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Safety

Valley ClassicPlus Control Panel

   9

Minimum Working Clearance

To reduce the risk of injury, all persons require adequate working clearance around the electrical panel or other 
electrical equipment. The table below identifies the minimum working clearance needed. Refer to U.S. Occupa-
tional Safety & Health Administration (OSHA) Regulations (Standards - 29 CFR) Safeguards for personnel pro-
tection. -1910.303(g)(1)(i), or any other applicable national, state or local regulations, for additional information.

 

Concrete, brick or tile walls shall be considered as grounded.

Qualified Person

A Qualified Person is one who, by possession of a recognized degree, certificate, or professional standing, or 
who by extensive knowledge, training, and experience, has successfully demonstrated his/her ability to solve or 
resolve problems related to the subject matter, the work, or the project.
Only qualified persons may work on electric circuit parts or equipment that have not been de-energized.
Refer to U.S. Occupational Safety & Health Administration (OSHA) Regulations Standards - 29 CFR 1926.32(m) 
and 1910.333, or applicable national, state or local regulations for additional information.

Irrigation Equipment near Airports and Crop Dusting Aircraft

•  If any part of the irrigation machine comes within 3200 ft (975 m) of an airport runway, especially the ap-

proach (ends) of the runway, additional warning markers may be required. In the United States, CFR Title 14, 
Chapter I, Subchapter E, Part 77 – Safe, Efficient Use, and Preservation of the Navigable Airspace describes 
when marking is needed.
This document is available at: www.ecfr.gov 

•  Marking requirements vary depending on the location of the irrigation equipment relative to the runway, the 

type of airport (Civil, Military, or Heliport) and other factors. Contact the local airport authority for guidance 
and specific recommendations. In the United States, guidelines for marking structures near airports are 
published by the Federal Aviation Administration in Advisory Circular AC 70/7460-1L – Obstruction Marking 
and Lighting.
Available here: www.faa.gov/regulations_policies/advisory_circulars 

•  For irrigation machines near private or unregulated airfields, including farm-based airstrips, Valley strongly 

recommends complying with the same standards and requirements as Civil airports as shown in Part 77.  

•  Regulations vary by country, contact your local aviation authority for guidance.

Overhang cables, including overhang back cables are a particular danger. In locations where low-flying 
aircraft are likely, such as within 1,500 ft (457 m) of an end of an airport runway, or where crop dusting aircraft 
are common, Valley recommends adding obstruction markers to overhang cables to improve their visibility.  
For large overhangs (36 ft / 10.97 m Heavy Duty and longer), five 12 in (300 mm) or 20 in (500 mm), aviation 
orange marker balls are sufficient. One near the rabbit ears, two in the middle of the back cables and two in 
the middle of the highest overhang cables. Refer to Section 3.5 in AC70/7460-1 for additional details. Aviation 
marker balls are available online and from a variety of aviation and airport safety equipment providers.

MINIMUM WORKING CLEARANCE 0-600 VOLTS

WIDTH

OF WORKING 

CLEARANCE 

AREA

HEIGHT

OF WORKING 

CLEARANCE 

AREA

MINIMUM WORKING CLEARANCE

IN FRONT OF ELECTRICAL PANEL/EQUIPMENT 

EXPOSED LIVE PARTS 

ON ONE SIDE OF WORK 

SPACE AND NO LIVE 

GROUNDED PARTS ON 

THE OTHER SIDE.

   EXPOSED LIVE PARTS 
ON ONE SIDE OF WORK 

SPACE AND LIVE 

GROUNDED PARTS ON 

THE OTHER SIDE.

EXPOSED LIVE PARTS 

ON ONE SIDE OF WORK 

SPACE AND EXPOSED 

LIVE PARTS ON THE 

OTHER SIDE.

30 in (760 mm) 

MINIMUM OR 

WIDTH OF 

ENCLOSURE, 

WHICH EVER IS 

GREATER

78 in (1980 mm) 

MINIMUM OR 

HEIGHT OF 

ENCLOSURE, 

WHICH EVER IS 

GREATER

36 in (915 mm) MINIMUM

42 in (1065 mm) MINIMUM

48 in (1220 mm) MINIMUM

Summary of Contents for ClassicPlus

Page 1: ...2019 Valmont Industries Inc Valley NE 68064 USA All rights reserved www valleyirrigation com Valley ClassicPlus Control Panel Owner s Manual 0998940_C...

Page 2: ...Valley ClassicPlus Control Panel 2...

Page 3: ...ice 11 Operate Safely 12 Safety Decals 16 Overview 19 Controls and Components 19 Main Disconnect Switch 20 3 Second Auto Restart 20 Start Stop Switch 20 Forward Reverse Switch 20 Wet Dry Switch 21 SIS...

Page 4: ...Table of Contents Valley ClassicPlus Control Panel 4...

Page 5: ...1 Irrigation Machines Statement regarding Pressure Equipment Directive 97 23 EC The Crop Irrigation System is excluded from the scope of the Pressure Equipment Directive by the language of Article 1 S...

Page 6: ...connected from the irriga tion machine structure to a ground rod and another cable from the irrigation machine structure to the ground terminal on generator in order for the differential ground fault...

Page 7: ...he equipment or damage the equipment Safety Messages Safety messages in this manual are preceded by the hazard symbol and one of three words DANGER WARN ING or CAUTION These messages alert you to pote...

Page 8: ...russ rods pipes angles and ladders in areas with energized power lines exposed conductors or circuit parts work practices such as the use of insulation guarding and material handling techniques must b...

Page 9: ...al airport authority for guidance and specific recommendations In the United States guidelines for marking structures near airports are published by the Federal Aviation Administration in Advisory Cir...

Page 10: ...ther environmental conditions will increase the possibility of electrocution and require additional consideration Transmitter towers can induce the equipment or materials being handled with an electri...

Page 11: ...itch close valve etc 4 De activate the energy isolating device s so that the machine or equipment is isolated from the energy source s 5 Lock out the energy isolating device s with assigned individual...

Page 12: ...and what to do in case of emergencies EMERGENCY STOPPING The machine can be stopped at any time at any tower by turning the disconnect switch located underneath the tower box to the OFF position Refer...

Page 13: ...re 13 2 CAUTION QUALIFIED SERVICE PERSONNEL If you do not understand electricity or other parts of the machine have qualified service personnel per form any hazardous repairs or maintenance CAUTION GU...

Page 14: ...ut warning DO NOT TOUCH ROTATING DRIVE SHAFT OR SHIELD CLOTHING OR LIMBS MAY BECOME ENTANGLED RESULTING IN SEVERE INJURY DO NOT SERVICE THE MACHINE UNTIL THE MAIN DISCONNECT IS LOCKED IN THE OFF POSIT...

Page 15: ...mediately discontinue use and adjust the shutoff setting or call your Valley dealer to repair the end gun shut off mechanism CAUTION AUTO REVERSE OPERATION SAFETY If the machine reverses direction at...

Page 16: ...Danger Warning and Caution decals appear in various locations on a Valley irrigation machine You MUST familiarize yourself and other operator s with these safety decals For replacement of any decal co...

Page 17: ...27 Auto Reverse Safety Switch 181 28 Switch Only 03E 29 Switch Mount 178 30 10 Hex Nut 013 31 10 x 2 1 2 R H Machine Screw 016 32 Retro t Split EGSO Ring Half 2 req d 178 3 1 2 x 1 1 2 Cap Screw 01610...

Page 18: ...become entangled resulting in severe injury Do not service until machine is locked in the off position Always replace drive shaft shield after servicing Drive Shaft Starts Without Warning DANGER Do no...

Page 19: ...RIOR CONTROL PANEL DOOR SERVICE WORK DONE ON THE CONTROL PANEL IS TO BE PERFORMED BY A QUALIFIED SERVICE PERSON ONLY ClassicPlus AUTO REVERSE AUTO STOP LINEAR PIVOT 1 2 3 4 5 6 7 8 9 10 11 12 13 Figur...

Page 20: ...unit mounted auto reverse auto stop is installed The standard switch those panels ordered without the optional drive unit mounted auto reverse auto stop will either be in the For ward or Reverse posi...

Page 21: ...ich completes the safety circuit and allows the system to run Therefore if the Wet Dry switch was in the WET po sition and the pressure dropped below 15 psi 103 kPa the system would shut down thus pro...

Page 22: ...rcent timer settings Hour Meter Records the number of hours the system has operated includ ing both hours with and without water or wet and dry time See Figure 22 2 Volt Meter The volt meter displays...

Page 23: ...rse auto stop is ordered as illus trated in Figure 23 4 In the Auto Reverse position the system will run continuously au tomatically reversing when either actuator arm is tripped In the Auto Stop posi...

Page 24: ...Overview Valley ClassicPlus Control Panel 24...

Page 25: ...e driven genera tor adjust the RPM of the generator until the voltmeter reads 480 505 volts DO NOT EXCEED 505 VOLTS 8 Place the WET DRY switch in the WET position 9 Select the direction of travel by p...

Page 26: ...wise and Reverse is counter clockwise 6 Press the START STOP switch to the START lo cation for 1 2 seconds and release The system should now start 7 Place the Engine RUN START switch in the RUN positi...

Page 27: ...See Figure 27 2 3 Turn the pumping unit OFF if not automatic 4 If an engine generator set is utilized place the Engine Run Start switch to the Start position for the next start up sequence WARNING DO...

Page 28: ...with the control panel NOTE If the system fails to start call your autho rized Valley dealer and relay your observa tions of the PANEL and TOWERS lights during start up procedure End Tower Light The E...

Page 29: ...ION MUST BE TAKEN BY THE OPERATOR WHEN THIS BUTTON IS DEPRESSED AS IT WILL BY PASS OR DISABLE ALL OF THE SYSTEM S SAFETY CIRCUITS NEVER DEPRESS THIS BUTTON FOR MORE THAN 3 TO 5 SECONDS IF THE SYSTEM I...

Page 30: ...started Machine Running When a change is made to the Eagle solid state percent timer setting dur ing operation the change is not immediately recognized by the percent timer First the percent timer com...

Page 31: ...mer the End tower light should be ON for 12 seconds and OFF for 48 seconds If the End Tower indicator light is ON for more than 13 seconds or less than 11 seconds the percent timer is not operating pr...

Page 32: ...NT TIMER SETTING HOURS PER REVOLUTION 0 15 3 8 100 21 0 20 5 1 77 28 0 30 7 6 51 41 0 40 10 2 39 55 0 50 12 7 31 69 0 60 15 2 26 83 0 70 17 8 96 96 0 80 20 3 19 110 0 90 22 9 17 124 1 00 25 4 15 138 1...

Page 33: ...Hours Per Revolution at 100 0 105 DLRDU in Meters Speed in ft min Speed in M min Example Example DLRDU 1260 ft DLRDU 384 M Speed in Feet Per Minute 6 77 ft min Speed in Meters Per Minute 2 06 M min H...

Page 34: ...ill apply Inches Per Day GPM 735 3 Millimeters Per Day LPS 735 3 SL 2 SL 2 735 3 735 3 2 2 _______ _______ 4 Determine Hours Per Revolution at 100 Percent Timer Setting Hours Per Revolution at 100 0 1...

Page 35: ...10 ______ In mm Rev 5 _____ 0 05 ______ In mm Rev Operation Percent Timer Setting Calculation Worksheet Continued 6 Determine Inches millimeters Per Revolution and Hours Per Revolution for any percent...

Page 36: ...an the ply rating of the old tire The 11 2 24 four ply Titan tires are specially constructed with a 6 ply bead and must be replaced with the same Valmont part num ber 0991257 or with a 6 ply tire WARN...

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