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Shrink Tank VC999 85.47i 

 

 

 

 

 
 
2009-11-17 

Art. no. 512.320 

Page 27/34   

 

12.3 Trouble-Shooting 

 

 Fault 

 

Cause   

Action 

 
Machine does not appear on display 
(1) after the ON key (2) is pressed 

 
Machine is disconnected from 
power supply 
 
Breaker (27) has cut out 
 
Fine-wire fuses (28-30) have 
melted 
 
Main switch (16) is not on 
 
Main switch (16) is faulty 
  
EMERGENCY button (17) is 
down 
 
Platform- or hood guard is 
activated 
 
Electronics board (49) is faulty 

 
Connect machine to power supply 
(see section 8.1) 
 
Press in circuit breaker (27) 
 
Replace fuses (28-30). 
 
 
Switch on main switch (16). 
 
Check main switch (16). Replace. 
 
Release EMERGENCY button (17). 
 
 
Tilt platform into working position or 
close hood 
 
Replace electronics board (49) 
(see section 13.2.5). 

 
Machine message on the display 
panel (1): 
“CAUTION DRY RUN“ 

 
Water level too low and heating 
switched on 

 
Check if water inlet is set at 
automatic (see section 11.1.2). 
 
Check if factory water supply is in 
order. 

 
Water not heating properly 

 
Heating element faulty 
 
Heating element furred up 

 
VC999 Customer Service 
 
Clean the heating element, Remove 
lime deposits (see section 13.1). 

 
Water temperature or level varying too 
much 

 
Automatic water inlet disturbed 
by dirt in filter  

 
Clean filter (Fig. 6, Pos. 38) (see 
section 13.1). 

 
Water inlet does not shut off promptly 
= overflow 

 
Level switch not set correctly 

 
Contact VC999 Customer Service 

 
Immersion platform (18) runs unevenly 
when dipping or transporting material 

 
Drive or bearings worn 

 
Have servicing carried out by VC999 
Customer Service 

 
When on automatic operation the 
immersion platform (18) goes through 
immersion cycles, though no product 
is fed in 

 
Photocell (21) is defective or 
wrongly set 

 
Adjust cell or replace; if necessary 
call VC999 Customer Service 

 
Timing of the movements is not as 
desired 

 
Time sequence of the 
movements is incorrectly set 

 
Call VC999 Customer Service 

Summary of Contents for 85.47i D

Page 1: ...ORIGINAL OPERATING MANUAL Art no 512 320 Shrink Tank 85 47i VC999 VERPACKUNGSSYSTEME AG Tel 41 0 71 35 35 900 Melonenstrasse 2 Fax 41 0 71 35 35 901 CH 9100 Herisau Switzerland E Mail info vc999 ch...

Page 2: ...by declare that the following product Product name Shrink Tank VC999 85 47i is in conformity with the relevant provisions of the above referenced directives including any valid amendments at the time...

Page 3: ...hat he she has understood and taken full note of the operating manual By signing this document the owner certifies that he she shall observe the safety instructions contained in the operating manual a...

Page 4: ......

Page 5: ...8 Clean the Machine 19 9 Commissioning 19 9 1 Forbidden Operations 19 10 Daily Start Up 20 10 1 Bag Material 20 10 2 Preparing Machine 20 10 2 1 Switching on Machine 20 10 3 Switching off Machine 20 C...

Page 6: ...tually read und understood by members of staff authorized to operate the machine This machine is a state of the art device at the time of delivery It complies with CE regulations and the latest versio...

Page 7: ...the operating manual for future reference It is expected that these people have been briefed about the machine and the operating manual on site and are especially aware of the safety regulations for...

Page 8: ...hazardous situation which if not avoided could result in death or serious injury CAUTION indicates a hazardous situation which if not avoided may result in minor or moderate injury NOTICE indicates a...

Page 9: ...lity control of our own and third party parts is carried out prior to assembly at our production plant All safety and protective equipment is included in this safety concept which is geared towards pr...

Page 10: ...ly be operated serviced and repaired by authorized and fully trained and qualified personnel It is the responsibility of the owner to inform operators of possible dangers Ensure that responsibilities...

Page 11: ...things inside the machine for whatever purpose e g cleaning heating up etc NOTICE This machine may be the source of dangers if it is applied improperly or for purposes other than those for which it ha...

Page 12: ...Steam needed to bring water from 20 to 90 C 30 kg Connection for Compressed Air Fig 1 Pos 4 For compressed air hose ID 9 mm 6 8 bar Uses 17 NL compressed air per cycle at 6 bar Steam Exhaust Fig 1 Po...

Page 13: ...Shrink Tank VC999 85 47i 2009 11 17 Art no 512 320 Page 13 34 4 1 Dimensioned Drawings Variant 1 With intake or discharge belt conveyor Variant 2 With in and outlet rollers Fig 1...

Page 14: ...e shrinkable bag especially projecting portions to fit closely to the product When the immersion cycle is complete the product is automatically removed from the Shrink Tank 5 1 Versions The machine is...

Page 15: ...hain drive 26 Thermorelays for steam exhaust 27 Circuit breaker 28 Fine wire fuse 200mAT 29 Fine wire fuse 2 5 AT 30 Fine wire fuse 1 AT 5 3 Control Panel Fig 4 1 DISPLAY 2 ON key 3 OFF key 4 HEAT key...

Page 16: ...cting values voltage etc for your machine can be found on the type label 19 on the left hand side of the machine Water Supply See chapter 4 Technical Data Steam Supply See chapter 4 Technical Data 7 T...

Page 17: ...ug in the main switch box As well an earth potential differential cable has to be installed The wire must have the same section as the main cable wire A special terminal 54 is prepared left of the air...

Page 18: ...l NOTICE When installing take care that no impurities get into the supply line and that the water unit is not twisted when tightening 8 4 Steam Connection Only for versions with steam heating NOTICE A...

Page 19: ...k for soiling and if necessary clean it Clean outer machine surfaces with commercial chrome cleaner 9 Commissioning WARNING Risk of injuries The first start up must always be undertaken by a VC999 Cus...

Page 20: ...position NOTICE The main switch 16 can be fitted with a lock to prevent tampering 11 Programming The programming of the shrink tank is divided into a program level and an ABC level 11 1 Program Level...

Page 21: ...Shrink Tank VC999 85 47i 2009 11 17 Art no 512 320 Page 21 34 Flow chart for program Level...

Page 22: ...am are the same as in the program level The dip tank starts continuous cycles if the START button is pressed The decalcification program may be stopped with the STOP button 11 2 6 Automatic Cut Out wh...

Page 23: ...Shrink Tank VC999 85 47i 2009 11 17 Art no 512 320 Page 23 34 Decalcifying program...

Page 24: ...Shrink Tank VC999 85 47i Page 24 34 Art no 512 320 2009 11 17 Flow chart ABC level...

Page 25: ...necessary service intervals After 600 000 immersion cycles or 1500 hours running the announcement Carry out Servicing appears on the display 1 This announcement can be cancelled by the STOP key 10 Pl...

Page 26: ...n base position when up Platform not in correct position Platform sensor defective Contact VC999 Customer Service 16 Compressed air is inadequate Compressed air is not connected Leakage in compressed...

Page 27: ...if water inlet is set at automatic see section 11 1 2 Check if factory water supply is in order Water not heating properly Heating element faulty Heating element furred up VC999 Customer Service Clea...

Page 28: ...nside of tank Switch off machine with OFF key 3 Empty tank through drain 6 Open steam hood 13 till catch 45 engages Swing immersion platform 18 into the cleaning position using the shackle 44 and enga...

Page 29: ...ece 47 and float 48 from bottom of tube Fig 10 Clean inside of tube Replace float 48 Care magnet upwards distance piece 47 and cap 48 in reverse order Use teflon tape to seal cap Replace right hand ba...

Page 30: ...opening the cover of the electrical cabinet always switch off the main switch 16 Remove left hand back panel 22 of machine Unscrew cover of electrical cabinet The fuses are now accessible for changing...

Page 31: ...CKUNGSSYSTEME AG Melonenstrasse 2 CH 9100 Herisau Switzerland Telephone 41 0 71 35 35 900 Fax 41 0 71 35 35 901 Represented by 15 Disposal For disposing of the machine in a proper and environmentally...

Page 32: ...Shrink Tank VC999 85 47i Page 32 34 Art no 512 320 2009 11 17 16 Pneumatics diagram...

Page 33: ...Shrink Tank VC999 85 47i 2009 11 17 Art no 512 320 Page 33 34 17 Circuit diagrams...

Page 34: ...Shrink Tank VC999 85 47i Page 34 34 Art no 512 320 2009 11 17...

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