Victor ULTRA-CUT 200, Operating Manual

Page: 155 / 168

Manual 0-5133 A-21 APPENDIX
ULTRA-CUT 200
6
6
7
7
8
8
9
9
10
10
A
B
C
D
E
F
PLASMA ENABLE
PRESS OK (GCM 1000)
24VAC
24 VAC
R
E
T
PLASMA ENABLE
+15V
/ AC
/ TEMP
/ STATUS
/ DC
/ GAS - COOLANT
POT HI (GCM1000)
POT WIPER (GCM1000)
POT LOW (GCM 1000)
- ARC V
- ARC V
WORK
DC 15V
DC 0V
AC120V-RAS
0V-RAS (120V ret)
0V-A (24V ret)
NEG ARC VOLTS
NEG
ARC VO
LTS
AC24V-GCM
AC24V-GCM
0V-A (24V ret)
AC120V-GCM
0V-B (120V ret)
PILOT (TIP) VOLTS
0V-B (120V ret)
WORK
AC120V-GCM
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size SCHEMATIC,
Thermal
Dynamics
AA
42X1218
Friday, September 25, 2009
2 2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
150/200 A Power Supply 400V CCC (Chopper)
Tuesday, October 03, 2006
08:11:44
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size SCHEMATIC,
Thermal
Dynamics
AA
42X1218
Friday, September 25, 2009
2 2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
150/200 A Power Supply 400V CCC (Chopper)
Tuesday, October 03, 2006
08:11:44
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size SCHEMATIC,
Thermal
Dynamics
AA
42X1218
Friday, September 25, 2009
2 2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
150/200 A Power Supply 400V CCC (Chopper)
Tuesday, October 03, 2006
08:11:44
Thermal Dynamics
D
ECO-B402 DAT 2/26/07
AB ECO-B448 DAT 4/13/07
ECO-B646 GAC 10/31/07 AC
ECO-B1391 DAT 4-24-09
AD
AE DAT
(E2)
MOMENTARY START / STOP
START / STOP
* REMOTE MARKING -
STOP
START
* Only in CCM w/
19X2634 I/O PCB.
Remote Marking
only for DFC 3000
(not isolated)
Rx-
Tx+
Rx+
Tx-
Signal & GND
Isolated from
Plasma Supply
INTERNAL TERMINAL
STRIP TB3
KEY PLUG
TB1
TB2
(C9, sht 1)
+
-
RS 485 (2 wire)
uses Tx+ & Tx- only
(used for TSC 3000)
Signal - Basic ID
Used to identify
GCM 1000 present
RIBBON CABLE
TEST SOCKET
RS 422 (4 wire)
connect TX+ to RX+
of CNC, Tx- to Rx-
of CNC
DIVIDED ARC V +
(E2)
(E2)
DIVIDED ARC V -
REMOTE ANALOG CURRENT CONTROL -
REMOTE ANALOG CURRENT C
JUMPER IN
REMOTE
HMI
** RS 485 / 422
on CPU board
19X2554 only.
(A9, sht1)
(B9, sht1)
(C9, sht1)
TB3
KEY PLUG
Was 7 pin
changed to
14 pin in 2009
(E4)
(F4)
CN11 34 CKT CN10 26 CKT
START / STOP
DIVIDED ARC VOLTS
PILOT ON
OUTPUT
REMOTE ANALOG
CURRENT CONTROL
* OK2
Iso
J36 34 CKT
PCB6 DISPLAY
WK-5603
JUMPER
for 2 WIRE
(RS485 only)
wire to A & B
4W
4W
2W
JUMPER
for 4 WIRE
uses
TX+, TX-
RX+, RX-
J35 26 CKT
J14
J14
2W
SW14
SW14 - LINE
TERMINATION
normally on
(refer to manual)
* OK2
RIBBON CABLE
5
9
8
7
6
1
2
3
4
SW10-ADDRESS
normally 0
(refer to
manual)
0
TEST SOCKET
HOLD START -
HOLD START +
(A9, sht 1)
UNDIVIDED ARC VOLTS
FOR HEIGHT CONTROLS
* +10VDC @ 10 ma.(for CC pot high)
OK TO MOVE
GND
GND
& CNC COMM
PREFLOW ON -
PREFLOW ON +
PLASMA ENABLE
24 VAC @ 1A
120 VAC @ 100ma.
(Not in all units)
OK to MOVE -
POWER SUPPLY
REAR PANEL
E-STOP -
E-STOP +
* REMOTE MARKING +
RIBBON CABLE SIGNALS
/ = active low digital signal
CN10-J35 - 26 Ckt Ribbon Cable
2-Cut Demand
4-Pilot Demand
6-/ Start
7-/ Start2
9-/ Pilot Enable
10-/ HF Enable
12-/ Pump Enable
13-/ Fan Enable
15-/ DC Indicator
16-/ Over Temperature Indicator
18-/ Gas-Coolant OK Indicator
19-/ Status Lamp
CN11-J36 - 34 Ckt Ribbon Cable
1- Output Current Signal
3- / Arc Transferred (CSR)
4- / Pilot On
6- Coolant Flow (freq)
7- Coolant Temp (analog)
9- / Temp OK (Inverter/Chopper)
10- / Coolant Level OK
12- Missing Phase
13- / Ready to Operate
15- / Input Volts OK
16- / Inverter OCR
18- / PS ID "00*"
19- / PS ID "0*0"
20- / PS ID "*00"
21- E-Stop
22- E-Stop
29,31,33- 24 VAC Supply
30,32,34- 24 VAC Return
Rx-
Tx+
Rx+
Tx-
OK to MOVE +
ECO-B1535
9-25-09
J8 J8
1
2
3
4
1 1
11 11
K7-1 K7-1
GREEN
DC
GREEN
DC
5 5
6 6
E-STOP E-STOP
J7 J7
1
2
3
4
5
6
7
8
9
J9 J9
1 2 3 4 5 6
12 12
4 4
J55-GCM J55-GCM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
5 5
TP13 TP13
J4 J4
1
3
5
7
7 7
7 7
8 8
K6 K6
6 6
J5 J5
1
2
3
4
5
CN24 CN24
1
2
3
4
5
6
YELLOW TEMP YELLOW TEMP
RED
STATUS
RED
STATUS
2 2
1 1
7 7
100K3 100K3
1 1
J6 J6
1 5 8
3 3
1 1
TP11 TP11
6 6
TP1 TP1
GAS ON GAS ON
J15-CNC J15-CNC
1
2
3
4
5
6
7
8
9
10
11
12
13
14
100K 100K
2 2
2 2
CN23 CN23
1
2
3
4
5
6
9 9
8 8
J59-RAS J59-RAS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
GREEN
GAS
GREEN
GAS
J6 ** J6 **
1
2
3
4
5
6
J54-REMOTE HMI J54-REMOTE HMI
1
2
3
4
5
6
7
8
9
10
11
12
13
14
5 5
11 11
OK2 * OK2 *
3 3
10 10
8 8
2 2
1K 1K
10 10
4 4
10 10
3 3
J1 J1
1
2
3
4
5
6
7
8
9
9 9
PSR PSR
12 12
4 4
12 12
GREEN AC GREEN AC
9 9
11 11
A r t # A-07011_AD