Victor ULTRA-CUT 200, Operating Manual

Page: 6 / 168

TABLE OF CONTENTS (continued)
SECTION 4: OPERATION .......................................................................................................... 4-1
4.01 Power Supply Control Panel .......................................................................... 4-1
4.02 Start-Up Sequence ....................................................................................... 4-2
4.03 TSC-3000 Navigation Functions ................................................................... 4-2
4.04 TSC-3000 Initial Setup ONLY ........................................................................ 4-3
4.05 TSC-3000 Selecting New Process ................................................................ 4-4
4.06 TSC-3000 Selecting Recently Used Process ................................................ 4-5
4.07 TSC-3000 Creating a Custom Process ......................................................... 4-6
4.08 Back up and Restoration of Custom Processes. ........................................... 4-8
4.09 Sequence of Operation ................................................................................ 4-11
4.10 Gas Selection .............................................................................................. 4-14
4.11 Power Supply Status Codes ........................................................................ 4-16
4.12 DMC-3000 Status Codes ............................................................................. 4-19
4.13 DPC-3000 Status Codes .............................................................................. 4-21
SECTION 5: MAINTENANCE .................................................................................................... 5-1
5.01 Periodic Checks ............................................................................................ 5-1
5.02 External Coolant Filter Cleaning Procedure ................................................... 5-1
5.03 Internal Coolant Filter Cleaning Procedure .................................................... 5-2
5.04 Coolant Replacement Procedure ................................................................... 5-2
5.05 Remote Arc Starter: Service Chart .............................................................. 5-3
5.06 Remote Arc Starter: Spark Gap Adjustment ................................................ 5-4
SECTION 6: REPLACEMENT ASSEMBLIES & PARTS ........................................................... 6-1
6.01 Main Component / System Replacement ...................................................... 6-1
6.02 System Layout ............................................................................................. 6-2
6.03 Recommended Gas Supply Hose ................................................................. 6-2
6.04 Leads and Cables ......................................................................................... 6-3
6.05 Power Supply External Replacement Parts .................................................. 6-10
6.06 Power Supply Replacement Parts - Right Side ............................................ 6-11
6.07 Power Supply Replacement Parts - Right Side ............................................ 6-12
6.08 Power Supply Replacement Parts - Right Side ............................................ 6-13
6.09 Power Supply Replacement Parts - Front Panel ........................................... 6-14
6.10 Power Supply Replacement Parts - Front Panel ........................................... 6-15
6.11 Power Supply Replacement Parts - Right Side ............................................ 6-16
6.12 Power Supply Replacement Parts - Rear Panel ............................................ 6-17
6.13 Power Supply Replacement Parts - Right Side ............................................ 6-18
6.14 Power Supply Replacement Parts ................................................................ 6-19
6.15 Power Supply Replacement Parts - Right Side ............................................ 6-20
6.16 Power Supply Replacement Parts ................................................................ 6-21
6.17 Power Supply Replacement Parts - Right Side ............................................ 6-22
6.18 DFC-3000 Automated Gas Control System Replacement Componants ........ 6-23
6.19 DMC-3000 Gas Control Module Replacement Parts ..................................... 6-24
6.20 DPC-3000 Gas Control Module Replacement Parts ..................................... 6-25
6.21 TSC-3000 Touch Screen Control Remote and Internal Replacement Parts ... 6-26
6.22 Remote Arc Starter (RAS-1000) Replacement Parts .................................... 6-27
6.23 Remote Arc Starter (RAS-1000) Replacement Parts .................................... 6-28
6.24 Command & Control Module - Replacement Parts .................................... 6-29