NetSure™ HVT F02 CK1 Power System
User Manual
Version: V1.1
Page 1: ...NetSure HVT F02 CK1 Power System User Manual Version V1 1...
Page 2: ...t specifically described in this document The products covered by this instruction manual are manufactured and or sold by Vertiv This document is the property of Vertiv and contains confidential and p...
Page 3: ...Signal Cables 18 1 5 Installing Options 20 1 5 1 Installing Battery Temperature Sensor 20 1 6 Installing Rectifiers R400 25K 21 1 7 Installation Checklist 22 2 Testing 24 2 1 Controller M822E 24 2 2...
Page 4: ...e Requirements 39 4 1 1 General 39 4 1 2 Maintenance Tools and Equipment 39 4 2 Routine Maintenance Items 40 4 3 Routine Maintenance 44 4 4 Handling Controller Alarms 44 4 5 Replacing Controller 45 4...
Page 5: ...SI OSHA This admonition is not used for situations that pose a risk only to equipment data or service even if such use appears to be permitted in some of the applicable standards OSHA ALERT Alerts the...
Page 6: ...bjects such as watches bracelets bangles rings etc must be removed In case water or moisture is found on the cabinet turn off the power immediately In moist environments take strict precautions to pre...
Page 7: ...the arm muscle in tense state so that when tool connection is loosened the free journey between the human body and tool is reduced to the minimum Battery DANGER Before working on the battery read very...
Page 8: ...ves to avoid injury by sharp objects WARNING Hot surface do not touch Power supply cable NOTICE Make sure the cable and cable labels are in accordance with actual installation before cable connection...
Page 9: ...formula A I L K U In this formula A is the sectional area of the lead mm2 I is the total current A passing through the lead L is the length m of the lead loop U is the permitted voltage drop in the l...
Page 10: ...han this the CSA of the cable should be increased 2 The battery cable should reach at least 90 C heat durability It is recommended to use double insulated copper core flame retardant cable as battery...
Page 11: ...ou should open the packing case take out the packing list and check against the packing list that the equipment is correct and complete Make sure that the equipment is delivered intact Steps 1 Open th...
Page 12: ...s DC distribution cabinets and AC distribution cabinets Meet the following requirements before being installed 1 Confirm that both ends of the whole row of cabinets have side doors for sealing 2 Confi...
Page 13: ...ccessories to fasten the cabinet Figure 1 4 Installation dimensions of the cabinet base unit mm When the cabinet bottom plate is optional part of the bottom plate of the DC cabinet needs to be install...
Page 14: ...necting Between Cabinets Connection for side by side installation Between rectifier cabinet and distribution cabinets you need to use the connection straps accessories to fix them at the top as shown...
Page 15: ...lation optional Temperature cables are accessories 1 5 Installing Options Note Connect earth cables AC input cables load cables and battery cables according to 1 4 3 Connecting Power Cables 1 4 2 Conn...
Page 16: ...support personnel for the connection of the parallel copper bars 1 4 3 Connecting Power Cables NOTE 1 Before electrical connection verify that the system is powered off 2 Some terminals are hidden in...
Page 17: ...T F02 CK1 Power System User Manual 9 Connecting earth cables Position of earth terminal for each cabinet is shown in Figure 1 9 Figure 1 9 Earth terminals AC distribution cabinet rear view Rectifier c...
Page 18: ...nd the grounding busbar of the AC distribution cabinet separately 2 Use the earth cable to connect the earth terminal of the DC distribution cabinet and the grounding busbar of the AC distribution cab...
Page 19: ...tape of different colors at both cable ends 3 The AC cables should be wired separately from the DC cables with separation exceeding 150mm 4 No splice damage or scratch on the cables is permitted Conn...
Page 20: ...ble to the AC output terminal of the selected MCB in the AC distribution cabinet as shown in Figure 1 12 Figure 1 12 Connection of AC input cables of rectifier cabinet in AC distribution cabinet left...
Page 21: ...s 1 Choose the length of the cable and wire diameter according to the specific wiring path and load capacity Obvious color for distinguishing load positive and negative cables is necessary positive is...
Page 22: ...polarities of battery string 1 and battery string 2 2 Connect one end of the battery cable to the positive and negative terminals of the fuse link of the battery string Make a copper lug for the other...
Page 23: ...er cables 4m Used to connect the controller board of AC distribution cabinet and DC distribution cabinet and 48V power cable to connect between rectifier cabinets 04116196 W64AASL09 cable set R5 paral...
Page 24: ...C 48V power interface is the H101 type 2PIN terminal reserved on the cable This terminal is bound to the upper part of the left rear column of the cabinet in all cabinets Connection of RS485 communica...
Page 25: ...istance to the end of the CAN communication cable of each rectifier cabinet You should remove the matching resistance between the rectifier cabinets leaving only the matching resistance at the end of...
Page 26: ...PE CAN1 H L CAN2 L H DO1 DO2 DO3 DO4 DO5 DO6 DO7 DO8 RS232 A B PE RS485 USB 48V PE VCC SDA SCL GND DI1 DI2 DI5 DI6 DI3 DI4 A amplified view B amplified view The definition of the controller user ports...
Page 27: ...ution cabinet 3 PE PE RS485 3 1 A RS485A used to connect the power distribution control of the PDU cabinet 1 5mm2 or 16AWG 2 B RS485B used to connect the power distribution control of the PDU cabinet...
Page 28: ...configured with terminal plugs peel off DI DO cables and then directly press them onto screws wire frame of the terminal plug 1 5 Installing Options 1 5 1 Installing Battery Temperature Sensor AD592B...
Page 29: ...the handle to the front panel of the rectifier so that the latch is in the locked position and pull the handle from the front panel of the rectifier to open the latch Refer to Figure 1 22 as this proc...
Page 30: ...erve the status of the indicators on the front panel If the rectifier is running normally see Table 1 12 for the status of the indicators Table 1 12 Status and indicators Indicator Normal state Indica...
Page 31: ...e to the construction Yes No 18 Scratch traces by marking pencils are left on the equipment Yes No 19 The busbar connection on the rack top for connection of parallel cabinets is up to requirements Ye...
Page 32: ...C Distribution Cabinet Distribution cabinet address temperature sensor selection and communication rate selection need to be set through the DIP switch on the monitoring board The DIP switch is shown...
Page 33: ...abinet Set to OFF 7 Reserved Bit 7 has no meaning to DC distribution cabinet Set to OFF 8 Reserved Set to OFF during test Note When testing multiple cabinets only one DC distribution cabinet dial bit...
Page 34: ...ut 50s the M822E should start and display the main screen and the first screen of the controller see M822E Controller User Manual The first screen of M822E is the language selection screen You can sel...
Page 35: ...g to the battery manufacturer s requirement Setting range 0 500mV C Default 504mV C Set the controller M822E in the rectifier cabinet the path is Manu Battery Set Temp Comp Coeff If the temperature se...
Page 36: ...ting point of rectifiers through the controller They should agree with the actual parameters For the system configured with temperature sensor the controller should be able to display the battery ambi...
Page 37: ...listed in Table 3 1 Table 3 1 Description of the indicators Indicator Color Normal State Fault State Fault Cause Power indicator Green On Off No power supply Alarm indicator Red Off On There is an ob...
Page 38: ...e and time alternately 2 At the main menu screen press the ESC key to return to the first system information screen 3 If no operation is conducted on the controller keypad for 8 minutes the LCD screen...
Page 39: ...mes This section is a centralized introduction about the contents and access methods of these LCD screens System information screen When the controller is powered on the language selection interface w...
Page 40: ...lt 1 engineer level password default 2 and administrator level password default 640275 See Table 3 3 Table 3 3 Password levels and operation authorities Password Level Operation Authority Default Pass...
Page 41: ...matically If there are multiple alarms in the current system you can query alarms through the following steps At screen in Figure 3 9 press or to select Active Alarm then press the ENT key to confirm...
Page 42: ...ll be cleared automatically 2 Press or to view other history alarms 3 At any history alarm screen press the ESC key repeatedly to return to the higher level menu and ultimately return to the first sys...
Page 43: ...Coeff Volt 1mV 500mV 25mV When the battery current is measured by shunt calculate the total load current based on the shunt coefficient Hall Coeff 1A 5000A 1500A When the battery current is measured b...
Page 44: ...sued Volt Limit 10 200V 60V When the difference between voltage of positive to ground and negative to ground is bigger than this limit insulation resistance imbalance alarm will be issued and resistan...
Page 45: ...The DC distribution cabinet can be connected to the temperature sensor The temperature sensor connected to the DC distribution cabinet can collect temperature and the DC distribution LCD will directl...
Page 46: ...oad cable connection 3 4 Rectifier Expansion Procedures for adding rectifiers 1 Remove dummy plates Some rectifier guide rails are idle and covered with dummy plates when the power system is not fully...
Page 47: ...ven no attendance To sum up the power system maintenance includes routine maintenance periodic inspection and technological reform And the maintenance must be carried out in compliance with applicable...
Page 48: ...output current of each rectifier displayed on the controller or the rectifier output current displayed on each rectifier 2 Display of voltage current The difference between the rectifier voltage busba...
Page 49: ...test method refer to the equipment operation instructions 10 Internal connection The socket shall be well connected the cables shall be well laid out and fixed there shall be no cables that have been...
Page 50: ...ng period Various automatic alarm and protection functions shall be normal 4 It shall operate under the stabilized voltage and load share mode 5 The wiring shall be kept neat various parts such as swi...
Page 51: ...indicator Figure 4 2 Diagram of the rectifier cabinet fuse tube A Rectifier cabinet top view Description of the fuse tube in DC distribution cabinet As shown in Figure 4 3 the fuse tubes 1 4 from left...
Page 52: ...alendar An equipment calendar shall be kept for each piece of equipment in the equipment room 4 4 Handling Controller Alarms The alarms are classified in four levels critical alarm major alarm observa...
Page 53: ...rectifier and then power it on after a while If the alarm persists replace the rectifier 10 Rect Protect Check if the mains voltage is above 530V or under 260V If the mains voltage is under the AC und...
Page 54: ...ich blocks the fan operation The vent duct is obstructed there are some blockages at air intake or air outlet Remove the blockage at air intake and air outlet High temperature or pyrotoxin is near to...
Page 55: ...ty Replace it If all the rectifiers show the same symptom you must turn off the monitoring and rectifiers and then restart the rectifiers 4 7 Replacing Rectifier NOTE Rectifier surface temperature may...
Page 56: ...faulty fuse If the fuse link is replaced for other reasons it must make clear whether the load circuit where the fuse link is located permits power disconnection 2 Distribution short circuit When thi...
Page 57: ...8Vdc Nominal voltage 400Vdc Output DC voltage range 280Vdc 400Vdc Output current 1200A select 1 2 PD400 1200DF 1500A select 1 2 PD400 1600DF Current sharing imbalance 5 10 100 within the scope of the...
Page 58: ...e Level 4 EN IEC 61000 4 5 Immunity to radiation Level 2 EN IEC 61000 4 3 Immunity to conduction Level 2 EN IEC61000 4 6 Lightning protection features At AC side The AC input side can withstand five t...
Page 59: ...F02 CK1 Power System User Manual 51 Parameter Category Parameter Description Mechanical Weight kg DC distribution cabinet 300 Controller 2 Rectifier 14 Note The parameters in this table are for single...
Page 60: ...ction LCD Liquid Crystal Display PE Protective Earth Cap Capacity CommMode Communication Mode CurrLimit Current Limit CycBC Cyclic Boost Charging Con Alarm Voice Control Alarm Voice Hist Alarm Histori...
Page 61: ...etSure HVT F02 CK1 Power System User Manual Connect with Vertiv on Social Media https www facebook com vertivI https www instagram com vertiv https www linkedin com company vertiv https www twitter co...
Page 62: ...e names trademarks or registered trademarks of their respective owners While every precaution has been taken to ensure accuracy and completeness here Vertiv Group Corp assumes no responsibility and di...
