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INSTRUCTIONS FOR THE USE AND MAINTENANCE - 

DUO JD

Problem

Cause

Remedy

13.3  

Pump does not deliver enough 
liquid

Air leaks in suction line

Check joints are airtight and inspect 
suction pipe

Impeller and/or wear plate may be worn

Replace them by disassembling 
the pump as described in sections 
10.2 and 10.3.

Diameter of the suction pipe too small

Replace suction pipe. Refer to 
section 13.2 for other possible 
causes.

13.4  Pump does not provide enough  
 pressure

Viscosity of the liquid is higher than 
expected

Contact the pump manufacturer 
once you have measured the 
viscosity of the liquid. 
Viscosity for centrifugal pumps 
should not exceed 50 cSt.Check 
for other possible causes: see point 
5 in section 13.1, and section 13.2

13.5  Pump absorbs too much power

Rotation speed too high

Check correct rotation speed

Pump operates under conditions that 

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contract

Check operating conditions of pump 
and compare them to those on the 
pump’s nameplate

Density of the liquid is higher than planned

Measure density of the liquid and 
compare it with the agreed value

There may be friction inside the pump between 
rotating and non-rotating components

Disassemble pump casing as 
indicated in sect. 10.2 and check 
for scratches on surfaces

Foreign matter in the impeller

Disassemble  pump  casing as 
described in section 10.2 and 
remove foreign matter

13.6  Pump vibrates and is noisy

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too low

Check settings of the valves in 
the system and readings on the 
pressure and vacuum gauges

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Make sure system pipework is 
correctly fastened

Pump cavitates

Check possible causes: see section 
13.1 and 13.2

Foreign matter in the impeller

Disassemble  pump  casing as 
described in section 10.2 and 
remove foreign matter

13.7 Pump jams

Foreign matter in bearings

Inspect  impeller, disassem-bling 
the pump casing as indicated in 
section 10.2

13.8  Bearings do not last

Foreign matter in the impeller

Replace bearings

Bearings are rusted

Replace bearings

13.9 Seal leaks

1-2 seal

                                                            

This type of seal is suitable for 

pumping dirty liquids or liquids 
containing abrasive particles and 
petroleum products with temperatures 
up to 110°C: check level of grease 
in lubricator at regular intervals. If 
well lubricated, it can run dry for 2 
minutes. If the pump leaks during 
operation, the seal must be replaced 
(see section 10.4)

13.10 Seal  overheats

The pump does not prime

See section 13.1 and 13.9

Summary of Contents for DUO JD

Page 1: ...e Motobomba centr fuga autocebante con bomba de vac o Zelfaanzuigende centrifugaalpomp met vacu mpomp IT Istruzioni per l uso e manutenzione 6 EN Instructions for the use and maintenance 16 FR Instruc...

Page 2: ...A Terza Strada 9 Z I Nord 35129 PADOVA Italy Tel 049 82 94 111 Fax 049 82 94 373 www variscospa com Vendite Italia Tel 049 82 94 111 Fax 049 82 94 373 italia variscospa com International sales Ph 39 0...

Page 3: ...3 Type DUO 4 JD DUO 6 JD L mm 1790 1790 W mm 1368 1368 H mm 1902 1902 Peso kg 778 986 Fig 2 Fig 3 Fig 4 1 1 DUO JD Fig 5...

Page 4: ...4 Fig 6 Fig 7 Fig 8 Fig 9 OK Fig 11 Fig 10 DUO JD...

Page 5: ...AGES CAUSES PAR UNE MISE EN PLACE ERRONEE OU PAR UNE UTILISATION IMPROPRE DE LA POMPE ACHTUNG DIE PUMPE NICHT IN BETRIEB NEHMEN BEVOR MAN DIESES HANDBUCH GELESEN UND GUT VERSTANDEN HAT VARISCO SPA HAF...

Page 6: ...L G 9DOYROD GL QRQ ULWRUQR RS LRQDOH H RFFKHOOR GL DVSLUD LRQH I 6LOHQ LDWRUH J 6FDULFR GHO JDV K UHFFLD LQGLFDQWH LO VHQVR GL URWD LRQH L 3XOHJJLD SHU FLQJKLH WUDSH RLGDOL M 7DUJKHWWD GHSUHVVRUH N 6S...

Page 7: ...sar riconsegnata all acquirente franco fabbrica Varisco SpA Padova La merce sostituita diventa di nostra propriet inteso che la suddetta garanzia assorbente e sostitutiva delle garanzie o responsabili...

Page 8: ...erventi di manutenzione con motore in moto Salire sulla motopompa per effettuare interventi di qualsiasi genere Appoggiare utensili metallici sulla batteria 9 Fig 1 Intervenire sulla motopompa quando...

Page 9: ...alora fossero necessari degli adattamenti adattare il piano della soletta al basamento mai il basamento alla soletta 7 2 TUBAZIONI Pulire accuratamente le tubazioni prima di collegarle alla pompa La t...

Page 10: ...necessario FFHOHUDUH JUDGXDOPHQWH QR D UHJLPH PDVVLPR 1RQ DJLUH PDL VXO QH FRUVD GHOOD OHYD GHOO DFFHOHUDWRUH DXPHQWDQGR XOWH riormente il numero di giri per cui il motore stato tarato la pompa richie...

Page 11: ...11 6 ODUH GDO SRUWDPRWRUH OD FRQWURIDFFLD LJ FRQ OD UHODWLYD JXDUQL LRQH LJ Smontare il paraolio 41 Fig 11 Lavare con solvente il portamotore per togliere i residui di grasso vecchio e pulire bene la...

Page 12: ...aria Il depressore viene fornito pieno d olio e non necessita sostituzione per le prime 15 000 ore di funzionamento Alla scadenza di detto periodo sostituire l olio Usare un tipo di olio con viscosit...

Page 13: ...ZIONE Prima di esaminare le possibili cause di malfunzionamento accertarsi che gli strumenti di controllo il vuotometro il manometro il misuratore di giri il misuratore di portata ecc funzionino corre...

Page 14: ...SRVVLELOL FDXVH YHGL il punto 5 del paragrafo 13 1 e il paragrafo 13 2 13 5 La pompa assorbe eccessiva potenza La velocit di rotazione troppo alta Verificare la corretta velocit di rotazione La pompa...

Page 15: ...Questo tipo di tenuta adatto al pompaggio di liquidi torbidi o con tenenti abrasivi e prodotti petroliferi FRQ WHPSHUDWXUD ILQR D YHUL FDUH SHULRGLFDPHQWH LO OLYHOOR di grasso nell oliatore Se ben lub...

Page 16: ...LUHFWLRQ RI URWDWLRQ L 3XOOH IRU 9 EHOW M 9DFXXP SXPS GDWD SODWH N 2LO OHYHO WHOOWDOH O 2LO GUDLQ SOXJ P 2LO OO SOXJ YHQW YDOYH XQGHU WKH FRYHU Q HEROW R RROLQJ DLU LQOHW Fig 6 RUUHFW SRVLWLRQ RI WKH...

Page 17: ...he purchaser Repaired or replacement goods shall be returned to the purchaser ex works Varisco SpA Padua The replaced goods shall become our property It is understood that the above mentioned warranty...

Page 18: ...QFHV RU RLO PLVW Carrying out maintenance with the engine running Climbing on top of the engine driven pump to perform work of any kind Resting metal tools on the battery 9 Fig 1 Working on the pump w...

Page 19: ...GMXVWPHQWV DUH UHTXLUHG DOZD V DGDSW WKH VXUIDFH RI WKH VODE WR WKH EDVH SODWH DQG QHYHU WKH base plate to the slab 7 2 PIPEWORK Clean pipework thoroughly before connecting it to the pump Suction pipe...

Page 20: ...see section 13 To stop the engine and consequently stop the engine driven pump simply pull the stop knob Fig 8 10 MAINTENANCE WARNING HIRUH FDUU LQJ RXW PDLQWHQDQFH RU UHSDLU ZRUN RQ WKH XQLW LW LV HV...

Page 21: ...crews 45 and 45 1 Fig 11 Smear the seal 40 Fig 11 and shaft sleeve 31 Fig 11 with oil and slip the seal onto one end of the shaft sleeve Slip the sleeve and seal onto the shaft and push to overcome th...

Page 22: ...and replace the coupling with a new one Work through the instructions in reverse order for re assembly 10 12 DISASSEMBLING PUMP FROM SYSTEM To disassemble the pump from the system you must Follow the...

Page 23: ...urves Impeller may be worn or broken Disassemble pump casing as described in section 10 2 and check impeller for wear Cutwater leading edge of the volute may be worn Remove pump casing as described in...

Page 24: ...etween rotating and non rotating components Disassemble pump casing as indicated in sect 10 2 and check for scratches on surfaces Foreign matter in the impeller Disassemble pump casing as described in...

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Page 26: ...QH UpSDUpH RX FHOOH HQ UHPSODFHPHQW VHUD OLYUpH j O DFKHWHXU IUDQFR O XVLQH GH 9DULVFR 6S 3DGRXH D PDUFKDQGLVH UHPSODFpH GHYLHQW OD SURSULpWp GH QRWUH 6RFLpWp O HVW ELHQ HQWHQGX TXH OD JDUDQWLH HQ TXH...

Page 27: ...sion DVSLUHU OHV VXEVWDQFHV WR LTXHV LQ DPPDEOHV RX OH EURXLOODUG G KXLOH De faire des op rations d entretien lorsque le moteur est en marche De monter sur la pompe pour effectuer une op ration quelco...

Page 28: ...D GDOOH DX EkWL HW MDPDLV OH FRQWUDLUH VL GHV DMXVWHPHQWV V DYqUHQW n cessaires 7 2 TUYAUX 1HWWR HU VRLJQHXVHPHQW OHV WX DX DYDQW GH OHV UHOLHU j OD SRPSH H WX DX G DVSLUDWLRQ GRLW DYRLU XQ GLDPqWUH p...

Page 29: ...VXU OD EXWpH GH Q GH FRXUVH GX OHYLHU GH O DFFpOpUDWHXU OD SRPSH DEVRUEH XQH SXLVVDQFH VXSpULHXUH j FHOOH TXH OH PRWHXU SHXW IRXUQLU HQ DXJPHQWDQW OH QRPEUH GH WRXUV SRXU OHTXHO FHOXL FL D pWp UpJOp...

Page 30: ...LJ DLQVL TXH OH MRLQW FRUUHVSRQGDQW LJ GX SRUWH PRWHXU pPRQWHU OH SDUH KXLOH LJ DYHU OH SRUWH PRWHXU DYHF GX VROYDQW SRXU HQOHYHU OHV UpVLGXV GH JUDLVVH HW ELHQ QHWWR HU OH ORJHPHQW GX SDUH KXLOH HW G...

Page 31: ...SH j YLGH HVW IRUQLH SOHLQH G KXLOH HW LO Q HVW SDV EHVRLQ GH VXEVWLWXWLR SRXU OHV SUqPLHUHV K GH IRQFWLRQQHPHQW SUqV FHWWH SpULRGH LO IDQW UHPSODFHU O KXLOH 8WLOLVHU XQ W SH G KXLOH DYHF YLVFRVLWq 62...

Page 32: ...s d tach es 13 MAUVAIS FONCTIONNEMENT CAUSES ET SOLUTIONS ATTENTION YDQW G H DPLQHU OHV FDXVHV SRVVLEOHV GH PDXYDLV IRQFWLRQQHPHQW YpUL HU VL OHV LQVWUXPHQWV GH FRQWU OH YDFXRPqWUH manom tre compte to...

Page 33: ...W GH OD SRPSH DSUqV DYRLU PHVXUp OD YLVFRVLWp GX OLTXLGH TXL QH GRLW SDV rWUH VXSpULHXUH j F6W SRXU OHV SRPSHV FHQWULIXJHV 9pULILHU OHV DXWUHV FDXVHV SRVVLEOHV YRLU OH SRLQW GX SDUDJUDSKH HW OH SDUDJU...

Page 34: ...OHV URXOHPHQWV FRPPH LQGLTXp DX SDUDJUDSKH 13 9 La garniture fuit DUQLWXUH GH W SH H W SH GH JDUQLWXUH HVW LQGLTXp SRXU OH SRPSDJH GH OLTXLGHV WURXEOHV RX FRQWHQDQW GHV VXEVWDQFHV DEUDVLYHV HW GHV SU...

Page 35: ...ckschlagventil Option e Saugd se f Schalld mpfer g Gasablass h Pfeil zur Angabe der Drehrichtung i Keilriemenscheibe j Schild Vakuumpumpe k lstandsanzeige l lablassstopfen m leinf llstopfen Entl ftun...

Page 36: ...setzte Ware wird dem K ufer frei ab Werk Varisco SpA Padua zur ckerstattet Die ersetzte Ware wird unser Eigentum Die vorausgehende Garantie umfasst und ersetzt die gesetzlich vorgesehenen Garantien un...

Page 37: ...Wartungsarbeiten am Motor vornehmen wenn dieser in Betrieb ist auf die Motorpumpe steigen um Eingriffe vorzunehmen Metallwerkzeuge auf die Batterie zu legen 9 Abb 1 Eingriffe an der Motorpumpe vorzune...

Page 38: ...UIRUGHUOLFK VLQG GHQ RGHQ DQ GHQ 8QWHUEDX DQSDVVHQ QLH GHQ Unterbau an den Boden 7 2 LEITUNGEN Reinigen Sie die Leitungen vor demAnschlie en an die Pumpe sorgf ltig DieAnsaugleitung muss einen Durchme...

Page 39: ...RUV H XJ Gehen Sie beim Ansaugen der Pumpe wie folgt vor HVFKOHXQLJHQ 6LH QDFK XQG QDFK DXI GLH FKVWGUHK DKO EHWlWLJHQ 6LH QLH GHQ QGVFKDOWHU GHV DVKHEHOV DOOV GLH UHK DKO f r die der Motor tariert wo...

Page 40: ...lappe 1 Abb 3 L sen Sie die Muttern 52 Abb 11 und entfernen Sie das Pumpengeh use wobei versucht werden sollte die Dichtung nicht X EHVFKlGLJHQ EE Blockieren Sie das Laufrad 03 Abb 11 und entfernen Si...

Page 41: ...WJH RJHQ werden 10 8 ABSCHEIDER gIIQHQ 6LH XP QWOHHUHQ GHV EVFKHLGHUV EE LP DOO YRQ URVW RGHU EODJHUXQJ YRQ 0DWHULDO GLH XVODVVNODSSH GHV Pumpengeh uses 1 Abb 3 LH LQWHUQHQ HEHO VLQG XJlQJOLFK ZHQQ GL...

Page 42: ...VWRPHUGLFKWXQJHQ ZHUGHQ XQWHU HDFKWXQJ GHU GLHVEH JOLFKHQ JHVHW OLFKHQ HVWLPPXQJ JHWUHQQW HQWVRUJW LH DWWHULH ZLUG XQWHU HDFKWXQJ GHU GLHVEH JOLFKHQ JHVHW OLFKHQ HVWLPPXQJ JHWUHQQW HQWVRUJW Wir erinne...

Page 43: ...H GHQ Q XJ GHU Anschl sse und inspektionieren Sie die Ansaugleitung Das Laufrad und oder die Verschlei platte N QQHQ DEJHQXW W VHLQ 1HKPHQ 6LH GLH UVHW XQJ YRU HUOHJHQ 6LH GD X GLH 3XPSH ZLH LQ den en...

Page 44: ...rper 13 7 Die Pumpe blockiert Fremdk rper im Laufrad Inspektionieren Sie das Laufrad bauen 6LH GD X GDV 3XPSHQJHKlXVH DXV ZLH in Abschnitt 10 2 beschrieben 13 8 Die Lager haben eine kurze Lebensdauer...

Page 45: ...D DQWLUUHWURFHVR RSFLRQDO H RFD GH DVSLUDFLyQ I 6LOHQFLDGRU J HVFDUJD GHO JDV K OHFKD GH LQGLFDFLyQ GHO VHQWLGR GH URWDFLyQ L 3ROHD SDUD FRUUHDV WUDSH RLGDOHV M 3ODFD GHSUHVRU N 7HVWLJR QLYHO DFHLWH O...

Page 46: ...adova La mercanc a sustituida queda de nuestra propiedad Se considera que la garant a absorbe y sustituye las garant as o responsabilidades previstas por la ley e incluye todas nuestras otras responsa...

Page 47: ...Subir a la motobomba para efectuar intervenciones de cualquier tipo SR DU KHUUDPLHQWDV PHWiOLFDV VREUH OD EDWHUtD LJ Intervenir en la motobomba cuando la misma est conectada con un mando remoto activo...

Page 48: ...OL DU DGDSWDFLRQHV DGDSWDU HO SODQR GH OD ORVD DO yFDOR QXQFD HO yFDOR D OD ORVD 7 2 TUBER AS LPSLDU HVPHUDGDPHQWH ODV WXEHUtDV DQWHV GH FRQHFWDUODV D OD ERPED D WXEHUtD GH DVSLUDFLyQ GHEH WHQHU XQ GL...

Page 49: ...RSH GH OD SDODQFD GHO DFHOHUDGRU DXPHQWDQGR XOWHULRUPHQWH HO Q PHUR GH UHYROXFLRQHV SDUD ODV TXH HO PRWRU KD VLGR FDOLEUDGR OD ERPED QHFHVLWDUtD GH XQD SRWHQFLD VXSHULRU D OD TXH HO PRWRU SRGUtD GDU 1...

Page 50: ...DOH DXWRPiWLFDPHQWH OD SDUWH JLUDWRULD GH OD MXQWD HVWDQFD LJ PRQWDGD HQ HO GLVWDQFLDGRU LJ 6DFDU OD JXDUQLFLyQ MD GHO SRUWDPRWRU LJ FRQ OD UHODWLYD JXDUQLFLyQ LJ 6DFDU HO VHOOR GH DFHLWH LJ DYDU FRQ...

Page 51: ...a 1 Fig 3 RV PHFDQLVPRV LQWHULRUHV VRQ DFFHVLEOHV TXLWDQGR OD WDSD VXSHULRU GHVSXpV GH KDEHU GHVHQURVFDGR ORV WRUQLOORV GH MDFLyQ de la tapa 1 Fig 4 10 9 BOMBA DE VAC O La motobomba est equipada con u...

Page 52: ...HEHQ VHU VHSDUDGDV OOHYDGDV D XQ YHUWHGHUR DXWRUL DGR SDUD VHU HOLPLQDGRV D QRUPD GH OH D EDWHUtD VH GHEH VHSDUDU PDQGDU D ORV FHQWURV GH UHFRJLGD DXWRUL DGRV SDUD VHU HOLPLQDGD VHJ Q OD OH Finalmente...

Page 53: ...desgastados Se debe sustituirlos bajando la bomba como se describe en las secciones 10 2 y 10 3 La tuber a de aspiraci n es de di metro LQVX FLHQWH Reemplazar la tuber a de aspiraci n Verificar otras...

Page 54: ...Los cojinetes duran poco Cuerpos extra os en el impulsor Cambiar los cojinetes Los cojinetes est n oxidados Cambiar los cojinetes 13 9 La junta estanca tiene p rdidas Junta estanca tipo 1 2 Este tipo...

Page 55: ...E LOLQGHU F 5RWRUV G 7HUXJVODJNOHS RSWLRQHHO H DQ XLJRSHQLQJ I HOXLGGHPSHU J DVDIYRHU K 3LMO GLH GH URWDWLHULFKWLQJ DDQJHHIW L 5LHPVFKLMI YRRU 9 ULHPHQ M DEHO GUXNUHJHODDU N RQWUROHODPSMH ROLHSHLO O R...

Page 56: ...QJ YRRU YHUNUHJHQ LV HQ IUDQFR 9 5 6 2 6S 3DGRYD OOH RQNRVWHQ YRRU GH GHPRQWDJH KHUPRQWDJH YDQ KHW SURGXFW YDQ HQ RS GH SODDWV YDQ LQVWDOODWLH HQ DOOH DQGHUH LQJUHSHQ LQ GH ZHUNSODDWV EOLMYHQ WHQ ODVW...

Page 57: ......

Page 58: ...een ZDWHUSDV GLH RS GH HQV YDQ GH WRHYRHURSHQLQJ YDQ GH SRPS ZRUGW JHSODDWVW Wanneer er aanpassingen nodig mochten zijn moet men het vlak van de sokkel aan het onderstel aanpassen nooit het onderstel...

Page 59: ...RS JDQJ EUHQJHQ YDQ GH SRPS UDDGSOHHJ GH KDQGOHLGLQJ YDQ GH PRWRU HOI RP GH PRWRU RS WH VWDUWHQ 2P GH SRPS RS JDQJ WH EUHQJHQ PRHW PHQ HOHLGHOLMN YHUVQHOOHQ WRW RS KHW PD LPXP WRHUHQWDO 1RRLW RS KHW H...

Page 60: ......

Page 61: ...everd en vereist geen vervanging tijdens de eerste 15 000 werkuren Bij het verstrijken van deze periode moet men de olie verversen Gebruik een type olie met viscositeit ISO VG 100 OPGEPAST Het onderho...

Page 62: ...er de toerenteller de debietmeter enz correct werken Probleem 2RU DDN Oplossing 13 1 De pomp gaat niet in gang H WRHYRHUOHLGLQJ VWDDW RQGHU GUXN Ontlucht de toevoerleiding Het toerental van de pomp is...

Page 63: ...onderdelen Demonteer het pomphuis zoals aange geven in paragr 10 2 en controleer of er geen oppervlakken met krassen zijn Vreemde voorwerpen in de rotor Demonteer het pomphuis zoals aange geven in par...

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