STEP 18:
Assemble the combustion package assembly. If the refractory package
and/or the catalyst access panel (refractory) are being replaced, it may be
necessary to cut and fit the access panel. Use the serrated edge kitchen
knife and achieve a good tight all around fit. Place the heat exchanger into
the front opening of the refractory assembly--tape in place with masking
tape. Insert the canned catalyst block into its opening in the rear of the
refractory package (honeycombs vertical). Insure that the catalyst block
slides over the lip of the heat exchanger and seats properly in its recess.
Place the catalyst access panel (refractory) against the catalyst block and
push in gently so that the access panel is flush with the edges of the
refractory assembly--tape in place with masking tape. Place the stainless
steel refractory cover on top of the combustion package assembly so that
the cover edges are even with the front and back edges of the refractory
assembly. Tape the cover in place with masking tape.
STEP 19:
Place the combustion package assembly into the stove back between the
vertical ribs on the inside of the stove back. Make sure that the kaowool
in the bottom of the stove back provides a good seal between the bottom
of the stove back and the combustion package assembly, effectively
isolating the secondary air passage from the right and left exhaust
passages.
STEP 20:
Assemble the thermostat and cable. Open the jump ring and hook the loop
on the end of the thermostat cable and the loop on the end of the
thermostat actuator rod onto the jump ring. Squeeze the jump ring
completely closed with pliers. Holding the thermostat
assembly so that the limiter bar is on top of the rod, swing the
cable actuator rod over the top of the thermostat shaft as
shown in Figure A-5. Place the friction spring on the
thermostat shaft and slide the spring up to the shaft stops.
Holding the thermostat assembly in the left hand and insuring
that the limiter bar is on top of the shaft and parallel with the
stove top, insert the end of the shaft, cable and actuator rod
through the hole in the centre of the thermostat pocket of the
right air/wear plate. Loosen the set screw on the primary air
valve and gently pull the slack out of the cable while
maintaining your grip on the thermostat shaft protruding out
of the right stove end.
Fig. A-5
Assembled Thermostat