Fig. A-10
Ash Door Seal Test
STEP 35:
Install the ash pan bracket on the ash door. Secure with 2 each, hex head
cap screws (¼-20x ½”) and 4 each, (2 per cap screw) standard flat washers
(¼”). Tighten the cap screws finger tight. Close and open the ash door. If
the bracket contacts the ash drop, adjust the bracket by tapping it left or
right as required so that no metal to metal contact occurs when opening
and closing the ash door. Tighten the cap screws. Insert the ash pan into
the bracket and close and open the ash door. If the ash pan contacts the
bottom of the ash drop or the underside of the stove bottom, gently bend
the ash pan bracket up or down as required.
STEP 36:
Install the flat grate. Narrow dimension toward the rear of the stove, flat
side up.
STEP 37:
install the andirons. Secure with 2 each, hex head cap screws (¼-20x½”)
stainless steel and 2 each, stainless steel flat washers (¼”).
STEP 38:
Assemble the doors. At this point in time, the doors should have been
completely disassembled, stripped of old gasketing, cleaned, re-painted
and completely re-gasketed. Place the doors face down on a clean, flat
surface with a clean rag protecting the painted door faces. Insert the outer
glass panes. Insert the Encore Gasket with wire insert (pre-formed)
spreading the gasket against the cast frame all the way around. Insert the
inner glass panes. Secure the glass with glass retainer clips (4 per door)
and 4 each, Phillips pan head machine screws (10-24x ¼”). The short
glass retainer clip goes on the lower centre of each door. The upper centre
glass retainer on the right door is secured by the right door manifold.
Install the right and left door manifolds. Screw the Phillips pan head
machine screw (10-20 ¾”) all the way into the narrow end of each
manifold until it seats.