background image

9

SECTION 3 - GENERAL REQUIREMENTS (UK)

This appliance must be installed by a competent person in
accordance with the Gas Safety (Installation & Use)
Regulations.

3.1  RELATED DOCUMENTS

The installation of this boiler must be in accordance with the
relevant requirements of the Gas Safety (Installation & Use)
Regulations, the local building regulations, the current I.E.E.
wiring regulations, the bylaws of the local water undertaking,
the Building Standards (Scotland) Regulation and Building
Standards (Northern Ireland) Regulations.
It should be in accordance also with any relevant requirements
of the local authority and the relevant recommendations of the
following British Standard Codes of Practice.

3.2 LOCATION OF APPLIANCE

The appliance may be installed in any room or internal space,
although particular attention is drawn to the requirements of the
current I.E.E. wiring regulations, and in Scotland, the electrical
provisions of the Building Regulations, with respect to the

installation of the appliance in a room or internal space
containing a bath or shower.
When an appliance is installed in a room or internal space
containing a bath or shower, the appliance or any control
pertaining to it must not be within reach of a person using the
bath or shower. The location chosen for the appliance must
permit the provision of a safe and satisfactory flue and
termination. The location must also permit an adequate air
supply for combustion purposes and an adequate space for
servicing and air circulation around the appliance. Where the
installation of the appliance will be in an unusual location
special procedures may be necessary, BS 6798 gives detailed
guidance on this aspect. A compartment used to enclose the
appliance must be designed and constructed specifically for
this purpose. An existing compartment/cupboard may be utilised
provided that it is modified to suit. Details of essential features
of compartment/cupboard design including airing cupboard
installations are given in BS 6798. This appliance is not
suitable for external installation.

3.3 GAS SUPPLY

The gas meter – as supplied by the gas supplier – must be
checked to ensure that it is of adequate size to deal with the
maximum rated input of all the appliances that it serves.
Installation pipes must be fitted in accordance with BS 6891.
Pipe work from the meter to the appliance must be of adequate
size. Pipes of a smaller size than the appliance gas inlet
connection must not be used. The installation must be tested
for tightness in accordance with BS6891.
If the gas supply serves more than one appliance, it must be
ensured that an adequate supply is maintained to each
appliance when they are in use at the same time.

3.4 FLUE SYSTEM

The terminal should be located where the dispersal of
combustion products is not impeded and with due regard for the
damage and discoloration that may occur to building products
located nearby.  The terminal must not be located in a place
where it is likely to cause a nuisance (see fig. 6). In cold and/
or humid weather, water vapour will condense on leaving the
terminal; the effect of such pluming must be considered.
If installed less than 2m above a pavement or platform to which

BS 5440

PART 1

FLUES

BS  5440

PART  2

FLUES & VENTILATION

BS  5449

PART 1

FORCED CIRCULATION HOT WATER SYSTEMS

BS  5546

INSTALLATION OF GAS HOT WATER SUPPLIES FOR  DOMESTIC PURPOSES

BS  6798

INSTALLATION OF BOILERS OF RATED INPUT NOT  EXCEEDING 60kW

BS  6891

LOW PRESSURE INSTALLATION PIPES

BS  7074

PART  1

APPLICATION, SELECTION, AND INSTALLTION OF EXPANSION VESSELS
AND ANCILLARY EQUIPMENT FOR SEALED WATER SYSTEMS

people have access (including balconies or flat roofs) the
terminal must be protected by a guard of durable material.
The guard must be fitted centrally over the terminal. Refer to BS
5440 Part 1, when the terminal is 0.5 metres (or less) below
plastic guttering or 1 metre (or less) below painted eaves.

3.5 AIR SUPPLY

The following notes are intended for general guidance only.
This appliance is a room-sealed, fan-flued boiler, consequently
it does not require a permanent air vent for combustion air
supply. When installed in a cupboard or compartment, ventilation
for cooling purposes is also not required.

3.6 WATER CIRCULATION

Detailed recommendations are given in BS 5449 Part 1 and BS
6798. The following notes are for general guidance only.

3.6.1 PIPEWORK

It is recommended that copper tubing to BS 2871 Part 1 is used
in conjunction with soldered capillary joints. Where possible

pipes should have a gradient to ensure air is carried naturally
to air release points and that water flows naturally to drain
cocks. Except where providing useful heat, pipes should be
insulated to avoid heat loss and in particular to avoid the
possibility of freezing. Particular attention should be paid to
pipes passing through ventilated areas such as under floors,
loft space and void areas.

3.6.2 AUTOMATIC BY-PASS

The appliance has a built-in automatic by-pass, consequently there
is no requirement for an external by-pass, however the design of the
system should be such that it prevents boiler ‘cycling’.

3.6.3 DRAIN COCKS

These must be located in accessible positions to facilitate
draining of the appliance and all water pipes connected to the
appliance. The drain cocks must be manufactured in accordance
with BS 2879.

3.6.4 AIR RELEASE POINTS

These must be positioned at the highest points in the system
where air is likely to be trapped. They should be used to expel
trapped air and allow complete filling of the system.

3.6.5 EXPANSION VESSEL

The appliance has an integral expansion vessel to
accommodate the increased volume of water when the system
is heated. It can accept up to 8 litres of expansion from within
the system, generally this is sufficient, however if the system
has an unusually high water content, it may be necessary to
provide additional expansion capacity (see 6.18).

3.6.6 FILLING POINT

A method for initial filling of the system and replacing water lost
during servicing etc. directly from the mains supply, is provided
(see fig. 7). This method of filling complies with the current Water
Supply (Water Fittings) Regulations 1999 and Water Bylaws
2000 (Scotland). If an alternative location is preferred, it should
be connected as detailed in fig. 7.

3.6.7 LOW PRESSURE SEALED SYSTEM

An alternative method of filling the system would be from an
independent make-up vessel or tank mounted in a position at
least 1 metre above the highest point in the system and at
least 5 metres above the boiler (see fig. 8).
The cold feed from the make-up vessel or tank must be fitted

Summary of Contents for Compact 24 SE

Page 1: ...INSTRUCTIONS TO BE RETAINED BY USER Vok ra is a licensed member of the Benchmark scheme which aims to improve the standards of installation and commissioning of domestic hot water systems in the UK C...

Page 2: ...4 Flue system 10 3A 5 Air supply 11 3A 6 Water circulation 11 3A 7 Electrical supply 11 3A 8 Mounting on a combustible surface 11 3A 9 Timber framed buildings 11 3A 10 Inhibitors 11 3A 11 Showers 11...

Page 3: ...r Vok ra Compact SE boiler has been designed to meet and exceed the very latest standards in gas central heating technology and if cared for will give years of reliable use and efficiency Please there...

Page 4: ...ounter clockwise to reduce the temperature range 37 C 60 C Boiler at OFF standby Select this position when you want the boiler to be switched off for short periods days or if the boiler requires to be...

Page 5: ...ppliance fails to ignite during the ignition sequence it will enter a lockout condition Should this occur please allow a period of at least two minutes before re setting the appliance 2 6 EXPLANATION...

Page 6: ...f you think your boiler may have developed a fault please contact your installer or Vok ra Customer Services 0844 3910999 UK or 056 7755057 ROI have all your details to hand including full address and...

Page 7: ...a sealed system only consequently they are not intended for use on open vented systems This booklet is an integral part of the appliance It is therefore necessary to ensure that the booklet is handed...

Page 8: ...e minute anti cycle timer delay When the request for heat has been satisfied the appliance pump and fan may continue to operate to dissipate any residual heat within the appliance 1 4 MODE OF OPERATIO...

Page 9: ...ht mm 715 Width mm 405 Depth mm 248 Dry weight kg 28 2 6 Clearances Compact 24 SE Sides 12mm Top 150mm from casing or 25mm above flue elbow whichever is applicable Bottom 150mm Front 500mm 2 7 Connect...

Page 10: ...from a terminal on the same wall 300 mm P From a structure to the side of the vertical terminal 300 mm Q From the top of the vertical terminal to the roof flashing As determined by the fixed collar of...

Page 11: ...to which BS 5440 PART 1 FLUES BS 5440 PART 2 FLUES VENTILATION BS 5449 PART 1 FORCED CIRCULATION HOT WATER SYSTEMS BS 5546 INSTALLATION OF GAS HOT WATER SUPPLIES FOR DOMESTIC PURPOSES BS 6798 INSTALLA...

Page 12: ...1363 is acceptable 3 8 MOUNTING ON A COMBUSTIBLE SURFACE If the appliance is to be fitted on a wall of combustible material a sheet of fireproof material must protect the wall 3 9 TIMBER FRAMED BUILD...

Page 13: ...SEALED SYSTEM An alternative method of filling the system would be from an independent make up vessel or tank mounted in a position at least 1 metre above the highest point in the system and at least...

Page 14: ...flue applications to be considered alternatively the Vok ra twin flue system can be utilised if longer flue runs are required 4 5 2 CONCENTRIC HORIZONTAL FLUE For concentric vertical flue see 4 5 2 Fo...

Page 15: ...ion of the 90 bend Fig 12 Total flue length 60 100 Restrictor required Up to 1 85 metre 42 mm diameter From 1 85 to 3 35 metre 44 mm diameter From 3 35 to 5 25 metre Not installed NOTE These instructi...

Page 16: ...rough the ceiling and or roof Depending on site conditions it may be preferable to install the terminal assembly prior to fitting the twin flue pipes Fit the appropriate flashing plate to the roof and...

Page 17: ...2mm pipe to the inlet of each valve and tighten both nuts NOTE Depending on system requirements it may necessary to increase the size of the flow return pipe work after the service valve connections 4...

Page 18: ...ed as outlined below locate and unscrew the 2 screws A that secure the outer casing to the appliance lift the casing upward to disengage it from the top locating hooks and then remove store the casing...

Page 19: ...e gas rate then a combustion analysis test must be carried out in accordance with BS 7967 UK to ensure the appliance is left working safely and correctly Additionally if the gas valve has been adjuste...

Page 20: ...these instructions and explain the importance of keeping them in a safe place Explain to the user how to isolate the appliance from the gas water and electricity supplies and the locations of all drai...

Page 21: ...cking pin I from the pump assembly and remove the AAV assembly J Replace in the reverse order 6 8 WATER PRESSURE SWITCH fig 24 Carry out component removal procedure as described in 6 4 Locate and remo...

Page 22: ...the inner combustion cover and remove Disconnect the spark plug cable connection slide off the lower cable grommet from the seat of the air distribution box remove the burner fixing screws and remove...

Page 23: ...t the cold water inlet pipe at the DHW flow switch B2 Using a small screwdriver gently ease the flow restrictor C2 from its seating Replace in the reverse order Ensure all seals are in good condition...

Page 24: ...minutes timer delay When a new ignition sequence begins the output of the appliance is set at minimum for two minutes NOTE Any demand for hot water has the priority If there is a demand for hot water...

Page 25: ...umper JP2 turn the domestic hot water temperature adjustment knob C until it reaches the heating maximum value as indicated in the multigas table remove the jumper JP2 to store the heating maximum val...

Page 26: ...sing cycle the temperature value is restored to the value set by the user and the above mentioned cycle is repeated until the ambient thermostat request is fulfilled Fixed green if there is flame the...

Page 27: ...uminated See table on page 4 7 7 5 RESISTANCE TO EARTH CHECK Isolate the appliance from the electrical supply and using a suitable multi meter carry out a resistance test Connect test leads between th...

Page 28: ...4 VOK RA LOWER COVER MECHANICAL CLOCK fig 3 The Vok ra lower cover mechanical clock kit product code 20025081 is entirely suitable for the Compact 24SE and eliminates the need for an external time co...

Page 29: ...d LED Led 1 green working status or temporary stop Led 2 Not installed Led 3 red boiler lock out F1 Fuse 2A T F External fuse 3 15A F M3 Terminal strip for electrical connection hight power P Pump OPE...

Page 30: ...circuit board MP08 20005569 21 Led light guide 20013352 26 Control panel 20035608 27 Knob 20013055 31 Case Assembly 20026073 34 Fixing flange 20023928 90 Fuse R3478 470 Ignition transformer TR6 R1002...

Page 31: ...w actuator R10022349 27 Heating cock R1789 28 Connection R1790 30 Water supply stop cock R7099 36 Pipe 20005557 48 Cock 20000533 63 Pipe 20035609 201 Washer R5026 265 Washer R5236 266 Washer R5237 288...

Page 32: ...20029826 2 Pipe R10028603 3 Pump R10027571 4 Air vent bottle R10025485 7 Pipe 20005559 8 Heat exchanger 20005544 9 Pipe 20005558 200 Washer R5023 290 Clip R2165 299 Washer R10022726 302 Washer R5025...

Page 33: ...551 5 Spark ignition electrode R10025985 12 Gas pipe 20005554 13 Gas valve 20035533 14 Gas pipe 20005553 15 3 4 gas cock R10020897 16 Combustion chamber cover 20005594 17 Gas valve solenoid R10020838...

Page 34: ...ation panel 20005560 7 Flue draught diverter 20005596 10 Fan kit 20026724 11 Pressure connection 20021548 12 Fumes connection 20011048 13 Segnal amplifier 20025687 17 Washer 20005552 22 Flange 42 R100...

Page 35: ...ution box over and combustion chamber cover fig 22 disconnect the spark plug cable connection slide off the lower cable grommet from the seat of the air distribution box remove the burner fixing screw...

Page 36: ...ALL INSTALLATIONS If required by the manufacturer record the following CO2 OR CO ppm OR CO CO 2 Ratio The heating and hot water system complies with the appropriate Building Regulations Yes The boile...

Page 37: ...ignature SERVICE 7 Date Energy Efficiency Checklist completed Yes No Engineer Name Company Name Telephone Number CORGI ID Number Comments Signature SERVICE 9 Date Energy Efficiency Checklist completed...

Page 38: ......

Page 39: ......

Page 40: ...s vokera co uk www vokera co uk www vokera ie Sales General Enquires T 0844 391 0999 F 0844 391 0998 Vok ra Ireland West Court Callan Co Kilkenny T 056 7755057 F 056 7755060 Vok ra Limited reserve the...

Reviews: