VDO CONTISYS OBD - Instruction Manual Download Page 1

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Instruction Manual

ContiSys OBD

02/2010 (3.0) - EN

Summary of Contents for CONTISYS OBD -

Page 1: ...Instruction Manual ContiSys OBD 02 2010 3 0 EN ...

Page 2: ......

Page 3: ...cation 15 Menu options 17 FastCheck Introduction 20 Safety instructions 21 FastCheck ABS 23 FastCheck Airbag 26 FastCheck Climate 31 FastCheck EPB 34 FastCheck SAS 49 FastCheck Service 53 Service reset adaption channels and values 69 FastCheck TPMS 72 Diagnostic connector locations 79 User Menu Overview 89 Security 91 CAN Converter Firmware update 92 iMUX Harness Firmware update 93 General informa...

Page 4: ...r Compatibility EOBD Application 106 FastCheck Applications 106 Appendix D Manual service reset Service Reminder Indicator SRI 107 Alfa Romeo 107 Audi 108 BMW 109 Citroen 110 Fiat 117 Ford 118 GM Vauxhall Opel 119 Lancia 120 Land Rover 121 Mercedes 122 Peugeot 123 Renault 129 Smart 133 Volkswagen 134 Volvo 135 ...

Page 5: ...ontiSys OBD service tool is dependent on the tool purchased There are currently eight applications available EOBD The EOBD European On Board Diagnostic Scan application allows you to access the vehicles emission related data through the OBD functionality This includes MI Malfunction Indicator status read and clear faults live data O2 sensor tests freeze frame data and more FastCheck ABS FastCheck ...

Page 6: ...rted Connect the Multiplexer cable A2C59512985 or the EOBD cable A2C59512072 to the service tool and the vehicle s diagnostic connector Once connected the current software version number is displayed Registration To ensure that your ContiSys OBD Service Tool is up to date you must register on the website www contisys service com Select registration and follow the on screen instruction If your lang...

Page 7: ...vider The cost can vary between 0 0 Euro Cent pence Euro per minute to 0 40 Pence Euro cent per minute from landlines depending on where you are calling from Calls from Mobiles may be significantly higher For full details of cost refer to your service provider There is no cost to access the Contisys e mail support system ...

Page 8: ... Kit ContiSys OBD kit 1 Service tool 2 EOBD cable 3 Carry case 4 CD ROM containing the Operating Instructions 5 EOBD pin switchable cable 6 EU power supply 7 USB software update cable CON0016 1 2 3 4 5 6 7 1 12 4 3 2 10 11 A L D C B I J K Esc ...

Page 9: ...iSys OBD Professional Kit ContiSys OBD Professional kit 1 Service tool 2 Multiplexer cable 3 Carry case 4 CD ROM containing the Operating Instructions 5 EU power supply 6 USB software update cable 1 3 2 6 5 4 Esc CON0098 ...

Page 10: ...rs Keypad The service tool is operated via the 6 button keypad The table below details the keypad buttons and their functionality Key Function Select a menu option Continue or Yes Exit a menu or No Scroll up within a menu or text Scroll down within a menu or text Scroll left and right Provide context sensitive help where available Esc CON0018 ...

Page 11: ...to the specific system is via either the vehicle s EOBD J1962 diagnostic socket or by a system specific connector Refer to the Vehicle Application List to determine the correct cable When connecting the cable to the service tool always secure the cable with the fixing screws to prevent accidental disconnection of the service tool during use CON0014 E s c ...

Page 12: ...e handbrake parking brake is on Check that neutral or park is selected Keep test equipment and harnesses away from HT leads Be aware of moving engine parts Do not run engine in a confined space without adequate ventilation Communication problems If communications cannot be established with the vehicle follow the procedure below 1 Check the correct system was selected from the menu 2 Check the corr...

Page 13: ...ons on the vehicle The On Board Diagnostic systems are integrated into the vehicle control modules With so many different vehicle and component manufacturers a common interface was required to communicate with these control modules In 1988 the SAE Society of Automotive Engineers created a standard that defined a standard diagnostic socket J1962 and a set of diagnostic test signals With the diagnos...

Page 14: ...ariable pulse width modulated used by General Motors in USA designed vehicles CAN controller area network currently being legislated for and likely to be a principle diagnostic communication system in the future A European protocol It is normally possible to tell which is used on a specific vehicle by examining the diagnostic socket as below however the service tool s software will automatically d...

Page 15: ...enough across most manufacturer s applications that a common number and fault message could be assigned All unspecified numbers in each grouping have been reserved for future growth Although service procedures may differ widely amongst manufacturers the fault being indicated is common enough to be assigned a particular fault code Codes in this area are not to be used by manufacturers until they ha...

Page 16: ...racter identifies the specific Powertrain system concerned The last two characters identify the specific fault as seen by the on board systems P Powertrain B Body C Chassis U Network 0 Standard SAE code 1 Manufacturer s own code 1 Fuel and air metering 2 Fuel and air metering specifically injector circuit 3 Ignition system and misfire detection 4 Auxiliary emission controls 5 Vehicle speed control...

Page 17: ...Power for the service tool is provided by the diagnostic socket When connected to the diagnostic socket the service tool will perform an internal self test and then the screen will display the date of the current software version before displaying the main menu 4 Use the and keys to select the EOBD menu function Press to confirm the selection 5 Turn the ignition on when prompted then press the key...

Page 18: ...The service tool will always check the status of the System Readiness tests before displaying the EOBD Operations menu 8 The screen will then give you the option of viewing the status of the tests performed on the emission related systems and their components Press the key to display the results Press the key to bypass the results and go to the EOBD Operations menu 9 Use the and keys to select the...

Page 19: ... selected by using the and keys Press to select the DTC and display the description of the code Dependent upon the DTC and the vehicle manufacturer it may be necessary to select the manufacturer and possibly also the model of the vehicle to enable the correct description to be displayed This setting will be retained while the service tool is being used for EOBD operations but can be redefined or c...

Page 20: ...t monitored continuously during normal running conditions e g catalysts and evaporative systems These tests are manufacturer specific so while the results of the test will be shown the meaning of the results cannot Continuous Tests Pending Codes When the continuous monitor detects a failure condition in an emission related powertrain component or system only once in a drive cycle it stores a Conti...

Page 21: ...t the user display the results in two ways The option Show As A List will give the user the options of DTCs Last Cleared and Current Drive Cycle The selection DTCs Last Cleared is normally found on all EOBD vehicles and shows the status since the last clearing of DTCs but it may not be valid for the current drive cycle The option Current Drive Cycle will display the status of the tests for the cur...

Page 22: ...em FastCheck Climate FastCheck Climate allows you to read and clear any fault codes stored by the selected system FastCheck EPB FastCheck EPB Electronic Parking Brake allows you to read and clear any fault codes stored by the selected system and in addition can be used during brake operation checks or brake pad replacement FastCheck SAS FastCheck SAS Steering Angle Sensor allows you to read and cl...

Page 23: ...r confined spaces always recover all refrigerant from a damaged system before commencing work WARNING Airbag safety All work on vehicle restraint systems should be carried out by trained personnel NEVER install accessories in the vicinity of driver passenger or side airbags Observe component manufacturers instructions for safety handling and installation of components Airbags are classed as explos...

Page 24: ...ing out any maintenance diagnostic work on the brake system This can be done from the service tool menu Only carry out maintenance work when the vehicle is stationary and on level ground Ensure that the EPB control system is reactivated after the maintenance work has been completed Note Continental Trading GmbH accept no responsibility for any accident or injury arising from the maintenance of the...

Page 25: ...tion Mercedes vehicles with Sensotronic Brake Control Ensure that you are fully familiar with the braking system and its operation before commencing any work The Sensotronic Brake Control system must be deactivated before carrying out any maintenance diagnostic work on the brake system This can be done from the service tool menu Only commence work after the system has been deactivated Upon deactiv...

Page 26: ...ternal self test and then the screen will display the version of the current software before displaying the main menu Use the and keys to select the FastCheck ABS application and press to confirm the selection To return to the previous menu press the key Turn the vehicle s ignition ON Use the and keys to select the vehicle manufacturer and press to confirm the selection Dependent upon the vehicle ...

Page 27: ...to view the rest of the description To view the next DTC if more than 1 was found scroll to the end of the text and press the key To return to the menu scroll to the end of the text and press the key Clear DTCs Diagnostic trouble codes can be cleared using the Clear DTCs option When using the option you will be prompted to turn the ignition off Wait until prompted before switching the ignition bac...

Page 28: ... on the switch box may cause irreparable damage to the vehicle s electrical system Note The Multiplexer cable A2C59512985 or the CAN converter A2C59512664 harness must be used for any diagnostics on the following vehicles Alfa Romeo MiTo BMW 1 series E81 E87 BMW 3 series E90 E91 E92 E93 BMW 5 series E60 E61 BMW 6 series E63 E64 BMW 7 series E65 GM Opel Vauxhall Corsa D GM Opel Vauxhall Signum GM O...

Page 29: ...run you may be asked to choose the particular system fitted to the vehicle Select the correct system using the and keys and press to confirm Select the required menu option using the and keys and press to confirm The service tool will attempt to establish communication with the vehicle system If communication is unsuccessful refer to Communication problems page 10 Read DTCs If any DTC codes are pr...

Page 30: ...ith multiple airbag systems one for each airbag fitted to the vehicle Applicable Vehicles BMW 3 series E90 E91 E92 E93 BMW 5 series E60 E61 BMW 6 series E63 E64 BMW 7 series E65 BMW Z4 E85 If on selecting the Read DTCs or Clear DTCs and a multiple airbag system is detected then a menu containing a list of airbag systems fitted to the vehicle will be displayed Use the and keys to select the require...

Page 31: ...under test Then follow the on screen instructions The following functions are available for the airbag system 1 Read DTCs Displays all diagnostic trouble codes associated with the airbag system 2 Clear DTCs Clears all faults codes from the airbag system 3 Renault Arm Disarm for Driver Passenger Airbag The Disarm CM LOCK menu option allows the driver airbag to be disabled preventing accidental depl...

Page 32: ...main on when the airbag is unlocked the MIL will switch off Method 3 Airbag MIL flashes for several seconds when turning the ignition on After an airbag has been locked the Airbag Malfunction Indicator on the dash panel display will flash for several seconds when the ignition is turned on when the airbag is unlocked the MIL will switch off ...

Page 33: ...n the switch box may cause irreparable damage to the vehicle s electrical system Note The Multiplexer cable A2C59512985 or the CAN converter A2C59512664 harness must be used for any diagnostics on the following vehicles Alfa Romeo MiTo BMW 1 series E81 E87 BMW 3 series E90 E91 E92 E93 BMW 5 series E60 E61 BMW 6 series E63 E64 BMW 7 series E65 GM Opel Vauxhall Corsa D GM Opel Vauxhall Signum GM Ope...

Page 34: ... the vehicle manufacturer and press to confirm the selection Dependent upon the vehicle and application being run you may be asked to choose the particular system fitted to the vehicle Select the correct system using the and keys and press to confirm Select the required menu option using the and keys and press to confirm The service tool will attempt to establish communication with the vehicle sys...

Page 35: ...Clear DTCs option When using the option you will be prompted to turn the ignition off Wait until prompted before switching the ignition back on Start the engine to force the control module to run a system check Verify that the code s have been cleared by selecting Read DTCs Note Reading DTC s without first starting the engine will only confirm that the stored DTC s have been cleared Faults may sti...

Page 36: ...connector refer to Diagnostic connector locations page 79 for further information Power for the service tool is provided by the vehicle connector Once connected the service tool will perform an internal self test and then the screen will display the version of the current software before displaying the main menu Use the and keys to select the FastCheck EPB application and press to confirm the sele...

Page 37: ... a road test drive Automatic hold The Automatic hold function applies the brakes when the vehicle is stationary and applies the brakes and parking brake when the engine is switched off This function can be disabled enabled Assembly mode Unintentional operation of the parking brake button before the Bowden cables have engaged in the wheel carrier can lead to assembly problems Assembly mode suppress...

Page 38: ... tool reads and displays the EPB pressure With the EPB released the EPB pressure should be 0 Newtons If either of the above tests fail pressure reading not correct the EPB assembly should be removed and re assembled Electronic Parking Brake EPB emergency release calibration Checks the EPB emergency release is working correctly This test should be performed after work has been completed on the EPB ...

Page 39: ...fter this function has been performed the EPB calipers can not be closed and are inhibited until exit maintenance mode is run Cycling the ignition disconnecting the battery or diagnostics tester does not exit maintenance mode Ensure the on screen instructions on the service tool are followed precisely and in the correct order Exit Maintenance Mode This function is used to put the system back into ...

Page 40: ...is available under the Actuators menu option Static Apply This function is used to test the operation of the actuators which operate the calipers This function closes the actuators to the nominal parking brake apply position Pre Test conditions The vehicle must be stationary The vehicle must be on level ground The vehicle must be secured with wheel locks It should be used if it is suspected that t...

Page 41: ...e Parking Brake module will re learn a new clutch engagement point when the vehicle is next driven Note This function cannot be performed while the parking brake system is in maintenance mode It should be performed when the system is in normal operating mode Ensure the on screen instructions on the service tool are followed precisely and in the correct order Notes on Use of Functions The four func...

Page 42: ...eared 2 The Assembly Check function should be performed to check the operation of the parking brake system 3 If the Assembly Check function fails DTCs should be read again and the problem investigated The Parking Brake will not engage when manually operated via the button 1 Ensure that the system is NOT in Maintenance Mode If it is then perform the Exit Maintenance Mode function 2 Read DTCs there ...

Page 43: ...tor is in the Mounting Position It does not indicate a vehicle fault Mounting Position The park brake must be driven to the Mounting Position if any of the following procedures are to be performed Parking Brake Shoes Removal Installation Parking Brake Shoe and Lining Adjustment This procedure must be carried out if new parking brake shoes are fitted new rear brake discs are fitted or if the vehicl...

Page 44: ...e Pre Test conditions The vehicle must be stationary The ignition must be on position II An approved battery charger must be connected to ensure consistent power supply Ensure the on screen instructions on the service tool are followed precisely and in the correct order Longitudinal Accelerometer Calibration This procedure may be necessary if the Longitudinal Accelerometer has been replaced Pre Te...

Page 45: ...rocedure must be carried out if new parking brake shoes are fitted new rear brake discs are fitted or if the vehicle has been mud wading not water for more than 50 miles Manual Routine Start and run the engine Apply the footbrake 3 times within 10 seconds and hold applied after the 3rd application Apply the electronic parking brake switch 4 times followed by 3 release applications within 10 second...

Page 46: ... must be stationary The vehicle must be on level ground The engine must not be running The test requests the handbrake is applied The brakes will be applied during this test VAG Electro mechanic Parking Brake EPB system VW Audi EPB system integrates two electro mechanical actuators right and left parking brake motors into the rear disc brake callipers The EPB system replaces the traditional handbr...

Page 47: ...ll now be moved to their reset position Wait until the service tool displays the close brakes now complete message before continuing Calibrate brakes Select the Calibrate Brakes option from the menu The brake pistons will now be moved in and out to calibrate their position Wait until the service tool displays the calibrate brakes now complete message before continuing EPB for Audi A8 Select the re...

Page 48: ...ait until the service tool displays the calibrate brakes now complete message before continuing Brakes service sequence only The EPB system must be deactivated and completely released and the ignition must be on then follow the sequence described below Note The sequence must be performed in the correct order else the braking system maybe left in a non operational state Release brakes Select the Re...

Page 49: ...been performed the EPB callipers cannot be closed and are inhibited until exit service mode is run Cycling the ignition disconnecting the battery or diagnostics tester does not exit maintenance mode Ensure the on screen instructions on the service tool are followed precisely and in the correct order Exit Service Mode This function is used to put the system back into an operational state after work...

Page 50: ...ad DTCs function to detect the possible fault with the system This function takes 25 seconds to complete Note This function cannot be performed while the parking brake system is in service mode It should only be performed when the system is in normal operating mode Ensure the on screen instructions on the service tool are followed precisely and in the correct order ...

Page 51: ...MW 6 series E63 E64 BMW 7 series E65 If using the EOBD J1962 pin switchable cable A2C59512073 ensure the settings on the switch box correspond to the settings listed for the vehicle and system being tested WARNING Incorrect settings on the switch box may cause irreparable damage to the vehicle s electrical system Ensure the vehicle s ignition is OFF Connect the service tool to the required vehicle...

Page 52: ...cation is unsuccessful refer to Communication problems page 10 Read DTCs If any DTC codes are present in the system a screen will be displayed informing you how many codes were found This will then be replaced by the first DTC code DTC codes are generated according to the vehicle and system manufacturer A typical DTC code The fault number is displayed first followed by the DTC code In this example...

Page 53: ...e the calibration process is correctly completed Note The steering angle sensor should be calibrated after performing the wheel alignment or suspension adjustments Alfa Romeo Fiat Lancia vehicles Steering angle sensor calibration On some vehicles there may be a steering angle sensor calibration routine available on both the ABS TC ESP control module and the Power Steering control module If this is...

Page 54: ...r Steering control module only Ford Galaxy 2006 Mondeo 2007 S Max 2006 Transit 2006 On these vehicles steering angle sensor calibration is performed via the ABS TC ESP control module only Longitudinal acceleration sensor calibration This routine is necessary in the following situations 1 The Longitudinal Acceleration Sensor has been replaced 2 The ABS TC ESP control module has been replaced 3 The ...

Page 55: ...the switch box correspond to the settings listed for the vehicle and system being tested WARNING Incorrect settings on the switch box may cause irreparable damage to the vehicle s electrical system Ensure the vehicle s ignition is OFF Connect the service tool to the required vehicle connector refer to Diagnostic connector locations page 79 for further information Power for the service tool is prov...

Page 56: ...lowing vehicles Alfa Romeo MiTo Fiat 500 Fiat Grande Punto 05 All other vehicles require the Multiplexer cable A2C59512985 or FAL LS CAN A2C59512070 harness Oil Change Reset This option is currently only applicable to the new Fiat Ducato van Ducato III MY2006 onwards This function is to be used AFTER an Oil Change has been completed on the vehicle Oil Degradation Counter Reset This option is neces...

Page 57: ... Use the and buttons on the dashboard to navigate to the END MENU option and press MODE to exit the functions menu 6 Plug the service tool into the Diagnostic Socket using the 16 pin FAL LS CAN harness and perform a Service Reset by selecting FastCheck Service Alfa Romeo Mannesman then Service Reset 7 Disconnect the service tool leaving the ignition on 8 Press the MODE button on the dashboard to e...

Page 58: ...eplacement of the brake pads before a brake pad wear indicator change has taken place As such the DSC module will not allow reset of the brake pad service items It is recommended that the brake pads are replaced with OE equivalent parts The DSC module may not recognise a terminal change if using non genuine brake pads Select CBS for vehicles only fitted with a J1962 16 pin connector and support CB...

Page 59: ...mation indicated by Use the key to change the selected date time field Use the key to complete the information entry The screen will display a final confirmation of the new data entered Press the key to program the new information to the vehicle Pressing the key at any point during the date and time change to will return to the initial date and time confirmation screen No information will have bee...

Page 60: ...rvice counter are updated The vehicle inspection and exhaust emission inspection service options are statutory inspections that store the date of the next inspection Upon selecting either of these options the service tool will display the screen to change the next service date Upon selecting either of these options the service tool will display the screen to change the next service date Use the an...

Page 61: ...anual Service Reset section for instructions Analogue reset Select Analogue Reset for vehicles fitted with a 20 pin round diagnostic connector within the engine bay The service tool will display the message Reset complete to confirm the reset process was completed Note The service tool indicates the completion of the process only Visual confirmation via the Service Interval Indicator SIA located o...

Page 62: ...es the required battery capacity and type from the Car Access System CAS module The replacement battery must be same capacity and type as displayed Note Certain vehicles require the use of an Absorbent Glass Mat AGM battery Applicable vehicles BMW 1 series E81 E87 BMW 3 series E90 E91 E92 E93 BMW 5 series E60 E61 BMW 6 series E63 E64 BMW 7 series E65 BMW X5 E70 BMW X6 E71 Note The Multiplexer cabl...

Page 63: ...osed The service tool will check the vehicle speed to ensure that the vehicle is not moving before starting the procedure Security key To perform the reset the operator must enter a 4 digit security key into the service tool This code will be programmed into the vehicle to allow a Reset to be performed The 4 digit security key is found in the owner s handbook on a card with the other important cod...

Page 64: ... programmed Service Interval values of miles and days until the next service cannot be altered Note The engine oil used on these vehicles is Long life Oil When the engine oil is changed the technician must use the Long life Oil reset option on the service tool see below to reset the Engine Control Module The technician must then select Service again to restart the Service Interval Reset CAUTION It...

Page 65: ... the engine speed to ensure that the engine is not running then read the current value of Remaining Oil Life from the Engine Control Module and display If the value is less than 15 the Oil must be changed and a reset performed The service tool will then perform the Reset The Remaining Oil Life parameter will be read from the Engine Control Module and displayed again It will read 100 if the reset h...

Page 66: ...o the Assyst Plus menu To proceed with the reset press The oil quality must be selected before the reset can be completed To abort the reset press the key Confirmation the reset has aborted will be displayed press any key to return to the Assyst Plus menu To select the oil quality used for the service from the menu use the and keys and press to confirm the selection The result of the reset will be...

Page 67: ...setting a service that has accidentally been reset Press to return to the Assyst Plus menu Press to cancel the last service Confirmation of the cancellation will be displayed Press any key for this point to return to the Assyst Plus menu Note Services which have been cancelled remain in the service history The Entry will be marked as irrelevant and with data held within will be reset The Undo Rese...

Page 68: ...m the reset process was completed successfully MG Rover vehicles Scroll through the list of available vehicle models and press to confirm the selection To return to a previous menu press the key When prompted to check that all the vehicle s doors are closed then press any button on the service tool to have the oil or service light reset You will receive the message MG Rover Reset to confirm the re...

Page 69: ...e message VAG Reset to confirm the reset process was completed successfully Manufacturer Option 1 Option 2 Option 3 Option 4 Option 5 Adaptation Refer to Variable Service Reset section VAG Service Reset Service Reset Long Life Oil Service Reset N A Set Oil Type Diesel V6 TDI Petrol Non Long Life Oil View Oil Type N A Non Long Life Oil Service Reset N A Service Inspection 1 N A Inspection 2 N A ...

Page 70: ... time and distance service counters Use the and keys to change each digit to 0 and press to confirm Note Channels 40 41 42 43 44 and 45 are used when installing a new instrument pack Values from the original instrument pack must be entered into the new instrument pack to ensure that vehicle servicing is carried out at the correct intervals Service Type Adaptation Channel Counter Contents Value to ...

Page 71: ...Audi A8 Oil 05 00015 1995 on Service 1 distance 06 00030 Service 1 time 07 00036 Service 2 08 00073 Audi A6 Oil Service 02 00000 1998 on Oil 02 00010 Service 02 00001 Polo Oil 05 00150 1995 Service 06 00300 Service 07 00360 Caddy 1996 on Polo Classic 1996 on See Golf Mark III Polo variant 1996 on Passat Oil 10 00015 1997 on 11 00030 12 00037 Golf Oil 10 00015 1998 on 11 00030 12 00036 Sharan Oil 0...

Page 72: ...il 05 00015 1995 1998 Service 1 distance 06 00030 Service 1 time 07 00036 Service 2 08 00073 Audi A4 Oil Service 02 00000 1998 on Oil 02 00010 Service 02 00001 Audi A3 Oil Service 02 00000 1997 on Oil 02 00000 Service 02 00000 Model Adaption channel Adaption reset ...

Page 73: ...il is not used at service No long life oil required Information on service label Time or condition based service Long life service Time or condition based service Time or condition based service Coding of adaption channels Channel 02 0 0 0 0 Channel 40 0 0 0 0 Channel 41 0 0 0 0 Channel 42 15 15 15 Petrol 4 5 cyl Diesel 6 cyl Diesel Petrol Diesel Petrol Diesel Channel 43 15 30 50 35 15 15 15 15 Ch...

Page 74: ... to transmit its valve code and status to the vehicle s body control module 2 When the body control module receives the transmission it stores the tyre valve code for the current wheel which is also indicated by the service tool 3 When each valve code has been programmed the service tool will show a confirmation message at which point you can confirm programming or abort Citroen Peugeot Fiat and L...

Page 75: ... a unique code and is matched to a particular wheel This is programmed into the UCH control module This enables a faulty wheel to be identified given that the receiver can identify which wheel is transmitting The sensor emits an RF Radio Frequency signal containing the valve code status and tyre pressure If wheels are to be swapped around then reprogramming will need to be carried out to identify ...

Page 76: ... the winter tyre option This is used during the winter in some countries where the weather conditions require winter tyres 3 Select the summer tyre option This is used as default or during the summer when winter tyres are changed 4 Set control module with TPMS option Programs the control module with the TPMS option 5 Set control module without TPMS option Disables the TPMS option 6 Set tyre pressu...

Page 77: ...stem will provide an alert whenever the inflation pressure in a tyre drops significantly in relation to the pressure of another tyre The following BMW vehicles have the RPA system fitted BMW 3 Series E90 E91 E92 E93 BMW 5 Series E60 E61 BMW 7 Series E65 E66 E67 E68 BMW X3 E83 BMW X5 E53 It is necessary to initiate the RPA reset process IMMEDIATELY after every tyre pressure correction after a tyre ...

Page 78: ...e interrupted and will be resumed when the vehicle is driven again For BMW 3 Series E90 E91 E92 E93 Start the engine but do NOT start driving Use the menu control button on the indicator stalk to move up or down until the RESET menu item appears Press the select button on the end of the indicator stalk to confirm your choice of the Run Flat Indicator reset option Hold the button down for approxima...

Page 79: ...n the vehicle is driven again Mini Run flat Reset RPA Tyre Deflation Detection The run flat system monitors the pressure in the four mounted tyres while the vehicle is being driven The system will provide an alert whenever the inflation pressure in a tyre drops significantly in relation to the pressure of another tyre It is necessary to initiate the RPA reset process IMMEDIATELY after every tyre p...

Page 80: ...agram below and hold down for at least 5 seconds or until the RPA Warning Lamp on the indicator panel glows yellow The Warning Lamp should stay yellow for 5 seconds to indicate that the Reset has started Drive off The Reset will terminate without informing the driver of success If the Reset has not been carried out correctly however the RPA Warning Lamp will glow red and the process must be repeat...

Page 81: ...155 GTV Spider Engine compartment normally right 145 146 155 164 GTV Spider Under dashboard driver s side 147 156 166 GTV Spider Passenger glove box 145 146 GTV Spider Audi 2 pin ISO 9141 Engine compartment relay box J1962 Driver s footwell under the steering column or the centre console beneath a removable panel CON0019 16 9 1 8 1 A 2 B 3 C CON0029 CON0033 CON0019 16 9 1 8 ...

Page 82: ...h the round 20 pin diagnostic connector and the J1962 16 pin connector the round connector should always be used to access information via the BMW application and the J1962 connector should be used to access data via the EOBD application ensure the cap is fitted to the 20 pin connector If the cap is not fitted the J1962 connector will not function correctly CON0031 20 14 16 18 19 15 13 17 1 7 4 10...

Page 83: ... driver s side C3 C6 C8 Xsara Picasso Xantia Evasion Fascia fuse box C5 Glove box C1 To left of steering column C6 Centre console compartment 30 pin connector Saxo Passenger side below dash Berlingo Synergie Evasion Driver s side below dashboard XM Xantia Fascia fuse box CON0019 16 9 1 8 CON0028 ...

Page 84: ...cento Stilo Engine compartment normally right Bravo Brava Croma Ducato Marea Palio Punto Seicento Engine compartment normally centre Bravo Brava Croma Ford J1962 Courier Fiesta Ka Passenger compartment bottom of A pillar Focus Mondeo Scorpio Central junction box below steering column Galaxy Behind ashtray centre console Transit Passenger compartment fuse box behind spare fuse tray Puma Passenger s...

Page 85: ...use box passenger compartment Corsa C Corsa D Centre console below heater controls Frontera Vectra C Signum Centre console under ashtray Lancia J1962 Under the driver s side dashboard or in the fuse box with the exception of the Phedra where it is in the driver s side footwell Land Rover J1962 Driver or passenger s footwell Defender centre console behind removable panel CON0019 16 9 1 8 CON0019 16...

Page 86: ... via the OBD II application J1962 Driver s footwell under the steering column or the centre console beneath a removable panel 14 pin round connector Sprinter Passenger s footwell under fascia behind removable cover Some Mercedes vans have a 14 pin round connector which is located under the passenger side dashboard other vehicles may have the 16 pin OBD II connector The 14 pin round connector shoul...

Page 87: ...onnector is often mounted on a bracket so that it faces into the console If this is the case the J1962 socket needs to be removed from the bracket before connection can be made To remove the diagnostic socket squeeze together the two wings on the back of the socket and carefully pull the connector free from the bracket Early MGF The J1962 connector is located inside a trim panel by the steering wh...

Page 88: ... plastic cover 407 607 Centre console compartment 30 pin connector 106 to 1997 Passenger side below dash 806 Partner to 1997 Driver s side below dashboard 406 to 1997 605 Fascia fuse box Renault J1962 Clio Under ashtray centre console Espace Passenger footwell Kangoo Driver footwell Laguna Centre console in front of gear lever Laguna 2 Centre console under ashtray Megane Driver footwell Safrane En...

Page 89: ...ver side Toledo Centre console Skoda J1962 Favourit Felicia 1 3 Forman Under bonnet Suspension turret Near side Felicia 1 6 Footwell Passenger side Octavia Storage compartment Driver s side Volvo J1962 S V40 Under dashboard driver s side S V C70 Behind handbrake 850 In front of gear lever 960 Next to hand brake CON0019 16 9 1 8 CON0019 16 9 1 8 CON0019 16 9 1 8 CON0019 16 9 1 8 ...

Page 90: ... Centre Golf Vento Dashboard Centre remove ashtray Lupo Centre console Storage compartment or Front ashtray Polo Dashboard RH Sharan Under gear lever cover Transporter Adjacent to instrument panel or Fuse relay box Fascia Note For more information refer to the relevant technical manual CON0033 CON0019 16 9 1 8 ...

Page 91: ...ription is available a separate menu will appear for you to select the appropriate option If a code is not recognised the message No Text Allocated for this Code is displayed Note Press to return to the User Menu Language Menu The language menu allows you to change the software language if available 1 Use the and keys to select the required language 2 Press to confirm the selection Note This menu ...

Page 92: ...the screen e g Normal Text Set before displaying the available options 6 Use the and keys to select the preferred display option and confirm by pressing the key After updating the unit returns to the Tester Setup menu 7 Select Contrast from the Tester Setup menu 8 Use the and keys to adjust the contrast of the screen and confirm by pressing the key After updating the unit returns to the Tester Set...

Page 93: ... the security key has not been entered or is incorrect To examine or enter a security key enter the Security option The following menu will be displayed Show SecurityKey 1 Once selected the security key is displayed on the screen as 25 characters If it is incorrect the message Key is Invalid will be displayed as well and the key may be pressed for further information which may be asked for by prod...

Page 94: ...e CAN converter cable A2C59512664 firmware Note The CAN converter cable A2C59512664 must be connected to service tool before this user menu option can be used Get FW Version 1 Select the Get FW Version item to display the current version of the firmware within the CAN converter cable A2C59512664 2 Press to return to the User Menu Update Firmware 1 Select the Update FW Version item to check and upd...

Page 95: ...een instructions The Multiplexer cable must be reprogrammed once the message to re power the cable has been displayed Disconnected the Multiplexer cable form the power and then reconnect Now reprogram by selecting the Update FW version option in the Multiplexer menu Update Firmware This process should only be performed after the Multiplexer cable has been placed into boot mode 1 Select the Update ...

Page 96: ...at you periodically inspect and clean the following parts of the service tool The case The display screen The keypad Adaptor cables and connectors To clean the service tool or any of its cables or connectors apply a mild detergent solution to a soft clean cloth that has been suitably dampened WARNING Before cleaning disconnect the service tool from the vehicle Display screen During normal everyday...

Page 97: ... with LED back light Operating Temperature range 0 C to 50 C Declaration of Conformity The ContiSys OBD is CE marked and complies with the following directives EN55022 1998 ITE Emissions Class A EN50082 1 1998 Generic EMC Immunity EN60950 1992 Safety Requirements FCC47 Part 15 Radio Frequency Devices Class A A copy of the Declaration of Conformity certificate is available on request from the manuf...

Page 98: ...tion CL closed loop CKP crankshaft position sensor CKP REF crankshaft reference CM control module CMP camshaft position sensor CMP REF camshaft reference CO carbon monoxide CO2 carbon dioxide CPP clutch pedal position CTOX continuous trap oxidizer CTP closed throttle position DEPS digital engine position sensor DFCO decel fuel cut off mode DFI direct fuel injection DLC data link connector DTC diag...

Page 99: ...le programmable read only memory FT fuel trim FTP federal test procedure GCM governor control module GEN generator GND ground H2O water HO2S heated oxygen sensor HO2S1 upstream heated oxygen sensor HO2S2 up or downstream heated oxygen sensor HO2S3 downstream heated oxygen sensor HC hydrocarbon HVS high voltage switch HVAC heating ventilation and air conditioning system IA intake air IAC idle air c...

Page 100: ...volatile random access memory NOX oxides of nitrogen O2S oxygen sensor OBD on board diagnostics OBD I on board diagnostics generation one OBD II on board diagnostics second generation OC oxidation catalyst ODM output device monitor OL open loop OSC oxygen sensor storage PAIR pulsed secondary air injection PCM powertrain control module PCV positive crankcase ventilation PNP park neutral switch PROM...

Page 101: ...turbocharger TCC torque converter clutch TCM transmission or transaxle control module TFP throttle fluid pressure TP throttle position TPS throttle position sensor TVV thermal vacuum valve TWC three way catalyst TWC OC three way oxidation catalytic converter VAF volume airflow VCM vehicle control module VR voltage regulator VS vehicle sensor VSS vehicle speed sensor WU TWC warm up three way cataly...

Page 102: ...B Cables 100 Cables Cable identification ContiSys OBD Cables A2C59512072 EOBD connecting cable A2C59512073 EOBD multiplex cable A2C59512076 Updater cable CON0020 CON0021 1 12 4 3 2 10 11 A L D C B I J K CON0097 ...

Page 103: ...Appendix B Cables 101 ContiSys OBD professional Cables A2C5951985 Multiplexer cable A2C59513377 Updater dongle CON0099 CON0100 ...

Page 104: ...Appendix B Cables 102 Optional cables A2C59512060 VAG OBD cable A2C59512061 PSA OBD cable A2C59512065 Mercedes sprinter cable CON0022 CON0023 CON0077 ...

Page 105: ...Appendix B Cables 103 A2C59512066 Mercedes OBD cable A2C59512067 BMW OBD cable A2C59512069 Fiat Alfa Lancia OBD cable CON0078 CON0024 CON0025 ...

Page 106: ...Appendix B Cables 104 Optional cables ContiSys OBD only A2C59512070 Fiat Alfa Lancia LS CAN cable A2C59512664 Fast CAN cable CON0026 CON0027 ...

Page 107: ...es cable A2C59512066 03 9301 2014 1 782014 ContiSys OBD Mercedes Sprinter cable A2C59512065 03 9301 2013 1 782013 ContiSys OBD PSA cable A2C59512061 03 9301 2011 1 782019 ContiSys OBD VAG cable A2C59512060 03 9301 2010 1 782010 Accessories ContiSys OBD only ContiSys OBD CAN Adapter cable A2C59512664 03 9301 2012 1 782012 ContiSys OBD Fiat Alfa Romeo Lancia CAN cable A2C59512070 03 9301 2018 1 7820...

Page 108: ...upport the following vehicle manufacturers Refer to the supplied Vehicle Application List on the CD ROM to determine if a particular vehicle model is supported Note If a particular model is not listed and the vehicle has been manufactured since 2000 it may be possible to connect to the system via the vehicle s J1962 diagnostic socket ABS Airbag Climate EPB SAS Service TPMS Alfa Romeo X X X X X Aud...

Page 109: ...n key to OFF 2 Press button A and keep it pressed 3 Turn the ignition key to ON 4 Keep button A pressed for about 10 seconds 5 The display will show 0 and the spanner symbol will disappear Alfa Romeo 156 1 Switch the Ignition ON 2 Press the INFO button on the dashboard to enter the dashboard functions menu 3 Use the and buttons on the dashboard to navigate to the SERVICE option and press INFO to s...

Page 110: ...ing the key to the ON position 2 The message Service OIL will appear If the message does not display repeat step 1 3 Pull out the button B until the message is extinguished 4 The display should now show Service indicating that the SRI has been reset UNLEADED FUEL ONLY 0 40 60 80 100 60 AIR BAG ABS 20 OK 18 8 F 0 0MPG PRN 432 E F C H 6 7 CON0035 A B ...

Page 111: ...ion to position I 4 Keep button depressed for 5 seconds until the service status is displayed 5 The display will now indicate the remaining distance to service and the type of service required OIL SERVICE or INSPECTION If the remaining distance is displayed with rSt then the service interval can be reset 6 To reset the distance to service limit press button A for 5 seconds The rSt or reset will fl...

Page 112: ... the display If the reset is not required then wait until the rSt or reset has stopped flashing before continuing To reset press button A again before rSt has flashed 5 times to reset the service time limit The new time to service will be displayed for 5 seconds 9 The End SIA will now be displayed with the remaining time until the next service Citroen Berlingo 1999 2002 1 Switch ignition OFF 2 Pre...

Page 113: ... 3 Switch ignition ON 4 Keep button depressed for 10 seconds The display will now read 0 and the spanner icon will extinguish C3 1 Switch ignition OFF 2 Press and hold button A 3 Switch ignition ON 4 Keep button depressed until the display reads 0 and the spanner icon extinguishes CON0049 A km h CON0042 A ...

Page 114: ... ignition ON 4 Keep button depressed for 10 seconds The display will now read 0 and the spanner icon will extinguish C8 1 Switch ignition OFF 2 Press and hold button A 3 Switch ignition ON 4 Keep button depressed until the display reads 0 and the spanner icon extinguishes CON0045 A CON0047 A STOP ...

Page 115: ...utton depressed for 10 seconds The display will now read 0 and the spanner icon will extinguish Relay II Jumper II 2002 onwards 1 Switch ignition OFF 2 Press and hold button A 3 Switch ignition ON 4 Keep button depressed for 10 seconds The display will now read 0 and the spanner icon will extinguish CON0046 A CON0050 A rpm x 100 ...

Page 116: ... Keep button depressed for 10 seconds The display will now read 0 and the spanner icon will extinguish Synergie Evasion 1 Switch ignition OFF 2 Press and hold button A 3 Switch ignition ON 4 Keep button depressed for 10 seconds The display will now read 0 and the spanner icon will extinguish CON0041 A CON0046 A ...

Page 117: ...button depressed The spanner icon and the service interval will illuminate for 5 seconds then extinguish Xsara 1997 2000 1 Switch ignition OFF 2 Press and hold button A 3 Switch ignition ON 4 Keep button depressed The spanner icon and the service interval will illuminate for 5 seconds then extinguish CON0076 A CON0043 A ...

Page 118: ...tion ON 4 Keep button depressed for 10 seconds The display will now read 0 and the spanner icon will extinguish Xsara Picasso 1 Switch ignition OFF 2 Press and hold button A 3 Switch ignition ON 4 Keep button depressed for 10 seconds The display will now read 0 and the spanner icon will extinguish CON0043 A CON0044 A ...

Page 119: ...17 Fiat 1994 2000 1 Turn the ignition key to OFF 2 Press button A and keep it pressed 3 Turn the ignition key to ON 4 Keep button A pressed for about 10 seconds 5 The display will show 0 and the spanner symbol will disappear CON0069 A ...

Page 120: ...ll flash when reset is complete 6 Release pedals while SIA indictor is flashing 7 Switch ignition OFF Galaxy 2000 2006 1 Turn the ignition key to ON 2 Press button A and keep it pressed until the display SERVICE is cleared 3 Turn the ignition key to OFF Note Depending on the type of service the procedure may need to be performed 1 2 or 3 times OEL Oil Change Service Every 7 500 Miles 12 000 Kilome...

Page 121: ...xhall Opel Omega B Vectra B 1999 onwards 1 Switch ignition OFF 2 Press and hold button A 3 Switch ignition ON 4 Keep button depressed until three dashes are displayed 5 Switch ignition OFF to check the service request has been cleared CON0072 A ...

Page 122: ...0 Lancia 1994 2000 1 Turn the ignition key to OFF 2 Press button A and keep it pressed 3 Turn the ignition key to ON 4 Keep button A pressed for about 10 seconds 5 The display will show 0 and the spanner symbol will disappear CON0069 A ...

Page 123: ...ice date has been reached a If yes proceed to step 11 b If no proceed to step 10 9 When the distance to service limit has been reached press button A for 5 seconds RESET will flash on the display Press button A again before RESET has flashed 5 times to reset the service distance limit The new distance to service will be displayed for 5 seconds before the service date is displayed 10 Press button A...

Page 124: ...M BY PRESSING R or SERVICE INTERVAL RESET WITH R BUTTON FOR 3 SEC 5 Press and hold button on the instrument cluster again until a signal sounds 6 The new service interval will appear in the multifunction display Note The refers to the trip distance reset button Mercedes 1998 2002 With the Flexible Service System and without multi function steering wheel controls 1 Turn the ignition switch to the O...

Page 125: ...ion ON 4 Keep button depressed for 10 seconds The display will now read 0 and the spanner icon will extinguish 206 1 Switch ignition OFF 2 Press and hold button A 3 Switch ignition ON 4 Keep button depressed for 10 seconds The display will now read 0 and the spanner icon will extinguish CON0051 A CON0052 A km h ...

Page 126: ...Keep button depressed for 10 seconds The display will now read 0 and the spanner icon will extinguish 307 1 Switch ignition OFF 2 Press and hold button A 3 Switch ignition ON 4 Keep button depressed for 10 seconds The display will now read 0 and the spanner icon will extinguish CON0053 A CON0054 STOP mph km h A ...

Page 127: ...4 Keep button depressed for 10 seconds The display will now read 0 and the spanner icon will extinguish 607 1 Switch ignition OFF 2 Press and hold button A 3 Switch ignition ON 4 Keep button depressed for 10 seconds The display will now read 0 and the spanner icon will extinguish CON0055 km h A CON0056 km h A ...

Page 128: ... ignition ON 4 Keep button depressed for 10 seconds The display will now read 0 and the spanner icon will extinguish 807 1 Switch ignition OFF 2 Press and hold button A 3 Switch ignition ON 4 Keep button depressed until the display reads 0 and the spanner icon extinguishes CON0057 A CON0058 A STOP ...

Page 129: ...tion ON 4 Keep button depressed for 10 seconds The display will now read 0 and the spanner icon will extinguish Expert 1 Switch ignition OFF 2 Press and hold button A 3 Switch ignition ON 4 Keep button depressed for 10 seconds The display will now read 0 and the spanner icon will extinguish CON0061 A rpm x 100 CON0057 A ...

Page 130: ...eep button depressed for 10 seconds The display will now read 0 and the spanner icon will extinguish Partner 2002 onwards 1 Switch ignition OFF 2 Press and hold button A 3 Switch ignition ON 4 Keep button depressed for 10 seconds The display will now read 0 and the spanner icon will extinguish CON0059 A km h MPH CON0060 A km h ...

Page 131: ...oil is at the correct level this lamp will automatically extinguish Malfunction Indicator Lamp MIL The lamps illustrated above are Malfunction Indicator Lamps MIL and not service interval indicators When illuminated there is a problem with the vehicle Refer to manufacturer s documentation for further information CON0062 km h km CON0063 km h SERV CON0064 SERVICE km h ...

Page 132: ...he display shows the distance to next service permanently The indicator will then show the appropriate service interval e g 6000 miles 10000 km 4 Release the reset button 5 Switch ignition OFF Laguna models with trip computer 1994 1998 1 Switch ignition ON 2 Press reset button A until spanner icon flashes 3 Continue to depress the button until the spanner icon stops flashing and remains illuminate...

Page 133: ...ew service interval is now displayed 5 Switch ignition OFF Megane II models with trip computer 2003 onwards 1 Switch ignition ON 2 Press and release display reset button A on the tip of the wiper lever until the service information is displayed 3 Press button B for 10 seconds until the display shows the next service interval permanently The indicator will then show the appropriate distance before ...

Page 134: ...rvice interval e g 6000 miles 10000 km 4 Release the reset button 5 Switch ignition OFF Vel Satis 1 Switch ignition ON 2 Repeatedly press reset button A until spanner icon flashes and the distance remaining until the next service appears in the odometer display 3 Press and hold button B until the display has flashed 8 times 4 Release button B The new service interval is now displayed 5 Switch igni...

Page 135: ...uster repeatedly until the service interval is displayed 2 Hold button A down and turn the ignition OFF 3 With button A held down turn the ignition ON and wait for 10 seconds The service indicator will now be reset 4 Release button A the type and distance to the next service will be shown Service Type Symbol Service A One Spanner Displayed Service B Two Spanners Displayed A CON0070 ...

Page 136: ...y 30 000 Miles After performing the required maintenance each effected service code displayed must be reset individually For example at 15 000 miles service codes OEL and IN 01 will both need to be reset 1 To reset the SRI turn the ignition switch to the ON position Press and hold the odometer reset button A Whilst holding button A turn the ignition switch to the OFF position 2 Service code OEL wi...

Page 137: ...between the tachometer and the speedometer Volvo 240 1990 1993 1 Remove the plug from the face of the instrument panel between the clock and the speedometer 2 Insert a thin bladed tool into the cavity and press the reset button PARKING BRAKE SER VICE 120 km h MPH 0 7 0 CON0038 6 0 005000 km h 9 3 10 20 30 mph 40 20 CON0039 ...

Page 138: ...located to the left of the speedometer Volvo 740 1989 1992 1 Remove the plug from the face of the instrument panel between the clock and the speedometer 2 Insert a thin bladed tool into the cavity and press the reset button 6 3 9 0 005000 km h mph ser vice CON0037 6 0 005000 km h 9 3 10 20 30 mph 40 20 CON0039 ...

Page 139: ...l between the clock and the speedometer 2 Insert a thin bladed tool into the cavity and press the reset button Volvo 780 1988 1990 Reach behind the instrument panel and push the button located to the left of the speedometer 6 0 005000 km h 9 3 10 20 30 mph 40 20 CON0039 6 3 9 0 005000 km h mph ser vice CON0037 ...

Page 140: ...el Note This instrument panel has the odometer located above the speedometer needle 1 Remove the plug from the face of the instrument panel between the clock and the speedometer 2 Insert a thin bladed tool into the cavity and press the reset button 6 0 005000 km h 9 3 10 20 30 mph 40 20 CON0039 ...

Page 141: ...minal 7 3 Press the reset button on the diagnostic module 4 times in quick succession 4 When the LED on the diagnostic unit illuminates and stays illuminated press the reset button once and release it 5 When the LED illuminates and stays illuminated press the button 5 times in quick succession 6 When the LED illuminates again press the button once 7 The LED will flash several times to indicate tha...

Page 142: ... 2 Insert a thin bladed tool into the cavity and press the reset button Volvo 960 1991 1995 1 Remove the plug from the face of the instrument panel between the clock and the speedometer 2 Insert a thin bladed tool into the cavity and press the reset button 6 0 005000 km h 9 3 10 20 30 mph 40 20 CON0039 6 0 005000 km h 9 3 10 20 30 mph 40 20 CON0039 ...

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