Victor ULTRA-CUT 200, Operating Manual

Page: 153 / 168

Manual 0-5133 A-19 APPENDIX
ULTRA-CUT 200
6
6
7
7
8
8
9
9
10
10
A
B
C
D
E
F
N2 P1
+1
2
V
-12V
SIGNAL
COMMON
I_
se
n
s
e
P
Ir
e
f_
G
GN
D
W
P_ena GN
D
_
C
TE
MP
_
C
GN
D
W
Ise
n
se
_
W
-15V
w
+
15V
w
+15Vw -15Vw
Is
ens
e_W
GN
D
P
I_
se
n
s
e
P
GN
D
P
Ir
e
f_
G
P_ref
P_ena
P_ref
GN
D
_
C
TE
MP
_
C
TORCH (-)
PILOT
WORK (+)
WORK
PILOT (TIP) VOLTS
NEG ARC VOLTS
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size SCHEMATIC,
Thermal
Dynamics
AA
42X1218
Friday, September 25, 2009
1 2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
150/200A Power Supply 400V CCC (Chopper)
Tuesday, October 03, 2006
08:11:44
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size SCHEMATIC,
Thermal
Dynamics
AA
42X1218
Friday, September 25, 2009
1 2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
150/200A Power Supply 400V CCC (Chopper)
Tuesday, October 03, 2006
08:11:44
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size SCHEMATIC,
Thermal
Dynamics
AA
42X1218
Friday, September 25, 2009
1 2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
150/200A Power Supply 400V CCC (Chopper)
Tuesday, October 03, 2006
08:11:44
Thermal Dynamics
D
RAS
PCB 8
WK-5687
RC &
RF CAPS
HALL SENSOR
HALL SENSOR
PILOT REG.
(CHOPPER )
PCB1
WK-5750
BIAS
POWER
PILOT REGULATOR
(CHOPPER)
<
/O
V
E
R_
TE
MP
> P_D
E
M
(P_I
ref
)
> P_Enable (P_ena)
PILOT REG.
(CHOPPER )
PCB2
WK-5754
I_
DE
T
I_
S
E
< <
PILOT CURRENT SIGNAL <
WORK CURRENT SIGNAL <
/ OVERTEMP <
/PILOT ENABLE >
PILOT DEMAND >
C1 Capacitor, 0.1 uf, 1250 VDC (D2, Sht 2)
C2 Capacitor, 2 uf, 430VAC (A9, Sht 1)
C.P1 Circuit protector/ON-OFF SW (B2, Sht 1)
15A, 460V, 3P
C.P2 Circuit protector 2.5A 125V (D2, Sht 1)
C.P3 Circuit protector 3.15A 125V (D2, Sht 1)
C.P4 Circuit protector 10A 125V (E2, Sht 1)
C.P5 Circuit protector 2.5A 125V (E2, Sht 1)
C.P6 Circuit protector 2.5A 125V (F2, Sht 1)
C.P7 Circuit protector 5A 125V (E2, Sht 1)
C.P8 Circuit protector 3.15A 125V (F3, Sht 1)
D1 Diode Bridge 20A, 1600V, 3P (D2, Sht 1)
D2 Diode, Dual, 2x100A, 600V (B8, Sht 1)
FAN1 Fan, Coolant, 24 VDC (F4, Sht 2)
FAN3 Fan, Chopper, 24 VDC (A8, Sht 1)
FL1 Flow sensor (B5, Sht 2)
HCT1 Hall Current Sensor, Pilot (B8, Sht 1)
HCT2 Hall Current Sensor, Work (C9, Sht 1)
LSW1 Level SW, coolant, NC (B5, Sht 2)
MC1 Contactor, 3P ,Inv 1 input, Coil (B3, Sht 2)
" Contacts (A2, B2, Sht 1)
" Aux Contact (B3, Sht 2)
MC2 Contactor, pilot, Coil (B3, Sht 2)
" Contacts (C8, Sht 1)
MC3 Contactor, 3P ,Inv 2 input, Coil (B3, Sht 2)
" Contacts (B2,C2, Sht 1)
" Aux Contact (B3, Sht 2)
MOT1 Motor, Pump 200VAC, 1P (E4, Sht 2)
NE1 Neon indicator, rear panel, 220VAC (C1, Sht 1)
NE2 Neon indicator, internal, 220VAC (C1, Sht 1)
R6 Resistor, 20K ,30W (A8, Sht 1)
R7 Resistor, 1K ,30W (E2, Sht 2)
R9 Resistor, 50 ,40W (A9, Sht 1)
T1 Aux Transformer (D-F1, Sht 2)
TH1 Thermal Sensor, coolant return (B5, Sht 2)
COMPONENT LOCATOR
(C7, Sht 2)
Power Supply
Rear Panel
DAT
ECO-B402 DAT 2/26/07
AB ECO-B448 DAT 4/13/07
(C7 & A9,Sht 2)
(C7 & A9,Sht 2)
ECO-B646 GAC 10/31/07
AC
ECO-B1391 DAT 4-24-09 AD
DAT AE ECO-B1535 9-25-09
R9
50 R9
50
TB1 TB1
CN33 CN33 1 2 3 4 CN17 CN17 1 2 3
CN2 CN2 1 2 3 4
CN9 CN9
1 2
TB2 TB2
CN3 CN3 1 2 3 4
HCT1 HCT1
1 2 3 4
FAN3 FAN3
+
-
D2 D2
1
A1
2
K1
3
A2
4
K2
CN5 CN5
1 2 3 4
TB5 TB5
MC2-A MC2-A
TB2 TB2
CN3 CN3
1
C2
2 UF C2
2 UF
MC2-B MC2-B
MC2-C MC2-C
CN8 CN8
1 2
CN5 CN5 1 2 3 4
R6
20K
30W
R6
20K
30W
CN4 CN4
1 2 3
CN1 CN1
1
2
3
4
CN1 CN1
1
2
3
4
CN2 CN2
1 2 3
CN1 CN1
1
2
CN2 CN2
1 2 3
TB1 TB1
THS1
SW_TEMP_NC
THS1
SW_TEMP_NC
HCT2 HCT2
1 2 3 4
CN6 CN6
1 2 3
CN4 CN4 1 2 3 4 5
LED4
CHOPPER TEMP
LED4
CHOPPER TEMP
CN4 CN4
1 2 3 4 5
TB4 TB4
CN3 CN3
1 2
WORK WORK
TB3 TB3
CN7 CN7
1 2 3 4 5
A r t # A-07010_AD