Van Der Stahl FAS-402-CH Series Operating Instructions Manual Download Page 55

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FAS-402-CH/FAS-602-CH Series Operating Instructions Ver. 1.05E

Others

Although life of sealing portion or slide portion in the machine differs by frequency of use, exchange is
needed every three or four year.

Piping tube discolor and harden by surrounding temperature or humidity.

As it cause an air leak, please replace the tube regularly.

In addition to the standard life, when surroundings are dusty, please clean or exchange valve and filter.

Also about the electric parts, cleaning or exchange is needed with surrounding situation (humidity, dust,
or usage) in addition to the standard life.

Name

Type and model

Standard life and remarks

Circuit breaker with S-6

Circuit breaker GB-2Z

WLPHVWLPHVPLQ

S-6 safety circuit board

500,000 times or more

UHOD\RQERDUG

SSR-03 relay

SSR-03

KRXUVRUPRUHRQFRQWDFW

Relay in microcomputer

FTR-F3AA024E-HA5A

5,000,000 times or more

Lever lower position MS

Microswitch BA-2RQ1-T4-J

WLPHVRUPRUHRQFRQWDFW

Cooling fan

Fan UT120C9

Average life 3,000hours

FRQVHFXWLYHRSHUDWLRQ

Sealing transformer

)$6&+7UDQVIRUPHU99*9
)$6&+'7UDQVIRUPHU9'9
)$6&+7UDQVIRUPHU9*9

FAS-602-CH-10D: Transformer VG-602-10D

Out of rating

3RZHUFRUG9

CT2X3X5M 3P 20A125V

Out of rating

3RZHUFRUG9

CT2X3X5M 3P 20A250V

Out of rating

Foot switch

Switch OFL-V-SP

500,000 times or more

Parts name

Type

Details at out of rating

Air pump

'236&VSHFLDO

Vacuum air : 40-48L/min
Vacuum degree : -88.3kPa
Supply air : 40-48L/min

Parts name

Type

Standard life and remarks

/HYHUF\OLQGHUELJ

Cylinder CDQ2B63-30DZ-M9BV
Cylinder CDQ2B63-30DZ-M9BVS

500,000 times or 3 years

/HYHUF\OLQGHUVPDOO

Cylinder CQ2B32-25DZ

500,000 times or 3 years

Nozzle cylinder

Cylinder CDM2BZ25-75AZ-H7BS

500,000 times or 3 years

Lever cylinder solenoid valve

Valve VK3120-1H-01

500,000 times or 3 years

Valve VK332-1H-01

500,000 times or 3 years

Nozzle cylinder solenoid valve

Valve VK3120-1H-01

500,000 times or 3 years

Air solenoid valve

Valve 200E1-21

500,000 times or 3 years

Filter regulator

AW30-02BDE-NR

Cock and connector attached

37;PPLQWHUQDOGLDPHWHU

11 Specifications of accessories

Air parts

Electric parts

Air pump

Summary of Contents for FAS-402-CH Series

Page 1: ...Printed April 2016 1st Edition 1 05E MICROCOMPUTER CONTROLLED TABLETOP NOZZLE TYPE C TYPE VACUUM SEALER OPERATING INSTRUCTIONS www vanderstahl com FAS 602 CH FAS 402 CH SERIES...

Page 2: ...e operation please set up the suitable operation patterns for your application Otherwise you cannot operate the machine in the way other than the pre installed operation patterns You can set the opera...

Page 3: ...his manual to easily identify the conditions of risks damages or some tips for the optimal use of your unit Caution Minor injuries or damages to the unit may occur when the instruction is ignored Warn...

Page 4: ...t setting and operation procedures 19 8 1 Operate the machine with a pre installed operation pattern 20 8 1 1 Sample operating procedures seal only operation 21 8 1 2 Sample operating procedures manua...

Page 5: ...zle 50 9 12 Replace a temperature sensor for FAS 402 CH FAS 402 CH 10D 51 9 13 Replace a temperature sensor for FAS 602 CH FAS 602 CH 10D 52 10 Specification 53 Safety measures 53 Appearance dimension...

Page 6: ...Heating element width 5mm 10mm FAS 402 602 CH 5 pcs 5 pcs FAS 402 602 CH 10D 10 pcs These illustrations are not reduced equally 1 Machines body 1pc 2 Foot switch 1pc 3 Table 1pc 4 Accessories 5 Others...

Page 7: ...n locations where there is a danger of injury to a person or damage to the machine Label location details are illustrated below Please check them before beginning operation Labels not readily apparent...

Page 8: ...cur W2041 E KEEP HANDS AWAY CAUTION HOT W2125 CAUTION When the air cock is opened the seal part opens automatically Do not approach to avoid the danger W2035 E CAUTION When opening the cover for maint...

Page 9: ...er than the specified voltage Warning Do not insert any metal objects into the sealing area Please do not place any metal objects into the sealing area during operation This could cause electrocution...

Page 10: ...on there is a possibility of malfunction of the machine such as short circuit Do not operate the machine until the cause of the shut down is ascertained and the problem has been addressed Caution Be c...

Page 11: ...let Heating temperature should be set at a minimum Set sealer so that an acceptable seal is completed at the lowest heating temperature Excessively high heating temperatures will damage the fluoro gla...

Page 12: ...eplace the parts and be careful when doing so Dust in the sealing area Dust will prevent attainment of a smooth seal It could also cause damage to heating element and or other routine maintenance part...

Page 13: ...which presses against the film and instantly heat seals the package Though this machine yields superior quality sealing it is not compatible with films thicker than that indicated in the diagram belo...

Page 14: ...lamp turns on during heating cycle 12 Cooling lamp The cooling lamp turns on during cooling cycle 6 Major parts and function Control switch panel Frame cover Vacuum nozzle Table Air filter Foot switch...

Page 15: ...e angle bar side using a bolt When fixed at the hole c table has tilting angle When fixed at the hole d table is in the horizontal position 3 Securely fix the table with bolts and wing nuts after adju...

Page 16: ...35 MPa How to Decrease the Air Pressure Pull up an air pressure adjustment knob and turn it counterclockwise At this point the air remaining inside the piping will not be released and air pressure rem...

Page 17: ...unit Warning The power consumption varies depending on each model Check that the capacity of the outlet is larger than the power consumption of your machine and plug it directly to the outlet Using a...

Page 18: ...ll stop completely Compressor and cooling fan will stop running Unplug the power outlet in the case of not using the machine for a while After use please clean up the parts such as dry filter Please r...

Page 19: ...reading this chapter 8 3 Explanation of the terms This chapter explains the commonly used terms on the display or in this manual Please refer to the Explanation of terms if you are not sure about the...

Page 20: ...rature 140 C 280 F CT Cooling Temperature 100 C 200 F Refer to 8 5 Operation procedures 8 5 1 Seal only 8 1 2 Sample operating procedures manual vacuum sealing operation Operation No 02 VAC SEAL manua...

Page 21: ...is complete Please make sure that the seal is properly performed When not using the machine for a while please make sure the followings a Turn OFF the power switch b Turn OFF the circuit breaker c Unp...

Page 22: ...acuum lamp turns off Operation No 02 VAC SEAL The seal parameters set at the time of factory shipment HT 140 C 280 F CT 100 C 200 F Refer to 8 5 Operation procedures 8 5 2 Manual vacuuming and sealing...

Page 23: ...turns on Cooling is finished Cooling lamp turns off Sealing process is complete Pressure lever returns to the initial position and the nozzle comes forward automatically 11 Finish operation The sea li...

Page 24: ...ration Operation No 06 VAC SEAL timer Operation setting Heating temperature 140 C 280 F Heating time 0 3 seconds Cooling temperature 100 C 200 F Vacuum time 12 0 sec 8 2 Register sample operation patt...

Page 25: ...g buttons 4 Push the button 5 Select 1 Entry by pushing buttons 6 Push button The display will show the following 9 Use button to set the heating temperature to 140 C 280 F Please refer to 8 4 5 Set t...

Page 26: ...VAC SEAL by pushing buttons 11 Set the vacuum timer to 12 0seconds Refer to 8 4 9 Set the vacuum time 3 Operation No 01 is displayed 2 Turn ON the power switch 1 Turn ON the circuit breaker 4 Push th...

Page 27: ...current stops a cooling process is necessary during which the pressure is maintained The name impulse sealer is derived from the fact that the current and heat are delivered on impulse or instantaneo...

Page 28: ...elete 4 Maintain ENT button Push to complete the setting UP DOWN arrow buttons Push to move to the setting display Push to increase or decrease the setting value RIGHT LEFT arrow buttons Push to move...

Page 29: ...nt Push button one time 1 The following explains on condition circuit breaker and the power switch are ON 2 The numeric values on the control unit display is described as xx 3 The cursor position is d...

Page 30: ...e 3 Change the registered operation pattern Place the cursor on 2 Change using buttons Push buttons Select the desired number you would like to change the parameters using the buttons and push to sele...

Page 31: ...is displayed on the screen The following will be displayed Change the temperature of other than currently displayed operation patterns Refer to 8 4 2 Select a desired operation number After selecting...

Page 32: ...increase decrease continuously Use this method when making wide range changes in the settings Setting range 40O C 100O F set heating temp The below menu display will be shown Change the registered op...

Page 33: ...Put the cursor to 4 Maintain by pressing buttons Press and display changes to the one for selecting maintenance mode ON or OFF Initial state OFF as the following illustration 3 Put the cursor to ON by...

Page 34: ...owing 8 5 1 Seal only 1 2 3 4 5 Circuit breaker ON Power button ON 3 a Select the already registered seal only operation Set the heating temperature Setting range 60 250 C 140 480 F Set the heating ti...

Page 35: ...QJ LV QLVKHG KHDWLQJ ODPS LV WXUQHG RII FRROLQJ lamp is turned on 7 Set a pouch on the sealing position 3ODFH D SRXFK WR WKH VHDOLQJ DUHD ZKLOH FRQ UPLQJ WKH VHDO SRVLWLRQ Sealing process is comple Wh...

Page 36: ...lect the already registered seal only operation Set the heating temperature Setting range 60 250 C 140 480 F Set the heating time Setting range 0 0 2 0seconds Set the cooling temperature Setting range...

Page 37: ...I FRROLQJ ODPS turns on RROLQJ LV QLVKHG RROLQJ ODPS WXUQV RII When not using the machine for a while unplug the power outlet Refer to 7 13 Turn OFF the circuit breaker and power switch and 7 14 Inspe...

Page 38: ...breaker ON Power button ON 3 a Select the already registered seal only operation Set the vacuum time Setting range 0 1 99 9seconds Set the heating temperature Setting range 60 250 C 140 480 F E 5HJLV...

Page 39: ...KHDWLQJ LV QLVKHG KHDWLQJ ODPS WXUQV RII FRROLQJ ODPS turns on RROLQJ LV QLVKHG RROLQJ ODPS WXUQV RII When not using the machine for a while unplug the power outlet Refer to 7 13 Turn OFF the circuit...

Page 40: ...t breaker ON Power button ON 3 a Select the already registered seal only operation Set the vacuum degree Setting range 10 100kPa Set the heating temperature Setting range 60 250 C 140 480 F E 5HJLVWHU...

Page 41: ...HDWLQJ LV QLVKHG KHDWLQJ ODPS WXUQV RII FRROLQJ ODPS turns on RROLQJ LV QLVKHG RROLQJ ODPS WXUQV RII When not using the machine for a while unplug the power outlet Refer to 7 13 Turn OFF the circuit b...

Page 42: ...sheet 2 sheets per set or 5M roll 3ODVWLF QXW ZKLWH 5 pcs per set Center dry tape 5M roll 110V specification 220V specification 1 Single side heating type 2 Double side heating type 9 Replacing the r...

Page 43: ...and sponge holder 2 Remove the fluoro glass sheet holder and sponge holder Then remove the damaged fluoro glass sheet from the fluoro glass sheet roll bar 3 Attach the new fluoro glass sheet using th...

Page 44: ...e other side of the tape to the opposite side of the sponge holder Adhere to the pressure lever Replace when When the fluoro glass sheet breaks burns or when the seal becomes messy etc Essential tools...

Page 45: ...he electrode groove Make sure that the heating element stays in place with the electrode as you securely tighten the screw to keep the heating element in place After tightening the securing screw retu...

Page 46: ...des The glass tape and Sarcon sheet are sold individually or included in the maintenance parts kit 9 5 Replace glass tape 19mm pressure lever 25mm seal receiving plate and Sarcon sheet Caution If the...

Page 47: ...e rubber become uneven Essential tools Industrial alcohol Ethanol 1 Remove the center dry tape heating element and glass tape according to the each instruction 2 Remove the damaged silicone rubber Usi...

Page 48: ...adheres to the sides of the pressure lever 5 Cut the new 19mm width glass tape 2cm longer than the silicone rubber length Adhere it over 50mm width glass tape as shown in the right illustration 6 Fol...

Page 49: ...ential tools Phillips screwdriver 1 Remove the cover on the left side of frame using a Philips screwdriver 3 Remove the microswitch cover Remove the wiring with a Phillips screwdriver and replace to t...

Page 50: ...bolt on the of nozzle supporter by the spanner 1 Take off the frame cover 2 Remove the elbow from the nozzle Push the open ring to horizontal direction with nozzle then lock will be canceled 4 Extrac...

Page 51: ...e on the right 6 Firmly secure the temperature sensor fixing plate the A 2 side while lightly pulling the sensor toward the temperature sensor module so that there is no slacking between the temperatu...

Page 52: ...right Caution Make sure that there is no slacking between Screw A 1 and Screw A 2 6 Firmly secure the temperature sensor fixing plate the A 2 side while lightly pulling the sensor toward the temperat...

Page 53: ...s label can be found on the machine body Note 2 Please put the plug in your country style Note 3 Set the cooling temperature lower than the heating temperature If the cooling temperature LV VHW WRR FO...

Page 54: ...U 100kpa 50kpa 10kpa ENT MENU Unit mm Unit mm FAS 402 CH FAS 402 CH 10D FAS 602 CH FAS 602 CH 10D Appearance dimensions drawing Circuit breaker Circuit breaker Air regulator Duct flange for the concen...

Page 55: ...Cooling fan Fan UT120C9 Average life 3 000hours FRQVHFXWLYH RSHUDWLRQ Sealing transformer 6 7UDQVIRUPHU 9 9 9 6 7UDQVIRUPHU 9 9 6 7UDQVIRUPHU 9 9 FAS 602 CH 10D Transformer VG 602 10D 9 Out of rating...

Page 56: ...r is changed replace with new one Sarcon sheet If it is not damaged or color is changed replace with new one Vacuum tube section Verify that there is no any foreign object in joint and horse Checking...

Page 57: ...ag and the degree showed on the gauge are different So clean the filter element once every week Pull down the release lever turn the cup 45 right or left and pull it down 12 2 Clean the air filter 12...

Page 58: ...VS TC 5V GND AD2 AD3 GND 24v AD SOL Y5 SOL Y1 SOL Y2 SOL Y3 SOL Y4 Printer COM NO 2A 2B 1A 1B 110V 0V 105V Lever Down Lever Hold in middle Lever Hold in lower Vacuum Valve Nozzle forward foot Switch L...

Page 59: ...COM NO 2A 2B 1A 1B 220V 0V 105V Lever Down Lever Hold in middle Lever Hold in lower Vacuum Valve Nozzle forward foot Switch Lever Upper position Lever sponge Lever lower position Nozzle Back Position...

Page 60: ...DZ M9BVS CDM2BZ25 75AZ H7BS LS X4 A B A A A B R1 R R R1 R2 P P R2 digital vacuum gauge Sealing section Nozzle Nozzle cylinder Air regulator 100 PL12 02 Exhaust duct SOL Y5 200E1 21 R PL8 02 Air source...

Page 61: ...d Replace the glass tape Set heating temperature is too high Set the heating temperature at PLQLPXP WR PDNH D VXI FLHQW VHDO Set cooling temperature is too high Adjust the cooling temperature lower He...

Page 62: ...electrode contacts with the heating element using the sandpaper V WKH EODFN RU EOXH ZLUH IURP the transformer to the electrode disconnected 6HFXUHO LQVWDOO WKH EODFN RU EOXH wire from the transformer...

Page 63: ...wo lamps are turned on GXULQJ KHDWLQJ Are two red and daylight color lamps turned off during heating 5HIHU WR WKH LOOXVWUDWLRQ When the lamps are OFF please check if the SSR 03 lamp of the lower illus...

Page 64: ...y be damaged If SSR 03 lamp is turned off SSR 03 may be damaged Contact Van der Stahl Scientific Over heating If the temperature does not reach to the setting within 3 5 seconds at heating this messag...

Page 65: ...play in the maintenance mode When the trouble occurs we recommend to display the maintenance mode The position of black marked X and Y told operator the trouble pattern Please tell your dealer or our...

Page 66: ...tions Ver 1 05E 16 Exploded view of the maintenance mode Sealing section Inside of the frame cover Sealing plate Electrode Sponge rubber Sponge rubber holder lower Sponge rubber holder upper Fuse SSR...

Page 67: ...perating Instructions Ver 1 05E Nozzle unit section Inside of the bottom plate Air unit section Vacuum solenoid valve Air pump Nozzle Nozzle cylinder Cylinder small Cylinder big Transformer Auto trans...

Page 68: ...APR 2016 1st Edition FAS 402 602 CH Series Operating Instructions Ver 1 05E Represented by 1652 Plum Lane Redlands CA 92374 800 550 3854 www vanderstahl com...

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