Victory Motorcycles 2011 Cross Country Rider'S Manual Download Page 1

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PMS 419

2011 Rider's Manual

Victory Cross Country

Victory Cross Roads

Summary of Contents for 2011 Cross Country

Page 1: ...PMS 419 2011 Rider s Manual Victory Cross Country TM Victory Cross RoadsTM...

Page 2: ...California Proposition 65 Warning This product contains or emits chemicals known to the state of California to cause cancer and birth defects or other reproductive harm...

Page 3: ...The text is printed on 100 recycled with 40 post consumer waste PCW...

Page 4: ...your nearest VICTORY dealer call 1 800 POLARIS or visit www polarisindustries com Polaris Sales Inc 2100 Hwy 55 Medina MN 55340 Phone 1 888 704 5290 Part No 9923026 Rev 01 Printed in USA PMS 419 9923...

Page 5: ...1 2011 Rider s Manual Victory Cross Roads Victory Cross Country...

Page 6: ...contained within whether whole or in part is expressly prohibited All reference to RIGHT LEFT FRONT REAR are from the operator s perspective seated in a normal riding position Features of VICTORY Moto...

Page 7: ...tification 16 Instruments Features Controls 19 Pre Ride Inspections 36 Operation 44 Maintenance 53 Cleaning and Storage 85 Warranty 93 Specifications 97 Audio System 100 System Overview 100 System Ope...

Page 8: ...the motorcycle especially when ownership changes If your rider s manual is misplaced or damaged please purchase a replacement from your VICTORY dealer All references in this manual to RIGHT LEFT FRONT...

Page 9: ...n you ride Following the precautions and proce dures in the manual will add to your enjoyment and help keep you riding safely If you lose or damage this manual you can purchase a new one through any a...

Page 10: ...446 9227 or visit their home page at www msf usa org Read and understand all information in this rider s manual Observe all maintenance requirements specified in this manual For assistance see the VIC...

Page 11: ...also affect your awareness and judgment If your motorcycle operates abnormally correct the problem immediately See the VIC TORY Service Manual or an authorized VICTORY dealer Ride defensively as if yo...

Page 12: ...and rear brakes together To avoid skidding apply the brakes gradually when the road is wet or rough or contains loose or other slippery substances If possible avoid applying the brakes while making a...

Page 13: ...e riding comfort Always wear a helmet that meets or exceeds established safety standards Approved hel mets in the USA and Canada bear a U S Department of Transportation DOT label Laws in some areas re...

Page 14: ...s original equipment An electrical failure could result and cause hazardous loss of engine power or lights or damage to the electrical system See page 81 Use only genuine VICTORY accessories designed...

Page 15: ...ol Such items can also block air flow to the engine and cause overheat ing that can damage the engine Do not exceed the maximum cargo weight limit of any accessory see accessory instruc tions and labe...

Page 16: ...ditions Always exercise extreme caution whenever handling gasoline Always turn off the engine before refueling Always refuel outdoors or in a well ventilated area Open the fuel cap slowly Do not overf...

Page 17: ...and tire balance Inspect tires regularly and replace worn or damaged tires promptly Use only approved replace ment tires Always ensure proper steering head bearing adjustment Regularly inspect the rea...

Page 18: ...otorcycle s GVWR and wet weight Refer to the specification section of this manual or the Manufacturing Information VIN label on the motorcycle frame for model specific information Refer to the Safety...

Page 19: ...c Safety Administration NHTSA in addition to notifying Polaris Industries in writing If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a...

Page 20: ...e original keys A VICTORY key blank is required If you lose both original keys you will need the following Key number recorded on page 99 A new key blank from a VICTORY dealer Proof of ownership A loc...

Page 21: ...c Connector under cover Right Side View 1 Exhaust Mufflers 2 Drive Belt Guard 3 Drive Sprocket under cover 4 Engine Oil Fill Cap Dipstick 5 Rear Brake Fluid Reservoir 6 Rear Brake Pedal 7 Air Filter 8...

Page 22: ...er 8 Volt Meter 9 Left Handlebar Switches 10 Audio Control Switches 11 12 Volt Accessory Outlet 12 Radio Display 13 Heated Grip Switch if equipped 14 Cruise Control Switches if equipped 15 Right Handl...

Page 23: ...emove the ignition key when leaving the motorcycle unattended ON In the ON position all electrical circuits are energized and the ignition key cannot be removed The headlamp taillight and instrument l...

Page 24: ...elow safe operating pressure If this lamp illuminates while the engine is running turn the engine off as soon as safely possible and check the oil level If the oil level is correct and the lamp remain...

Page 25: ...uel level displays bar graph ics between empty E and full F to indicate the fuel level Engine Speed Engine speed displays in revolutions per minute RPM DC Voltage Optional The volt meter displays batt...

Page 26: ...n to advance to the desired setting 4 Press and hold the mode button until the next segment flashes Release the button 5 Repeat steps 3 4 twice to set the 10 minute and 1 minute segments After complet...

Page 27: ...ccurs after restarting the engine If the CHECK ENGINE indicator lamp illu minates retrieve the error codes from the display 1 If the error codes are not displayed use the mode button to toggle until C...

Page 28: ...peed WARNING Excessive engine speed can cause engine damage or failure which could result in serious injury or death Do not allow engine speed to exceed the red line Fuel Gauge The fuel gauge displays...

Page 29: ...ctivated Both arrows flash when the hazard signal is activated If a bulb fails or if there is a short circuit in the signal system the lamp flashes at more than twice the normal rate Low Oil Pressure...

Page 30: ...NE light is on or when it goes on and off during one ignition cycle Error codes are not stored When the key is turned OFF the code and message is lost but will reappear if the fault reoccurs after res...

Page 31: ...change remaining display settings Clock Tip The clock must be reset any time the battery has been disconnected or discharged 1 Turn the key to ON or PARK Use the mode button to toggle to the odometer...

Page 32: ...eter then press and hold the mode button until the trip odometer resets Gear Position Gear position displays only when the vehicle is moving and the clutch is engaged If the vehicle stops moving or if...

Page 33: ...r portion of the switch to activate the low beam press the lower portion of the switch Horn Button To sound the horn press the horn button Turn Signal Switch Move the switch to the left to activate th...

Page 34: ...of measurement CROSS COUNTRY See page 27 Tip If Err displays while toggling through the features a system error has been logged See page 26 Starter Interlock Switch The starter interlock switch is loc...

Page 35: ...o the Cruise Control section of this manual begin ning on page 49 for cruise control operation Engine Starter Switch The starter switch is located on the right handlebar Use the starter switch to star...

Page 36: ...ip is located on the right handlebar Use the throttle control grip to control engine speed While seated in the proper riding position Rotate the top of the grip rearward to increase engine speed and p...

Page 37: ...m the hand grip 2 To increase reach distance rotate the adjuster to align a lower number with the arrow on the lever 3 To decrease reach distance rotate the adjuster to align a higher number with the...

Page 38: ...otpeg is about 90 mm from the floorboard or to desired height Tighten both jam nuts Torque 96 in lbs 11 Nm Sidestand The sidestand is located on the left side of the motorcycle WARNING An improperly r...

Page 39: ...unlock the fuel cap Always lock the fuel cap before riding An open fuel cap could contact the handlebar To open the fuel cap lift the lock cover Place the key in the lock and turn it clockwise To secu...

Page 40: ...ride inspections before each ride When inspection reveals the need for adjustment replacement or repair perform the service promptly You must be familiar with all instruments and controls to perform...

Page 41: ...rs off Verify that all signals and indicator lamps stop flashing Horn Press the horn button Verify that the horn sounds loudly Neutral Indicator Place the transmission in neutral Verify that the neutr...

Page 42: ...ew the oil level 7 Add or remove oil as needed to bring the level into the safe operating range between the FULL and ADD marks on the dipstick WARNING Operating the engine with too much or too little...

Page 43: ...toward the handlebar and hold it The lever should move freely and smoothly It should not move more than 3 4 inch 19 mm before resistance is firm It should con tinue to feel firm without loss of pres...

Page 44: ...Position the motorcycle on level ground in the fully upright position 2 View the brake fluid through the reservoir 3 The fluid should be clear Replace cloudy or contaminated fluid 4 The fluid level s...

Page 45: ...eleased Throttle Freeplay Throttle freeplay is the amount of throttle control grip movement from the rest position to the point of cable resistance Measure this distance Freeplay should be 2 4 mm Adju...

Page 46: ...sion air pres sure label located in the left saddlebag near the air fitting WARNING Inadequate ground clearance could result in components contacting the ground causing loss of control and serious inj...

Page 47: ...a loose or worn bolt 4 Inspect the sidestand rubber pad Make sure the pad is firmly attached to the sidestand Check the wear indicator on the leading edge of the pad Replace the pad when it s worn be...

Page 48: ...ollow the engine break in procedures outlined in this manual can result in serious damage to the engine Follow all break in procedures carefully Avoid full throttle operation and other conditions that...

Page 49: ...Do not overfill To prevent leaks make sure the fuel filler cap is properly seated 3 Always lock the fuel cap before riding An open fuel cap could contact the handlebars NOTICE Fuel can damage painted...

Page 50: ...starter switch to start the engine Release the switch promptly when the engine starts If the engine does not start within 10 sec onds release the starter switch Wait five seconds then try again Tip Ho...

Page 51: ...2 With the engine at idle speed apply the front brakes 3 Disengage the clutch pull the clutch lever fully toward the handlebar 4 Push the shift pedal downward until you feel it stop in first gear Tip...

Page 52: ...elease the clutch lever very gradually in these conditions Avoid downshifting in a curve Downshift before entering the curve Recommended Shift Points Accelerating Accelerate by opening the throttle ro...

Page 53: ...NING Improper operation of cruise control could cause loss of control and result in serious injury or death Follow all cruise operation procedures carefully Never use cruise control when roads are wet...

Page 54: ...control Accelerate Tap and release the accelerate ACC button to increase speed in approximately 1 MPH 1 2 km h increments Press and hold the ACC button to accelerate to a new SET speed resets when bu...

Page 55: ...stopped shift into neutral 2 Stop the engine 3 Fully extend the sidestand 4 Turn the handlebars to the left and lean the motorcycle to the left until the sidestand firmly supports the motorcycle 5 Rem...

Page 56: ...the motorcycle Be aware that the front wheel may travel outward and require a larger operating area 2 Make sure the motorcycle is stationary 3 Dismount any passenger 4 Straddle the motorcycle and bri...

Page 57: ...n on page 13 Before beginning any maintenance procedure read the instructions for the entire procedure Always position the motorcycle on a firm level surface before performing service Make sure the mo...

Page 58: ...ne performance for the entire service life of the engine Your dealer will change engine oil inspect all fluids and serviceable components ensure that all fasten ers are tightened and make other adjust...

Page 59: ...eners 77 I I I I I I I I I I I Front Brake Lever 72 L L L L L L L L L L L Front Fork Oil 66 I I I R I I R I I R I Front Fork Axle 66 I I I I I I I I I I I Fuel System 67 I I I I I I I I I I I Fuel Fil...

Page 60: ...56 Maintenance Maintenance Log Maintenance Performed Miles Km Notes Performed by...

Page 61: ...urface on the crankcase Make sure the new oil filter gasket is properly seated in the new oil filter Apply a thin film of clean engine oil to the gasket Screw the new filter on until the gasket contac...

Page 62: ...the fuel tank in a secure location with a drain pan positioned to catch any fuel that may leak or drip from disconnected hoses or fittings 1 Remove the seat and both side covers 2 Remove the right si...

Page 63: ...ft the tank up and away from the frame Be prepared to catch dripping fuel in an appropriate container 13 To reinstall the fuel tank reverse the removal steps routing the fuel line along the right edge...

Page 64: ...ow the belt to cool down to ambient temperature before measuring belt tension Replace the drive belt and both sprockets as a set if the drive belt has over 5 000 miles 8 000 km of service at the time...

Page 65: ...inspect or adjust drive belt tension when the belt is wet Improper adjustment will result Checking drive belt tension involves using the belt tension gauge P N PV 43532 You can also use a Sonic Tensi...

Page 66: ...t base of the tension gauge squarely against the lower surface of the belt as close as possible to the rule or tape 8 Keeping the tension gauge perpendicular to the belt sur face and parallel with its...

Page 67: ...e mark align ment must be the same on both sides 2 If the marks are not aligned perform all steps of the Belt Tension Adjust ment procedure See page 63 3 Before and after tightening the axle nut verif...

Page 68: ...pressurized air source with a maximum line pressure of 72 PSI 496 kPa After using this gauge remove it quickly to minimize leakage Expect to lose about 4 PSI 27 6 kPa with each pressure check when us...

Page 69: ...ear suspension a few times Make sure the suspension moves freely without binding Listen for abnormal noises 2 Elevate and support the motorcycle with the rear tire slightly off the floor CAUTION Make...

Page 70: ...hly and quietly 4 Fork oil condition and level affects front suspension perfor mance and internal component wear Replace fork oil at the recommended intervals Special tools are required to perform thi...

Page 71: ...System Components 1 Inspect fuel hoses for cracks or damage 2 Inspect hose connections at the fuel tank and at the fuel rail for dampness or stains from leaks Fast Idle A fast idle speed during warm...

Page 72: ...le control grip movement from the rest position to the point of cable resistance Measure this distance Freeplay should be 2 4 mm Adjust throttle freeplay as needed 1 Position the front wheel straight...

Page 73: ...ky or sluggish cable 1 Disconnect the cable at the throttle body 2 Apply a light film of VICTORY All Purpose Grease or equivalent to the barrel end 3 Reconnect the cable and adjust freeplay as needed...

Page 74: ...down and tighten the nut Torque 40 in lbs 5 Nm 6 Adjust clutch lever freeplay See page 69 Mechanical Clutch Cable Lubrication Lubricate control cable ends at the intervals recommended in the periodic...

Page 75: ...e brake drag or brake lock up which could result in serious injury or death Maintain brake fluid at the recommended level Do not overfill NOTICE Brake fluid will damage painted surfaces and plastic pa...

Page 76: ...fluid remove the three reservoir cover screws Remove the cover and diaphragm Carefully add fluid to the top of the sight glass Do not over fill Reinstall the diaphragm cover and screws Torque 25 in l...

Page 77: ...g the motorcycle with improper tires or with improper or uneven tire pressure could cause loss of control or accident Always use the correct size and type of tires specified for your vehicle Always ma...

Page 78: ...when using pressurized air 3 To prevent debris from entering the spark plug hole use compressed air to clean the area around the plugs before removing them Remove the spark plugs Tool 12 mm plug sock...

Page 79: ...away Ventilate when charging or using in an enclosed space Always shield eyes when working near batteries KEEP OUT OF REACH OF CHILDREN Battery Removal 1 Remove the two upper and two lower screws from...

Page 80: ...accessory maintenance charger available at your authorized VICTORY dealer 1 Following the charger manufacturer s instructions use a battery charger designed for use with 12 volt batteries The charger...

Page 81: ...iding Use genuine VIC TORY fasteners of equal size and strength Side Covers Remove the left side cover to access the electronic con trol module diagnostic connector and chassis to engine harness conne...

Page 82: ...et 7 6 m 1 Verify that tire pressure is at specification See page 74 2 Verify that rear suspension ride height preload is at specification See page 64 3 Position the motorcycle on a level surface with...

Page 83: ...headlamp firmly in position while tightening the nut Torque 28 ft lbs 38 Nm 3 Verify proper headlight aim Readjust if nec essary Headlight Lamp Replacement High Intensity Discharge HID Lamps CROSS COU...

Page 84: ...is located on the debris flap at the front of the rear tire 3 Remove the damaged fuse and seat the new fuse firmly in its place 4 Reinstall the fuse box cover with the dou ble cut out to the left wit...

Page 85: ...NOT tap in to any power or ground on the motorcycle unless specifically directed to do so by the VICTORY instructions that come with the kit DO NOT back probe electrical connectors on the vehicle unle...

Page 86: ...properly before lifting so it cannot tip or fall when elevated Road Test Before returning the motorcycle to regular use perform a road test in a safe area Pay special attention to the proper fit and...

Page 87: ...attery Discharged Fully charge the battery See page 76 Spark Plug s Fouled Inspect spark plugs See page 74 Spark Plug Wire s Disconnected or Loose Be sure spark plug wires are securely fastened Possib...

Page 88: ...e or if the work requires specialized equipment Possible Cause Possible Remedy Action Shift Linkage Bushings Dry Or Worn Lubricate shift linkage Engine Oil Level Incorrect Or Wrong Type Inspect level...

Page 89: ...rcycle Water may seep in and deteriorate wheel bearings brake caliper assemblies brake master cylinders electrical connectors steering head bearings and transmission seals Do not direct any water stre...

Page 90: ...Create a sheeting action to eliminate spotting 4 Use a Pure VICTORY Microfiber Chamois or Plush Microfiber Towel to dry virtually spot free Spray Rinse and Ride Wash This is the new way to clean your...

Page 91: ...to easily remove bugs dust and water spots For heavily soiled surfaces use product more liberally Tip Use this product on the windshield to repel water and enhance rain visibility Polishing the Motor...

Page 92: ...s water from windshields and keeps bugs from sticking Windshield Paint and Chrome Polish provides long lasting protection from oxidation corrosion UV rays and heat Standard Method of Polishing Paint a...

Page 93: ...towel to buff to a luxurious long lasting shine Leather Rubber and Vinyl Care Never use a non recommended protectant on seats footrests hand grips or tires Slippery seats footrests or hand grips can c...

Page 94: ...best preserve tire condition The storage area should have a relatively constant and moderate temperature The storage surface should be free of oil and gasoline The motorcycle should not be near a rad...

Page 95: ...C 7 While in storage fully charge the battery once a month See page 76 Park and Cover the Motorcycle Park the motorcycle in its storage location Cover it with a genuine VICTORY motorcycle cover or a c...

Page 96: ...oil before starting the engine NOTICE During storage temperature and humidity changes can cause condensation to form in the crankcase and mix with engine oil Running the engine with oil that contains...

Page 97: ...ntrol system warranty on your 2007 or later VICTORY motorcycle In California new motor vehicles must be designed built and equipped to meet the state s stringent anti smog standards VICTORY must warra...

Page 98: ...arburetor and internal parts intake manifold fuel tank fuel injection system spark advance mechanism crankcase breather air cutoff valves fuel tank cap for evaporative emission controlled vehicles oil...

Page 99: ...OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS LIMITED TO THE EXPRESS EMISSION CONTROL SYSTEM WARRANTY TERMS STATED IN THIS WARRANTY THE FOREGOING STATE MENTS OF WARRANTY ARE EXCLUSIVE AND...

Page 100: ...not cover the use of unauthorized lubricants chemicals or fuels that are not compatible with the VICTORY Motorcycle The exclusive remedy for breach of this warranty shall be at VICTORY Motorcycle Div...

Page 101: ...ders cargo accessories options 580 lbs 263 kg 560 lbs 254 kg 525 lbs 239 kg w Trunk Gross Vehicle Weight Rating GVWR see page 14 1360 lbs 617 kg Gross Axle Weight Rating GAWR Front Axle 460 lbs 209 kg...

Page 102: ...Gear Shift Pattern 1 Down 5 Up Internal Gear Ratios 1st 3 13 1 2nd 2 02 1 3rd 1 50 1 4th 1 20 1 5th 1 1 6th Overdrive 87 1 Final Drive Ratio 2 12 1 Clutch Type Wet Multi Plate Diaphragm Spring Wheels...

Page 103: ...ontaining up to 10 Ethanol can be used Gasoline containing up to 15 Methyl Tertiary Butyl Ether MTBE can be used Engine Oil Recommendation Polaris Recommends the use of VICTORY brand Semi Synthetic 20...

Page 104: ...tem mode menus Then press and release the MODE button until the desired mode menu displays Tip Some mode menu options have sub menus Sources and menu options will be displayed only for installed compo...

Page 105: ...2 Squelch Press SQ or SQ to adjust CB radio chan nel reception sensitivity See page 110 3 COM Press COM to turn the CB radio on or off Press and hold COM to select a COM channel 4 ICOM Press ICOM to t...

Page 106: ...ress VOL to turn the audio system on The screen will display the active entertainment source 1 Current audio source U S FM AM WX iPod AUX XM Euro FM MW LW iPod AUX 2 Station preset number P1 P15 3 Ste...

Page 107: ...ls only NAV MP3 source active U S European models iPod source active U S European models skipped if not equipped AUX source active U S European models XM Radio source active U S models only skipped if...

Page 108: ...M MW LW 2 Use TUNE or seek scan to locate a radio station 3 Press and hold the PRE button 4 Press TUNE or TUNE to cycle to an available preset location The preset location displays on the screen 5 Whe...

Page 109: ...to exit Exiting Mode Menus Exit the screen and return to the default dis play in one of two ways 1 Wait 5 seconds The system will auto matically exit 2 Press VOL or VOL Tip The volume will also chang...

Page 110: ...ts See page 105 CB Headset ENT Mode if equipped OFF Only communications are audible in the headsets Riders can listen to navigation commands and entertainment with the external speakers while reservin...

Page 111: ...adio data system on or off When on the screen will display artist song title etc if available in the radio signal AUX Mode Press TUNE or TUNE to choose AUX for iPod or any other MP3 player use or NAV...

Page 112: ...cted Weather Band WX Weather band channels are broadcast by the National Oceanic and Atmospheric Admin istration NOAA NOAA operates more than 940 transmitters covering the United States Puerto Rico th...

Page 113: ...ICOM system prior to operating your motorcycle Tip To prevent battery drain do not leave the key in the ACC position for long periods VICTORY recommends using the audio sys tem only when the engine i...

Page 114: ...just the squelch to any level between OPEN and CLOSED When squelch is set to OPEN no filtering occurs Setting squelch to CLOSED blocks all signals including strong signals To set the squelch level fir...

Page 115: ...FCC has designated 40 citizen band CB channels for consumer use Channel 9 is des ignated as an EMERGENCY channel for emergency use only CB Channels Frequencies Ch Freq Ch Freq Ch Freq Ch Freq Ch Freq...

Page 116: ...d or ambient vehicle noise trigger the VOX to open set the VOX sensitivity to a higher level VOX will display on the console screen whenever the driver or passenger are com municating over the interco...

Page 117: ...3 player use Tip NAV MP3 mode will override any device connected with an input cable iPod Song Control Press and release TUNE or TUNE to change the tracks in the currently selected playlist Tip Generi...

Page 118: ...irst track within that item Tip Press and release the MODE button to exit without making a selection iPod Tuning Press TUNE or TUNE once to move one track forward or backward Press and hold the button...

Page 119: ...is available for XM radio receivers by calling 1 800 XMRADIO U S residents and 1 877 GETXMSR Canadian residents Only available in the 48 contiguous United States and Canada 2007 XM Satellite Radio Inc...

Page 120: ...this system when the XM radio is the active source Some settings such as bass treble fader etc apply to both the audio system and the XM radio system Menus specific to the XM radio system are XM Displ...

Page 121: ...selected to scroll through every available channel in numerical order If a specific category other than ALL CHANNELS is selected only channels within that category will be selected with the TUNE butt...

Page 122: ...structions may be difficult to hear if volume levels in the unit are set too low See the GARMIN information for setting procedures The recommended initial settings are 100 80 80 MASTER 100 NAVIGATION...

Page 123: ...ses Connections 73 Rear Brake Fluid 40 71 Rear Brake Pedal 33 71 B Braking 49 Break In Maintenance 54 Break In Engine 44 Breather Hose Inspection 67 C Cargo Distribution 11 Cargo Safety 11 CB Channels...

Page 124: ...andling Safety 12 Gear Shift Pedal 33 Gear Shift Pedal Adjustment 34 Gear Shifting 47 48 Gross Vehicle Weight Rating 14 GVWR 14 H Hand Grip Heater Switch 28 Handlebar Switches Left 29 30 Handlebar Swi...

Page 125: ...se Operation 52 Riding Safety 6 9 Road Testing 54 82 S Saddlebag Lock 35 Saddlebags Using Safely 11 Safety Defects Reporting to NHTSA 15 Safety Gear 9 Safety Labels 15 Safety Symbols 5 Safety While Se...

Page 126: ...e Cable Lubrication 69 Throttle Control Grip 32 Throttle Control Inspection 68 Throttle Freeplay 41 Throttle Inpspection 41 Tilt Sensor 32 Tires Condition 73 Pressure 74 Recommended Pressure 74 Recomm...

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