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Vertiv NetSure 8200 Series System Application Manual Download Page 6

Vertiv

™

 NetSure

™

 802 and Vertiv

™

 NetSure

™

 8200 -48 VDC Power System 

System Application Guide 

 

Spec. No: 582140000 

 

SAG582140000 

Model Nos: 802

NLDB

, 802

NLEB

, 802

NL

-

B

, 

Proprietary and Confidential © 2022 Vertiv Group Corp. 

Revision BH, September 28, 2022 

8200

NLDB

, 8200

NLEB

 and 8200

NL

-

B

 

Page 6 

 

TABLE OF CONTENTS 

SYSTEM OVERVIEW

 ............................................................................................................................................................................................................. 1

 

TABLE OF CONTENTS

 ........................................................................................................................................................................................................6

 

MAIN COMPONENTS ILLUSTRATIONS

 ..........................................................................................................................................................................9

 

582140000 Primary Power/Distribution Bay

 ..........................................................................................................................................................9

 

582140000 Secondary Power/Distribution Bay

 ................................................................................................................................................... 10

 

582140000 Primary Power Only Bay

 ........................................................................................................................................................................ 11

 

582140000 Secondary Power Only Bay

 ................................................................................................................................................................. 12

 

582140000 Distribution Only Bay

 ............................................................................................................................................................................ 13

 

582140000 Distribution Only Bay

 ............................................................................................................................................................................ 14

 

582140000 Primary and Secondary Power/Distribution and Power Only Bays Monitor/Control Diagram (List 101, 102, 
103, 104, 105, 111, 112, 113, 114, 115)

 ............................................................................................................................................................................. 15

 

582140000 Distribution Only Bays Monitor and Control Diagram (List 116)

 ................................................................................................ 16

 

582140000 Distribution Only Bays Monitor and Control Diagram (List 117, 118, 122)

 ................................................................................ 16

 

582140000 Primary and Secondary Power/Distribution and Power Only Bays Monitor/Control Diagram (List 1, 2, 3, 4, 
5, 11, 12, 13, 14, 15)

........................................................................................................................................................................................................... 17

 

582140000 Distribution Only Bays Monitor and Control Diagram (List 16, 17, 18, 22)

 ............................................................................... 17

 

LIST DESCRIPTIONS

 .......................................................................................................................................................................................................... 18

 

List Numbers

 .................................................................................................................................................................................................................. 18

 

List A:  480 VAC Plant Input Voltage ................................................................................................................................................................................................. 18

 

List B:  208 VAC Plant Input Voltage .................................................................................................................................................................................................. 18

 

List 1 and 101:  Primary Power/Distribution Bay (Common Equipment) ....................................................................................................................... 18

 

List 2 and 102:  Primary Power/Distribution Bay (Common Equipment) ..................................................................................................................... 19

 

List 3 and 103:  Primary Power Only Bay, Five (5) AC Feeds (Common Equipment) .......................................................................................... 20

 

List 4 and 104:  Primary Power Only Bay, Two (2) AC Feeds (Common Equipment) .......................................................................................... 21

 

List 5 and 105:  Primary Power Only Bay, Ten (10) AC Feeds (Common Equipment) ......................................................................................... 21

 

List 11 and 111:  Secondary Power/Distribution Bay (Common Equipment) .............................................................................................................. 22

 

List 12 and 112:  Secondary Power/Distribution Bay (Common Equipment) ............................................................................................................. 23

 

List 13 and 113:  Secondary Power Only Bay, Five (5) AC Feeds (Common Equipment) ................................................................................... 24

 

List 14 and 114:  Secondary Power Only Bay, Two (2) AC Feeds (Common Equipment) .................................................................................. 25

 

List 15 and 115:  Secondary Power Only Bay, Ten (10) AC Feeds (Common Equipment) ................................................................................. 26

 

List 16 and 116:  Distribution Only Bay (Cable Only Bay) Left or Right ........................................................................................................................ 27

 

List 17 and 117:  2nd Internal Bus Distribution Only Bay – Expansion to the Right or Left .............................................................................. 27

 

List 18 and 118:  1st Internal Bus Distribution Only Bay – Expansion to the Right ................................................................................................. 28

 

List 19:  Distribution Only Bay Expansion Busbars to Bridge PDSC ............................................................................................................................... 29

 

List 22 and 122:  1st Internal Bus Distribution Only Bay – Expansion to the Left................................................................................................... 29

 

List 30 and 130:  Optional 480 VAC Input Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet') ........................................ 29

 

List 31 and 131:  Optional 480 VAC Input Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet') .......................................... 30

 

List 32 and 132:  Optional 208 VAC Input Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet') ......................................... 30

 

List 35:  Surge Suppression for 480 VAC Input PDSC ............................................................................................................................................................ 30

 

List 36:  Surge Suppression for 208 VAC Input PDSC ............................................................................................................................................................. 31

 

List 37:  Surge Suppression for 208 VAC Input ............................................................................................................................................................................ 31

 

List 38:  Surge Suppression for 480 VAC Input ........................................................................................................................................................................... 31

 

List 50:  Optional LMS Main CPU Circuit Card (Primary Power/Distribution and Primary Power Only Bays) ................................... 32

 

List 63:  Optional LMS Expansion CPU Circuit Card (Secondary Power/Distribution and Secondary Power Only 
Bays) ....................................................................................................................................................................................................................................................................... 32

 

List 70:  Additional MCA Six (6) Output Form-C Relay Circuit Card ............................................................................................................................. 32

 

List 71:  MCA I/O Circuit Card P/N 524550 .................................................................................................................................................................................... 33

 

List 73:  Security Adapter Unit Upgrade Kit (Factory Installed) ....................................................................................................................................... 33

 

List 74:  Security Adapter Unit Upgrade Kit (Field Installed) ............................................................................................................................................. 33

 

List C:  24 Position Bullet-Nose Circuit Breaker/Fuse Panel .............................................................................................................................................. 34

 

ACCESSORY DESCRIPTIONS

 ......................................................................................................................................................................................... 35

 

Rectifiers

 ........................................................................................................................................................................................................................ 35

 

P/N 486532603, Rectifier (480 VAC Input) ................................................................................................................................................................................... 35

 

P/N 486534003, Rectifier (208VAC Input) .................................................................................................................................................................................... 35

 

External Main Termination Bars

 .............................................................................................................................................................................. 35

 

Distribution Devices and Load Lug Locations - Power/Distribution Bays

 ................................................................................................... 36

 

Summary of Contents for NetSure 8200 Series

Page 1: ...ed with an NCU an SM DUE module is mounted in each secondary bay s control shelf Refer to SM DUE if furnished on page 2 An indicator is visible from the outside of the bay at the top which illuminates...

Page 2: ...y Circuit Card Each MCA relay circuit card provides six 6 sets of Form C relay contacts for customer external alarms These relays are User programmable for various power system alarms Up to sixteen 16...

Page 3: ...s monitoring external points The data collected is used for alarm processing and reporting and to provide statistics The LMS monitoring system is capable of reporting alarm conditions to a remote term...

Page 4: ...12000Le Nominal 208 volts AC three phase 60 Hz with an operating range of 176 to 264 volts Acceptable input frequency range is 47 to 63 Hz Output Voltage 48 Volts DC Output Capacity System 16 000 Ampe...

Page 5: ...t 84 Access Single Bay Plants Front Access for Installation Maintenance and Operation Multi Bay Plants Front and Rear Access for Installation and Maintenance Front for Operation Distribution Only Bay...

Page 6: ...ibution Bay Common Equipment 23 List 13 and 113 Secondary Power Only Bay Five 5 AC Feeds Common Equipment 24 List 14 and 114 Secondary Power Only Bay Two 2 AC Feeds Common Equipment 25 List 15 and 115...

Page 7: ...ensation List 1 2 3 4 5 Only 72 Optional Temperature Probes List 101 102 103 104 105 Only 73 Optional SM Temp Temperature Concentrator P N 547490 73 Optional SM IO2 P N 02440103 74 Optional SM DU P N...

Page 8: ...EIB NCU Interface Board Ratings 125 6 4 SM DUE Ratings 125 PHYSICAL SIZE INFORMATION 128 Overall Dimensions 128 Floor Hole Drilling Pattern Dimensions Power Distribution Bay and Power Only Bay without...

Page 9: ...al bolt on PDSC List 30 or 130 Optional 480 VAC Input Bolt On PDSC 22kAIC List 31 or 131 Optional 480 VAC Input Bolt On PDSC 65kAIC List 32 or 132 Optional 208 VAC Input Bolt On PDSC 65kAIC List 35 Su...

Page 10: ...PDSC P N 486532603 Rectifier 480 VAC Input P N 486534003 Rectifier 208 VAC Input see Monitor Control Diagram Distribution Bus see Distribution Devices in ACCESSORY DESCRIPTIONS Section for distributio...

Page 11: ...r Only Bay List 3 or 103 Primary Power Only Bay with Five 5 AC Feeds List 4 or 104 Primary Power Only Bay with Two 2 AC Feeds List 5 or 105 Primary Power Only Bay with Ten 10 AC Feeds List 37 Surge Su...

Page 12: ...nly Bay List 13 or 113 Secondary Power Only Bay with Five 5 AC Feeds List 14 or 114 Secondary Power Only Bay with Two 2 AC Feeds List 15 or 115 Secondary Power Only Bay with Ten 10 AC Feeds List 37 Su...

Page 13: ...bution options Distribution Bus see Distribution Devices in ACCESSORY DESCRIPTIONS Section for distribution options Distribution Bus see Distribution Devices in ACCESSORY DESCRIPTIONS Section for dist...

Page 14: ...ACCESSORY DESCRIPTIONS Section for distribution options Distribution Bus see Distribution Devices in ACCESSORY DESCRIPTIONS Section for distribution options see Monitor and Control Diagram Front door...

Page 15: ...114 115 SM DUE CAN Port CAN Port Front Secondary Bay Control Shelf Primary Bay Control Shelf Secondary Bay Control Shelf Ethernet Port NCU Front Door Display TB2 for future use TB1 RS 485 Port 1 Port...

Page 16: ...NLEB 802NL B Proprietary and Confidential 2022 Vertiv Group Corp Revision BH September 28 2022 8200NLDB 8200NLEB and 8200NL B Page 16 582140000 Distribution Only Bays Monitor and Control Diagram List...

Page 17: ...13 14 15 582140000 Distribution Only Bays Monitor and Control Diagram List 16 17 18 22 List 16 List 17 18 22 Available MCA Input Output I O Circuit Cards List 70 MCA Customer Alarm Relay Circuit Card...

Page 18: ...rovides eight 8 programmable form C relay outputs eight 8 programmable binary inputs and two 2 temperature inputs Includes the EIB NCU extended interface board provides five 5 programmable form C rela...

Page 19: ...rammable binary inputs and two 2 temperature inputs Includes the EIB NCU extended interface board provides five 5 programmable form C relay outputs two 2 temperature inputs three 3 shunt inputs and ei...

Page 20: ...s and two 2 temperature inputs Includes the EIB NCU extended interface board provides five 5 programmable form C relay outputs two 2 temperature inputs three 3 shunt inputs and eight 8 battery midpoin...

Page 21: ...ly bays maximum of 4 distribution only bays per system Requires external main battery termination bars Ordering Notes 1 Specify List A 480 VAC Input or List B 208 VAC Input 2 If List A specified bay w...

Page 22: ...r List 50 and SAG586505000 Order a Battery Charge Temperature Compensation Probe as required per Battery Charge Temperature Compensation Probe for Digital Compensation in the ACCESSORY DESCRIPTIONS se...

Page 23: ...AC Input Ten 10 Rectifier Feeds Wire Sizes Branch Circuit Protection and Lugs in the ACCESSORY DESCRIPTIONS section 9 Order internal ground busbar assembly external top mount battery input busbar asse...

Page 24: ...IONS section 9 Order AC input lugs as required per Power Distribution Bay AC Input Two 2 Rectifier Feeds Wire Sizes Branch Circuit Protection and Lugs or Power Distribution Bay AC Input One 1 Rectifie...

Page 25: ...n busbar assembly and or load return lug extension busbar assembly as required per the appropriate sections located under ACCESSORY DESCRIPTIONS 10 If secondary bays are placed on both sides of the pr...

Page 26: ...with secondary bays when bays are placed next to each other In installations where a secondary bay is placed by itself order 1 of each of the following side cover panels per exposed side P N 514482 an...

Page 27: ...esignation Includes a router or CAN interface assembly for bay communication to the controller monitor in the primary power bay Network bay interconnect cable provided P N 514643 and P N 514644 Restri...

Page 28: ...Expansion to the Right Features Provides common equipment for one 1 distribution only bay rated for up to 6000 amperes Mounted in a 7 0 H x 31 375 W x 30 D seismic rated Zone 4 box framework Provides...

Page 29: ...ximum of 4 distribution only bays per system Must be installed to the left of the power distribution bay line up as viewed facing the front Cannot be installed in between power distribution bays only...

Page 30: ...Ordering Notes 1 Order one 1 List 30 List 130 List 31 List 131 or List 32 List 132 as required for each List 2 List 102 or List 12 List 112 ordered 2 Order a List 36 if additional surge suppression i...

Page 31: ...ctivates List 37 Surge Suppression for 208 VAC Input Features Provides two 2 surge suppression assemblies for the power only bay One wired to rectifier AC input circuit breakers CB1 CB3 CB5 CB7 and CB...

Page 32: ...cuit card List 50 for the primary power distribution and primary power only bays Order the LMS Expansion CPU circuit card List 63 for secondary power distribution and secondary power only bays that ar...

Page 33: ...nate Current Limit feature requires that an MCA I O circuit card be installed List 73 Security Adapter Unit Upgrade Kit Factory Installed Features Provides a Security Adapter Unit Upgrade Kit factory...

Page 34: ...ns Each List 16 List 116 List 17 List 117 List 18 List 118 List 22 List 122 distribution only bay can be equipped with only one 1 List C panel The List C Circuit Breaker Fuse Panel requires distributi...

Page 35: ...86534003 Restrictions Each power distribution and power only bay holds up to ten 10 rectifiers Ordering Notes 1 Order as required External Main Termination Bars Power only bays List 3 List 103 List 4...

Page 36: ...at mounts to the appropriate load side busbars at the top of the bay except bullet nose type devices which use the existing busbars provided at the top of the bay and do not require a lug adapter plat...

Page 37: ...Distribution Bus 2 Position 37 to Distribution Bus 2 Position 48 Notes 1 Maximum size of wire to be connected to a single lug position is 750 kcmil 2 Maximum lug width is 1 937 inches 3 Kit includes L...

Page 38: ...positions as detailed in the following sections Note also that each distribution bus is divided into half and each half MUST be populated with distribution devices as shown in the following illustrati...

Page 39: ...Distribution Bus 2 Position 18 to Distribution Bus 2 Position 13 to Distribution Bus 4 Position 48 to Distribution Bus 4 Position 43 to Distribution Bus 4 Position 42 to Distribution Bus 4 Position 3...

Page 40: ...aximum of 4 750 kcmil lugs 3 Lugs are not part of the kit shown for illustration only 4 Bay busbars are not part of the kit shown for illustration only 5 Two 2 kits shown for illustration of the kit i...

Page 41: ...80 of device rating Refer to Table 1 for required distribution bus mounting positions Each distribution bus is divided into half Each half MUST be populated with distribution devices as shown in the...

Page 42: ...uired 125 1 2 1 513768 513769 520891 not required 150 1 2 1 513770 513771 520891 not required 175 1 2 1 513772 513773 520891 not required 200 1 2 1 513774 513775 520891 not required 225 1 2 1 513776 5...

Page 43: ...8200 48 VDC Power System System Application Guide Spec No 582140000 SAG582140000 Model Nos 802NLDB 802NLEB 802NL B Proprietary and Confidential 2022 Vertiv Group Corp Revision BH September 28 2022 82...

Page 44: ...8200 48 VDC Power System System Application Guide Spec No 582140000 SAG582140000 Model Nos 802NLDB 802NLEB 802NL B Proprietary and Confidential 2022 Vertiv Group Corp Revision BH September 28 2022 82...

Page 45: ...ection for lug and wire size restrictions Load return leads are terminated outside the distribution only bay to customer provided return busbars Ordering Notes 1 Order fuses the appropriate fuseholder...

Page 46: ...is 750 kcmil 2 Maximum lug width is 1 937 inches 3 Kit includes Load Lug Adapter Plate plus 1 4 and 3 8 mtg hardware 4 Lug adapter accepts a maximum of 2 750 kcmil or 4 350 kcmil lugs 5 Lug adapter ac...

Page 47: ...includes Load Lug Adapter Plate plus 1 4 and 3 8 mtg hardware 4 Lug adapter accepts a maximum of 2 750 kcmil or 4 350 kcmil lugs 5 Lug adapter accepts a maximum of 4 750 kcmil lugs 6 Lugs are not part...

Page 48: ...requirements refer to Power Distribution and Power Only Bays External Busbars in this section Restrictions Load should not exceed 80 of device rating Each bullet nose type circuit breaker fuseholder m...

Page 49: ...101610 125 2 516991 516838 150 see Caution below 2 516993 516839 175 see Caution below 2 144883 144884 200 see Caution below 2 121831 121832 225 see Caution below 3 144885 144886 Order a Bullet Nose T...

Page 50: ...142872 142901 100 1 142873 142902 125 2 142874 142903 150 see Caution below 2 142875 142904 200 see Caution below 2 142876 142905 Order a Bullet Nose Type Circuit Breaker Fuseholder Mounting Assembly...

Page 51: ...rs in this section Restrictions Load should not exceed 80 of device rating Each bullet nose type circuit breaker fuseholder mounting assembly requires six 6 distribution bus mounting positions Each di...

Page 52: ...248233900 TPS 50 TLS050 60 248234200 TPS 60 TLS060 70 248234500 TPS 70 TLS070 80 118413 TLS080 90 118414 TLS090 100 118415 TLS100 For each fuse ordered also order a Bullet Nose Type Fuseholder P N 117...

Page 53: ...osen 2 screws lift retainer removed here to show detail Bullet Nose Type Fuseholder P N117201 GMT 18 100A Alarm Fuse GMT X Safety FuseCover TLS TPS Fuse Bullet Nose Type Circuit Breakers Bullet Nose D...

Page 54: ...tallation of a 3 to 100 ampere Bussmann TPS type or Littelfuse TLS type fuse as listed in Table 5 This fuseholder plugs into a single mounting position This fuseholder provides a GMT A alarm type fuse...

Page 55: ...oad busbars These busbars provide 1 4 20 threaded holes on 5 8 centers for installation of customer provided two hole lugs Customer must provide lug mounting bolts and additional hardware Bolt length...

Page 56: ...e size capacity 24 to 14 AWG Requires five 5 bullet device mounting positions When used for power distribution load should not exceed 80 of device rating except 10 and 15 Amp fuses for which load shou...

Page 57: ...r Table 7 Assembly Desig Function Size Amperes Type Part No Power Distribution Bays F1 LMS CPU Circuit Card Input Power 3 SAN O AX 1 248609200 F2 Distribution Bus Monitoring Circuit Cards Input Power...

Page 58: ...ering Notes 1 Order replacement fuses as required per Table 8 Assembly Desig Function Size Amperes Type Part No Power Distribution Bays F1 Distribution Bus Monitoring Circuit Cards Input Power Bus 1 a...

Page 59: ...the optional bullet nose type 10 position GMT fuse module P N 509128 is an input fuse If this fuse opens an alarm type fuse also opens to activate the fuse alarm circuit The alarm type fuse is located...

Page 60: ...two top distribution load busbars Provides for installation of customer provided two hole lugs with 1 4 clearance holes on 5 8 centers Provides for installation of customer provided two hole lugs with...

Page 61: ...ars Provides for installation of customer provided two hole lugs with 1 4 clearance holes on 5 8 centers Provides for installation of customer provided two hole lugs with 3 8 clearance holes on 1 cent...

Page 62: ...ilable when optional P N 554874 external top mount vertical battery input busbar assembly is installed Bay will accept one or the other not both Ordering Notes 1 Order an external top mount horizontal...

Page 63: ...Notes 1 Order an external top mount ground load return busbar assembly per bay as required P N 514688 6000A for use with List 1 List 101 and List 11 List 111 no PDSC AC Input Power Distribution Servic...

Page 64: ...ounting bolts and hardware Ordering Notes 1 Order a load return lug extension busbar assembly per bay as required P N 514543 External Top Mount Ground Load Return Busbar Assemblies for use with Extern...

Page 65: ...nal Top Mount Ground Load Return Busbar Assembly P N 514689 Load Return Lug Expansion Busbar P N 514543 GROUND LOAD RETURN see Detail B for hole size and spacing dimensions see Detail C for illustrati...

Page 66: ...8200NL B Page 66 Detail A Positive and Negative Battery Busbars Hole Size and Spacing Dimensions for installation of customer provided two hole lugs with 3 8 clearance holes on 1 centers Detail B Loa...

Page 67: ...nfidential 2022 Vertiv Group Corp Revision BH September 28 2022 8200NLDB 8200NLEB and 8200NL B Page 67 Detail C cont d on next page Busbar Assemblies Mounted On Top of Power Distribution Bay Front Top...

Page 68: ...802NL B Proprietary and Confidential 2022 Vertiv Group Corp Revision BH September 28 2022 8200NLDB 8200NLEB and 8200NL B Page 68 Top View Expansion Bay Ground Bar Mounting P N 514688 614689 Top View E...

Page 69: ...ow and behind the Negative Battery Supply 48V busbar Restrictions Rated for 2000 amperes All lugs for customer connections must be ordered separately Customer needs to supply lug mounting bolts and ha...

Page 70: ...t Busbar Assembly P N 554874 11 Spaces at 2 00 centers 22 000 0 406 Dia 24 1 000 10 Spaces at 2 00 centers 20 000 1 000 1 000 1 000 0 437 Dia 22 Detail A Positive Battery Busbar Hole Size and Spacing...

Page 71: ...ertiv Group Corp Revision BH September 28 2022 8200NLDB 8200NLEB and 8200NL B Page 71 External Top Mount Vertical Battery Input Busbar Assembly P N 554874 19 75 14 87 9 12 5 45 0 25 Front Top of Bay M...

Page 72: ...vely Battery life can be extended when an optimum charge voltage to the battery with respect to temperature is maintained Refer to the Specifications section of this document for further information T...

Page 73: ...obes can also be used with the optional SM Temp Temperature Concentrator Restrictions A temperature probe programmed to monitor battery temperature should be mounted on the negative post of a battery...

Page 74: ...tage 0 VDC to 60 VDC per input block One 1 Load Fuse Alarm Bus base of 0 VDC 10 VDC alarm 10 VDC normal per input block One 1 Programmable Analog Input can be set to accept one 1 of the following inpu...

Page 75: ...cations where an SM DU is mounted external to a power system equipped with an NCU controller Used to connect load shunts and fuse alarm signals to the NCU controller Provides twenty five 25 load shunt...

Page 76: ...17 18 22 Only Features Controller bay to bay interconnect cable Connects between bay expansion ports located on the bay s controller Primary Bay and Router CAN Interface Secondary Bays circuit cards...

Page 77: ...14 15 only Field installed Ordering Notes 1 Order P N 565408 to upgrade an existing List 11 12 13 14 15 secondary bay with the NCU controller Distribution Only Bay NCU Retrofit Kit P N 566156 Features...

Page 78: ...B and 8200NL B Page 78 Ordering Notes 1 Order P N 566157 to upgrade an existing Older Style List 16 distribution only bay with the NCU controller 2 Order P N 566157 to upgrade an existing List 17 18 2...

Page 79: ...B 802NL B Proprietary and Confidential 2022 Vertiv Group Corp Revision BH September 28 2022 8200NLDB 8200NLEB and 8200NL B Page 79 Figure 2 Older Style 582140000 List 16 Distribution Only Bay Rear Vie...

Page 80: ...09509 4 Distribution Monitoring Circuit Card P N 524982 5 MCA Customer Alarm Relay Circuit Card Order via List 70 6 MCA I O Circuit Card Order per List 71 7 LMS Primary CPU Circuit Card Primary Bay Or...

Page 81: ...ovided two hole lugs For lug mounting hole size and spacing dimensions refer to the illustration provided in this section Restrictions All lugs for customer connections must be ordered separately Cust...

Page 82: ...e holes on 5 8 centers are provided for installation of customer provided two hole lugs as shown in the following illustration Restrictions All lugs for customer connections must be ordered separately...

Page 83: ...ounting hole size and spacing dimensions refer to the illustrations in these sections Restrictions All lugs for customer connections must be ordered separately Ordering Notes 1 The type of distributio...

Page 84: ...ate P N 514676 Kit P N 534703 kit includes mtg hardware and select Wire Sizes and Lugs per Table 11 Recommended Crimp Lug 5 Lug 245342300 245342300 245342300 245390200 245346700 245346800 245346900 1...

Page 85: ...47400 2453 47500 2453 47600 2453 47700 1 Wire sizes based on recommendations of the American National Standards Institute ANSI approved National Fire Protection Association s NFPA National Electrical...

Page 86: ...er cable 245347300 per cable 245347400 per cable 245347500 per cable 245347600 per cable 245347700 per cable 245347800 per cable 1 Wire sizes based on recommendations of the American National Standard...

Page 87: ...no specific information is provided for cable size Refer to Table 12 for recommended cable sizes and lugs at rated maximum bay load 2400 amperes When making connections observe correct polarity 2 Lugs...

Page 88: ...Group Corp Revision BH September 28 2022 8200NLDB 8200NLEB and 8200NL B Page 88 POSITIVE BATTERY GROUND RETURN NEGATIVE BATTERY SUPPLY 48V Positive Busbar Link to from Next Previous Bay Negative Busba...

Page 89: ...re no specific information is provided for cable size Refer to Table 13 for recommended cable sizes and lugs at rated maximum bay output 2200 amperes When making connections observe correct polarity 2...

Page 90: ...582140000 SAG582140000 Model Nos 802NLDB 802NLEB 802NL B Proprietary and Confidential 2022 Vertiv Group Corp Revision BH September 28 2022 8200NLDB 8200NLEB and 8200NL B Page 90 POSITIVE BATTERY GROUN...

Page 91: ...no specific information is provided for cable size Refer to Table 14 for recommended cable sizes and lugs at rated maximum bay load 6000 amperes When making connections observe correct polarity 2 Lug...

Page 92: ...o 582140000 SAG582140000 Model Nos 802NLDB 802NLEB 802NL B Proprietary and Confidential 2022 Vertiv Group Corp Revision BH September 28 2022 8200NLDB 8200NLEB and 8200NL B Page 92 3 8 Clearance Hole 2...

Page 93: ...1 Nominal Input Voltage VAC Recm Branch Circuit Protection Amperes 2 Recm 90 C Wire Size AWG 1 4 Recommended Crimp Lug 3 30 C and 40 C 480 20 12 245342300 208 50 6 245346700 1 Wire sizes based on reco...

Page 94: ...B Page 94 PCU 1 PCU 2 PCU 3 PCU 4 PCU 5 PCU 6 PCU 7 PCU 9 PCU 10 Front View PCU 1 A B C PCU 2 A B C PCU 3 A B C PCU 7 A B C PCU 8 A B C PCU 9 A B C PCU 10 A B C PCU 6 A B C PCU 5 A B C PCU 4 A B C 480...

Page 95: ...s branch circuit protection and lugs AC Feeds 1 and 2 Ambient Operating Temperature 1 Nominal Input Voltage VAC Recm Branch Circuit Protection Amperes 2 Recm 90 C Wire Size AWG and kcmil 1 4 Recommend...

Page 96: ...Note Remove factory installed shorting plates See next page for illustration with shorting plates installed Feed 1 A Feed 1 B Feed 1 C Feed 2 A Feed 2 B Feed 2 C Rear View Optional Bolt On PCU AC Inp...

Page 97: ...zes branch circuit protection and lugs AC Feed 1 Ambient Operating Temperature 1 Nominal Input Voltage VAC Recm Branch Circuit Protection Amperes 2 Recm 90 C Wire Size AWG and kcmil 1 4 Recommended Cr...

Page 98: ...onfidential 2022 Vertiv Group Corp Revision BH September 28 2022 8200NLDB 8200NLEB and 8200NL B Page 98 A B C Rear View Optional Bolt On PCU AC Input Service Cabinet 1 000 3 686 3 686 3 8 16 x 1 25 St...

Page 99: ...0 208 90 7 2 245348200 1 Wire sizes based on recommendations of the American National Standards Institute ANSI approved National Fire Protection Association s NFPA National Electrical Code NEC Table 3...

Page 100: ...ifier 6 Rectifier 7 Rectifier 8 Rectifier 9 Rectifier 10 Front View Feed 1 A B C A B C Feed 2 480VAC List A or 208VAC List B 3 Phase 60Hz Five AC Feeds Feed 1 Powers Rectifiers 1 and 2 Feed 2 Powers R...

Page 101: ...C 480 100 5 2 245348200 240 200 3 0 245347300 208 225 4 0 245347400 1 Wire sizes based on recommendations of the American National Standards Institute ANSI approved National Fire Protection Associati...

Page 102: ...102 Feed 1 C B A A B C Feed 2 480VAC List A or 208VAC List B 3 Phase 60Hz Two AC Feeds Feed 1 Powers Rectifiers 1 3 5 7 9 Feed 2 Powers Rectifiers 2 4 6 8 10 Rectifier 1 Rectifier 2 Rectifier 3 Rectif...

Page 103: ...ed Crimp Lug 3 40 C 480 20 5 12 245342300 240 40 8 245391600 208 45 6 6 245346700 1 Wire sizes based on recommendations of the American National Standards Institute ANSI approved National Fire Protect...

Page 104: ...104 Rectifier 1 Rectifier 2 Rectifier 3 Rectifier 4 Rectifier 5 Rectifier 6 Rectifier 7 Rectifier 8 Rectifier 9 Rectifier 10 Front View Front Door Removed in Illustration for Clarity Only 480VAC List...

Page 105: ...ections are made to TB1 on the MCA circuit card and TB1 on the MCA customer alarm relay circuit cards Terminals Recm Wire Size Capacity Type 28 to 16 AWG Screw Clamp 22 AWG for Loop Lengths Up to 200...

Page 106: ...nd 18 20 AWG for loop lengths over 200 ft External Alarm Reference Monitoring and Control Connections Primary Bay Overview Illustration Control Shelf Primary Power Distribution Bay Primary Power Only...

Page 107: ...2 Temp Probe 1 IB2 Temp Probe 2 J12 RELAY SW1 7 J2 J11 5 3 1 Relay Output Terminal Blocks Digital Input Terminal Blocks J9 J8 J7 J6 J5 J4 J3 8 6 4 2 8 7 6 5 4 3 2 1 NO C NC NO C NC NO C NC NO C NC NO...

Page 108: ...EMP PROBE 2 EIB TEMP PROBE 1 Schematic Diagram of EIB EIB Assembly Switch settings must be in this position to interface with the controller J4 SW1 J2 J3 Connector to Controller EIB Temp Probe 2 EIB T...

Page 109: ...2022 Vertiv Group Corp Revision BH September 28 2022 8200NLDB 8200NLEB and 8200NL B Page 109 External Alarm Reference Monitoring and Control Connections Secondary Bay Overview Illustration Control Sh...

Page 110: ...1 8 SW1 2 1 2 3 1 2 3 4 1 J47 J48 J43 CAN_L CAN_H RS 485 B GND RS 485 A SMDUE J12 PS PS 2 3 J2 J44 J45 J46 1 4 5 To Customer Connection 2 3 J6 1 1 2 5 VDC GND 4 5 2 3 1 4 5 2 3 1 4 5 2 3 1 4 5 2 3 1 4...

Page 111: ...C 40 F to 149 F 1 2 3 Humidity This system is capable of operating in an ambient relative humidity range of 0 to 95 noncondensing 1 2 4 Altitude The maximum operating ambient temperature should be der...

Page 112: ...from the floor using a sound level meter conforming to ANSI S1 4 No of Rectifiers Audible Noise 1 65 dBA 10 75 dBA 1 2 9 EMI RFI Suppression Rectifiers operating in a Power Distribution Bay conform t...

Page 113: ...Card Failure Yellow flashing Identified by the controller 1 4 3 See also specifications for rectifier MCA LMS and NCU 2 DC DISTRIBUTION 2 1 Ratings 2 1 1 Power Distribution Bay A Power Distribution Ba...

Page 114: ...ctifiers installed and up to a total of 16 000 amperes per system when equipped with 80 rectifiers 3 1 3 Regulation A Static The controller controls the steady state output voltage to within 0 05 of a...

Page 115: ...put Current C Maximum input current at 100 of full load with output adjusted to 58 volts DC as measured at the output bus Nominal Input Voltage Input Voltage Number of Rectifiers Installed Input Curre...

Page 116: ...ull load with output adjusted to 58 volts DC as measured at the output bus Nominal Input Voltage Input Voltage Number of Rectifiers Installed Input Current Amperes 208 208 1 34 25 2 68 50 3 103 75 4 1...

Page 117: ...ustable value the system automatically restarts 1 480VAC Input Designed to inhibit at approximately 550 volts AC and to restart at approximately 535 volts AC 2 208VAC Input Designed to inhibit at appr...

Page 118: ...ge condition within the 5 minute time period the restart circuit is reset If two or more rectifiers are installed in the power distribution bay or if the power distribution bay is paralleled with othe...

Page 119: ...uced output current maximum output current is reduced to 50 of rated output current If two or more fans fail the rectifier s power conversion circuitry inhibits 3 4 13Local Controls Refer to the Opera...

Page 120: ...t 15 minutes unless otherwise specified M Rectifier Sequencing The time delay between turning individual rectifiers on is adjustable from 1 to 20 seconds or feature disabled The rectifier Sequencing f...

Page 121: ...output current is limited to a percentage of rectifier output capacity as configured by the user A binary input on an installed MCA I O circuit card is used to monitor the external signal that trigge...

Page 122: ...ing scheme Rectifiers are identified from 1 to 10 as they are powered up and recognized by the MCA Primary Bay First Recognized Rectifier w 36 rectifiers installed 1 01 36 Second Bay Third Recognized...

Page 123: ...it Breaker Mounted in Position One Bus 1 Set for A Designation Breaker 1 01A Second Bay Fuse Mounted in Position Sixteen Bus 1 Designation Not Set Fuse 2 16 Fifth Bay Plug In Mounted in Position Twent...

Page 124: ...ring of external shunts and binary signals Plugs into seven slot card cage provided in each bay for optional MCA and LMS I O cards Provides 1 analog input 1 analog output for remote plant output curre...

Page 125: ...configured for Auxiliary mode operation 5 OPTIONAL LMS MONITORING SYSTEM Refer to SAG586505000 6 NCU CONTROLLER IF FURNISHED 6 1 Specifications 6 1 1 For NCU controller specifications refer to the NC...

Page 126: ...nsducer 0 VDC to 10 VDC General Purpose Transducer 1 uA K Temperature Sensor Output Signals 5 VDC Output for External Hall Devices Communication One 1 RS 485 Port factory use only RS 485 isolated asyn...

Page 127: ...Recognized Rectifier Rectifier 10 Distribution Bus Power Distribution Bays and Distribution Only Bays Bay Top or Bottom Distribution Primary Bay is 1 other bays are numbered consecutively following t...

Page 128: ...Dimensions Power Distribution Bay and Power Only Bay without AC Input Service Cabinet Floor Hole Drilling Pattern Dimensions Power Distribution Bay and Power Only Bay with AC Input Service Cabinet 3...

Page 129: ...B 802NL B Proprietary and Confidential 2022 Vertiv Group Corp Revision BH September 28 2022 8200NLDB 8200NLEB and 8200NL B Page 129 Floor Hole Drilling Pattern Dimensions Distribution Only Bay Front 3...

Page 130: ...8200NLEB and 8200NL B Page 130 Primary and Secondary Power Distribution Bays List 1 11 101 111 Choose either the supplied access plate with ten 3 4 conduit openings or ten 1 conduit openings AC Input...

Page 131: ...ential 2022 Vertiv Group Corp Revision BH September 28 2022 8200NLDB 8200NLEB and 8200NL B Page 131 Primary and Secondary Power Distribution Bays List 2 12 102 112 Notes All dimensions are in inches u...

Page 132: ...28 2022 8200NLDB 8200NLEB and 8200NL B Page 132 AC Input Power Distribution Service Cabinet AC Input Wiring Access Opening s Choose either the supplied access plate with on 4 x 4 square opening or two...

Page 133: ...l 2022 Vertiv Group Corp Revision BH September 28 2022 8200NLDB 8200NLEB and 8200NL B Page 133 Primary and Secondary Power Only Bays List 3 4 5 13 14 15 103 104 105 113 114 115 Notes All dimensions ar...

Page 134: ...ietary and Confidential 2022 Vertiv Group Corp Revision BH September 28 2022 8200NLDB 8200NLEB and 8200NL B Page 134 Distribution Only Bays List 16 17 18 22 116 117 118 122 30 00 Top View 31 375 84 00...

Page 135: ...Optional Temperature Probes List 1 2 3 4 5 Only Overall Dimensions Optional Battery Charge Digital Temperature Compensation Probes P N 107021 25 feet and P N 106824 100 feet Temp Probe Kits P N 552992...

Page 136: ...et 520538 LMS Expansion Assembly Schematic Diagram SD507606 Models 8200NLDB 8200NLEB and 8200NL B System Application Guide SAG582140000 System Installation Instructions IM582140000 System User Instruc...

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