Connect the shield lead from the cable to
terminal 4 of terminal strip TB2 of the TCS- 200 .
Secure the terminal screw .
Roll Follower Adjust Input (Optional)
Refer to Figure 3b for roll follower adjust input
connections .
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1 . Wire a three conductor shielded cable to the rolI
follower potentiometer previously installed .
Note:
It is recommended that a shielded cable with
wire colors of red, black, and green be used as this will
simplify potentiometer and terminal connections .
a . Black wire to low end terminal of potentiometer .
b . Red wire to high end terminal of potentiometer .
c . Green wire to wiper terminal of potentiometer .
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2 . Route the cable from the sensor potentiometer
to the control, keeping the cable segregated from
high voltage AC power lines and other wiring that
may cause noise transients .
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3 . Connect the black wire from the low end of
the roll follower potentiometer to terminal 4
of terminal . strip TB2 of the TCS-200 . Do not
tighten the terminal screw . Snug down only .
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4 . Connect the green wire from the wiper of the roll
follower potentiometer to terminal 2 of terminal
strip TB2 of the TCS-200 . Tighten the screw
securely .
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5 . Connect the red wire from the high end of the roll
follower potentiometer to terminal 1 of terminal
strip TB2 of the TCS-200 . Tighten the screw
securely .
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6 . Connect the shield lead from the cable to
terminal 4 of terminal strip TB2 of the TCS-200 .
Tighten the screw securely .
Remote Mode Selector Switch (Optional)
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1 . Install selector switch at a convenient location .
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2 . Wire a three conductor shielded cable to the
external mode selector switch .
Note:
It is recommended that a shielded cable with
wire colors of-red, black, and green be used as this will
simplify switch and terminal connections .
a . Black wire to common contacts of both switch
poles .
b . Red wire to normally open contact for “on” or stop
pole .
c . Green wire to normally open contact for “off” pole .
Do not connect the shield lead of
the cable at the switch contacts. Cut the shield
lead off at this end.
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3 . Route the cable from the remote mode switch to
the control keeping the cable segregated from
high voltage AC power lines and other control
wiring that may cause noise transients .
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4 . Connect the black wire from the switch common
contacts of the remote mode switch to terminal
5 of terminal block TB2 of the TCS- 200 . Snug
terminal only .
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5 . Connect the red wire from the normally open
contact for the “on” or “stop” position of the
remote mode switch to terminal 6 of terminal strip
TB2 of the TCS-200 . Tighten the screw .
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6 . Connect the green wire from the normally open
contact for the “off” position of the remote mode
switch to terminal 7 of terminal strip TB2 of the
TCS-200 . Tighten the screw .
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7 . Connect the shield wire from the cable to terminal
5 of terminal strip TB2 of the TCS- 200 . Securely
tighten the screw .
The TCS-200 Tension Control has now been wired for
operation . Before applying power to the system, double
check the wiring and installation for proper hook-up and
connections . Once this check has been completed,
proceed to the start-up and adjustment section of this
manual
