background image

18

6.1  GENERAL

To ensure the continued safe and efficient operation of the
appliance, it is recommended that it is checked and serviced
at regular intervals. To ensure correct and safe operation of
the appliance, it is essential that any worn or failed compo-
nent be replaced only with a 

genuine Vokèra spare part

. It

should be remembered that although certain generic
components may look similar, they will be specific to an
individual appliance or product range. Use of non-genuine
Vokèra spare parts could invalidate your warranty and may
pose a potential safety hazard. The frequency of servicing will
depend upon the particular installation conditions, but in
general, once per year should be sufficient. It is the law that
any servicing work is carried out by competent person such
as a Vokèra engineer, an approved service agent, British Gas,
GAS SAFE registered personnel or other suitably qualified
personnel. The following instructions apply to the appliance
and its controls, but it should be remembered that the central
heating and the domestic hot water systems would also require
attention from time to time.

6.2 ROUTINE ANNUAL SERVICING

Check the operation of the appliance and ensure it functions
as described in section 7.

Compare the performance of the appliance with its design
specification. The cause of any noticeable deterioration
should be identified and rectified without delay.

Thoroughly inspect the appliance for signs of damage or
deterioration especially the flue system and the electrical
apparatus.

Check and adjust – if necessary – all burner pressure
settings (see 7.4).

Check and adjust – if necessary – the system design pressure
(see 5.10).

5.12  FINAL CHECKS

ENSURE ALL TEST NIPPLES ON THE APPLIANCE GAS
VALVE ARE TIGHT AND CHECKED FOR TIGHTNESS.

ENSURE THE APPLIANCE FLUE SYSTEM IS FITTED
CORRECTLY AND IS PROPERLY SECURED.

ENSURE ALL PIPE WORK IS RE-CHECKED FOR
TIGHTNESS.

RE-FIT APPLIANCE CASING.

COMPLETE BENCHMARK CHECKLIST.

FOR UK ONLY

Complete details of the boiler, controls, installation and
commissioning in the Benchmark checklist at the back of this
book. It is important that the Benchmark checklist is correctly
completed and handed to the user. Failure to install and com-
mission the appliance to the manufacturers instructions may
invalidate the warranty.

5.13 INSTRUCTING THE USER

Hand over all documentation supplied with this appliance –
including these instructions – and explain the importance of
keeping them in a safe place.
Explain to the user how to isolate the appliance from the gas,
water and electricity supplies and the locations of all drain
points. Show the user how to operate the appliance and any
associated controls correctly.

Show the user the location of the filling valve and how to top-
up the system pressure correctly and show the location of all
manual air release points.
Explain to the user how to turn off the appliance for both long
and short periods and advise on the necessary precautions to
prevent frost damage.
Explain to the user that for continued safe and efficient operation,
the appliance must be serviced annually by a competent
person.

IMPORTANT

To validate the appliance warranty, it’s necessary to register
the appliance details with us. The warranty can be registered
in several ways:

by completing the warranty registration card and posting to
us using the envelope supplied

online at: vokera.co.uk

for UK residents by calling: 0870 607 0281

for ROI residents by calling: 056 6655057.

SECTION 6 - SERVICING INSTRUCTIONS

Carry out an analysis of the flue gases (see 7.5), and visually
check the condition of the entire flue assembly.

Compare the results with the appliance design specification.
Any deterioration in performance must be identified and
rectified without delay.

Check that the burner and main heat exchanger are clean and
free from any debris or obstruction.

6.3  REPLACEMENT OF COMPONENTS

Although it is anticipated that this appliance will give years of
reliable, trouble free service, the life span of components will
be determined by factors such as operating conditions and
usage. Should the appliance develop a fault, the fault finding
section will assist in determining which component is
malfunctioning.

6.4 COMPONENT REMOVAL PROCEDURE

To remove a component, access to the interior of the appliance
is essential. Isolate the appliance from the electrical supply
and remove the fuse.  And when necessary, close all service
valves on the appliance, remove the appliance casing as
described in section 4.7.1 and drain the water content from
the appliance via the drain valve.  Ensure some water
absorbent cloths are available to catch any residual water that
may drip from the appliance or removed component. Under-
take a complete commissioning check as detailed in section
5, after replacing any component. 

ALWAYS TEST FOR GAS

TIGHTNESS IF ANY GAS CARRYING COMPONENTS HAVE
BEEN

 

REMOVED OR DISTURBED.

6.4.1 AIR BOX FRONT COVER REMOVAL (fig. 22)

Locate the 4 screws and remove air box front cover.

Summary of Contents for Compact 24 SE

Page 1: ...INSTRUCTIONS TO BE RETAINED BY USER Vok ra is a licensed member of the Benchmark scheme which aims to improve the standards of installation and commissioning of domestic hot water systems in the UK C...

Page 2: ...4 Flue system 10 3A 5 Air supply 11 3A 6 Water circulation 11 3A 7 Electrical supply 11 3A 8 Mounting on a combustible surface 11 3A 9 Timber framed buildings 11 3A 10 Inhibitors 11 3A 11 Showers 11...

Page 3: ...r Vok ra Compact SE boiler has been designed to meet and exceed the very latest standards in gas central heating technology and if cared for will give years of reliable use and efficiency Please there...

Page 4: ...ounter clockwise to reduce the temperature range 37 C 60 C Boiler at OFF standby Select this position when you want the boiler to be switched off for short periods days or if the boiler requires to be...

Page 5: ...ppliance fails to ignite during the ignition sequence it will enter a lockout condition Should this occur please allow a period of at least two minutes before re setting the appliance 2 6 EXPLANATION...

Page 6: ...f you think your boiler may have developed a fault please contact your installer or Vok ra Customer Services 0844 3910999 UK or 056 7755057 ROI have all your details to hand including full address and...

Page 7: ...a sealed system only consequently they are not intended for use on open vented systems This booklet is an integral part of the appliance It is therefore necessary to ensure that the booklet is handed...

Page 8: ...e minute anti cycle timer delay When the request for heat has been satisfied the appliance pump and fan may continue to operate to dissipate any residual heat within the appliance 1 4 MODE OF OPERATIO...

Page 9: ...ht mm 715 Width mm 405 Depth mm 248 Dry weight kg 28 2 6 Clearances Compact 24 SE Sides 12mm Top 150mm from casing or 25mm above flue elbow whichever is applicable Bottom 150mm Front 500mm 2 7 Connect...

Page 10: ...from a terminal on the same wall 300 mm P From a structure to the side of the vertical terminal 300 mm Q From the top of the vertical terminal to the roof flashing As determined by the fixed collar of...

Page 11: ...to which BS 5440 PART 1 FLUES BS 5440 PART 2 FLUES VENTILATION BS 5449 PART 1 FORCED CIRCULATION HOT WATER SYSTEMS BS 5546 INSTALLATION OF GAS HOT WATER SUPPLIES FOR DOMESTIC PURPOSES BS 6798 INSTALLA...

Page 12: ...1363 is acceptable 3 8 MOUNTING ON A COMBUSTIBLE SURFACE If the appliance is to be fitted on a wall of combustible material a sheet of fireproof material must protect the wall 3 9 TIMBER FRAMED BUILD...

Page 13: ...SEALED SYSTEM An alternative method of filling the system would be from an independent make up vessel or tank mounted in a position at least 1 metre above the highest point in the system and at least...

Page 14: ...flue applications to be considered alternatively the Vok ra twin flue system can be utilised if longer flue runs are required 4 5 2 CONCENTRIC HORIZONTAL FLUE For concentric vertical flue see 4 5 2 Fo...

Page 15: ...ion of the 90 bend Fig 12 Total flue length 60 100 Restrictor required Up to 1 85 metre 42 mm diameter From 1 85 to 3 35 metre 44 mm diameter From 3 35 to 5 25 metre Not installed NOTE These instructi...

Page 16: ...rough the ceiling and or roof Depending on site conditions it may be preferable to install the terminal assembly prior to fitting the twin flue pipes Fit the appropriate flashing plate to the roof and...

Page 17: ...2mm pipe to the inlet of each valve and tighten both nuts NOTE Depending on system requirements it may necessary to increase the size of the flow return pipe work after the service valve connections 4...

Page 18: ...ed as outlined below locate and unscrew the 2 screws A that secure the outer casing to the appliance lift the casing upward to disengage it from the top locating hooks and then remove store the casing...

Page 19: ...e gas rate then a combustion analysis test must be carried out in accordance with BS 7967 UK to ensure the appliance is left working safely and correctly Additionally if the gas valve has been adjuste...

Page 20: ...these instructions and explain the importance of keeping them in a safe place Explain to the user how to isolate the appliance from the gas water and electricity supplies and the locations of all drai...

Page 21: ...cking pin I from the pump assembly and remove the AAV assembly J Replace in the reverse order 6 8 WATER PRESSURE SWITCH fig 24 Carry out component removal procedure as described in 6 4 Locate and remo...

Page 22: ...the inner combustion cover and remove Disconnect the spark plug cable connection slide off the lower cable grommet from the seat of the air distribution box remove the burner fixing screws and remove...

Page 23: ...t the cold water inlet pipe at the DHW flow switch B2 Using a small screwdriver gently ease the flow restrictor C2 from its seating Replace in the reverse order Ensure all seals are in good condition...

Page 24: ...minutes timer delay When a new ignition sequence begins the output of the appliance is set at minimum for two minutes NOTE Any demand for hot water has the priority If there is a demand for hot water...

Page 25: ...umper JP2 turn the domestic hot water temperature adjustment knob C until it reaches the heating maximum value as indicated in the multigas table remove the jumper JP2 to store the heating maximum val...

Page 26: ...sing cycle the temperature value is restored to the value set by the user and the above mentioned cycle is repeated until the ambient thermostat request is fulfilled Fixed green if there is flame the...

Page 27: ...uminated See table on page 4 7 7 5 RESISTANCE TO EARTH CHECK Isolate the appliance from the electrical supply and using a suitable multi meter carry out a resistance test Connect test leads between th...

Page 28: ...4 VOK RA LOWER COVER MECHANICAL CLOCK fig 3 The Vok ra lower cover mechanical clock kit product code 20025081 is entirely suitable for the Compact 24SE and eliminates the need for an external time co...

Page 29: ...d LED Led 1 green working status or temporary stop Led 2 Not installed Led 3 red boiler lock out F1 Fuse 2A T F External fuse 3 15A F M3 Terminal strip for electrical connection hight power P Pump OPE...

Page 30: ...circuit board MP08 20005569 21 Led light guide 20013352 26 Control panel 20035608 27 Knob 20013055 31 Case Assembly 20026073 34 Fixing flange 20023928 90 Fuse R3478 470 Ignition transformer TR6 R1002...

Page 31: ...w actuator R10022349 27 Heating cock R1789 28 Connection R1790 30 Water supply stop cock R7099 36 Pipe 20005557 48 Cock 20000533 63 Pipe 20035609 201 Washer R5026 265 Washer R5236 266 Washer R5237 288...

Page 32: ...20029826 2 Pipe R10028603 3 Pump R10027571 4 Air vent bottle R10025485 7 Pipe 20005559 8 Heat exchanger 20005544 9 Pipe 20005558 200 Washer R5023 290 Clip R2165 299 Washer R10022726 302 Washer R5025...

Page 33: ...551 5 Spark ignition electrode R10025985 12 Gas pipe 20005554 13 Gas valve 20035533 14 Gas pipe 20005553 15 3 4 gas cock R10020897 16 Combustion chamber cover 20005594 17 Gas valve solenoid R10020838...

Page 34: ...ation panel 20005560 7 Flue draught diverter 20005596 10 Fan kit 20026724 11 Pressure connection 20021548 12 Fumes connection 20011048 13 Segnal amplifier 20025687 17 Washer 20005552 22 Flange 42 R100...

Page 35: ...ution box over and combustion chamber cover fig 22 disconnect the spark plug cable connection slide off the lower cable grommet from the seat of the air distribution box remove the burner fixing screw...

Page 36: ...ALL INSTALLATIONS If required by the manufacturer record the following CO2 OR CO ppm OR CO CO 2 Ratio The heating and hot water system complies with the appropriate Building Regulations Yes The boile...

Page 37: ...ignature SERVICE 7 Date Energy Efficiency Checklist completed Yes No Engineer Name Company Name Telephone Number CORGI ID Number Comments Signature SERVICE 9 Date Energy Efficiency Checklist completed...

Page 38: ......

Page 39: ......

Page 40: ...s vokera co uk www vokera co uk www vokera ie Sales General Enquires T 0844 391 0999 F 0844 391 0998 Vok ra Ireland West Court Callan Co Kilkenny T 056 7755057 F 056 7755060 Vok ra Limited reserve the...

Reviews: