vc999 85.47i D, Original Operating Manual

Page: 5 / 34

Shrink Tank VC999 85.47i
2009-11-17
Art. no. 512.320 Page 5/34
Contents
Chapter Description Page
EC
Declaration of Conformity.........................2
Handover Declaration ....................................3
Contents .........................................................5
1 Introduction
..................................................6
1.1 General information........................................6
1.2 Definitions.......................................................7
1.3 Protection
of copyright....................................7
2 Safety and warranty ....................................8
2.1 Explanation of the safety instructions.............8
2.2 Warning safety signs at the machine .............8
2.3 Residual risks .................................................9
2.4 General
safety instructions.............................9
2.5 Machine stability...........................................10
2.6 Requirements for operators .........................10
2.7 Warranty and liability
.................................
10
3 Proper use ...................................................11
4 Technical Data ............................................12
4.1 Dimensioned Drawings ................................13
5 Description ..................................................14
5.1 Versions .......................................................14
5.2 Components .................................................14
5.3 Control Panel................................................15
6 Site Requirements ......................................16
6.1 Services connections in building ..................16
7 Transport and Installation .........................16
7.1 Instruction for Transport ...............................16
7.2 Installation ....................................................16
8 Works before first Start-Up .......................17
8.1 Electrical Connection ...................................17
8.2 Compressed
Air Connection ........................17
8.3 Water Connection.........................................18
8.4 Steam Connection........................................18
8.5 Installing Steam Exhaust Pipe .....................18
8.6 Connect Drain for Water ..............................19
8.7 Connect Water Overflow ..............................19
8.8 Clean the Machine .......................................19
9 Commissioning ..........................................19
9.1 Forbidden Operations ..................................19
10 Daily
Start-Up ..............................................20
10.1 Bag Material .................................................20
10.2 Preparing Machine .......................................20
10.2.1 Switching on Machine ..................................20
10.3 Switching off Machine ..................................20
Chapter Description Page
11 Programming ........................................... 20
11.1 Program Level ........................................... 20
11.1.1 Heating ...................................................... 20
11.1.2 Water
Intake .............................................. 20
11.1.3 Set Temperature of Water......................... 20
11.1.4 Dwell Time................................................. 20
Flow chart for program Level..................... 21
11.2 ABC-Level ................................................. 22
11.2.1 Switch languages ...................................... 22
11.2.2 Mode
of operation...................................... 22
11.2.3 Conveyor belts........................................... 22
11.2.4 Timer for automatic heating....................... 22
11.2.5 Decalcification program............................. 22
11.2.6 Automatic Cut-Out when
Product Feed stops ................................... 22
11.2.7 Mode of Heating ........................................ 22
11.2.8 Hours and Cycles Operated ...................... 22
11.2.9 Key............................................................. 22
11.2.10 EPROM test............................................... 22
Decalcifying program................................. 23
Flow chart ABC level ................................. 24
12 Possible Malfunctions ............................ 25
12.1 Announcement .......................................... 25
12.2
Fault Announcements on Display Panel ... 26
12.3 Trouble-Shooting ....................................... 27
13 Maintenance ............................................. 28
13.1 Cleaning .................................................... 28
13.1.1 Cleaning
Materials..................................... 28
13.1.2 Cleaning Schedules .................................. 28
13.2 Maintenance .............................................. 29
13.2.1 Vertical guide for Immersion Platform ....... 29
13.2.2 Service Unit ............................................... 30
13.2.3 Immersion Platform ................................... 30
13.2.4 Electrical Fuses ......................................... 30
13.2.5 Changing
Electronic Boards...................... 30
14 Repairs ..................................................... 31
15 Disposal .................................................... 31
16 Pneumatics diagram ............................... 32
17 Circuit diagrams ...................................... 33