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Safety

Valley ClassicPlus Control Panel

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Use of Personal Protective Equipment

•  People working in areas where there are potential electrical hazards must use, personal protective equipment 

that is appropriate for the specific parts of the body to be protected and for the work to be performed. Refer to 
U.S. Occupational Safety & Health Administration (OSHA) Regulations (Standards - 29 CFR) Safeguards for 
personnel protection. - 1910.335, or applicable national, state or local regulations, for additional information.

•  Personal protective equipment must be maintained in a safe, reliable condition and periodically inspected or 

tested.

•  Protective shields, protective barriers, or insulating materials must be used to protect each person from 

shock, burns, or other electrically-related injuries while that person is working near exposed energized parts 
which might be accidentally contacted or where dangerous electric heating or arcing might occur. When nor-
mally enclosed live parts are exposed for maintenance or repair, they must be guarded to protect unqualified 
persons from contact with the live parts.

•  Safety signs and tags. Safety signs, safety symbols, or accident prevention tags must be used where neces-

sary to warn people about electrical hazards which may endanger them.

Conductive Materials and Equipment

Materials and equipment that can conduct electricity must be handled in a way that will prevent them from 
contacting energized power lines, exposed conductors or circuit parts.
•  When handling long conductive objects (such as but not limited to truss rods, pipes, angles and ladders) in 

areas with energized power lines, exposed conductors or circuit parts, work practices (such as the use of 
insulation, guarding, and material handling techniques) must be used to minimize the hazard.

•  Portable ladders must have non-conductive side rails.
•  Do not wear conductive articles of jewelry and clothing (such as but not limited to watch bands, bracelets, 

rings, key chains, necklaces, metalized aprons, cloth with conductive thread, or metal headgear) that could 
come in contact with energized power lines, exposed conductors or circuit parts.

Fall Protection

Identify potential fall hazards and determine if fall protection equipment is appropriate for the task, before begin-
ning the work. Pay attention to hazards associated with routine and non-routine tasks. Inspect fall protection 
equipment (harnesses, lanyards) and devices (guardrails, tie-off points) before each use. Use fall protection 
equipment if required for the job. Be sure the fall protection equipment is right for the task, fits properly, and is in 
good condition. Refer to U.S. Occupational Safety & Health Administration (OSHA) Regulations Standards - 29 
CFR 1926.500, 1926.501 and 1926.502, or applicable national, state or local regulations for more information. 
•  When using scaffolds, make sure there is proper access, full planking, stable footing, and guard railing.
•  When using a boom lift, keep feet firmly on the platform of a boom lift, use fall protection equipment tied-off 

at all times to the guardrail or tie-off point.

•  When using a ladder, make sure the ladder is non-conductive and the correct size for the task. Read the 

ladder user instructions and be sure the ladder is in good condition. Make sure ladder is set on stable footing 
and at the correct angle.

Summary of Contents for ClassicPlus

Page 1: ...2019 Valmont Industries Inc Valley NE 68064 USA All rights reserved www valleyirrigation com Valley ClassicPlus Control Panel Owner s Manual 0998940_C...

Page 2: ...Valley ClassicPlus Control Panel 2...

Page 3: ...ice 11 Operate Safely 12 Safety Decals 16 Overview 19 Controls and Components 19 Main Disconnect Switch 20 3 Second Auto Restart 20 Start Stop Switch 20 Forward Reverse Switch 20 Wet Dry Switch 21 SIS...

Page 4: ...Table of Contents Valley ClassicPlus Control Panel 4...

Page 5: ...1 Irrigation Machines Statement regarding Pressure Equipment Directive 97 23 EC The Crop Irrigation System is excluded from the scope of the Pressure Equipment Directive by the language of Article 1 S...

Page 6: ...connected from the irriga tion machine structure to a ground rod and another cable from the irrigation machine structure to the ground terminal on generator in order for the differential ground fault...

Page 7: ...he equipment or damage the equipment Safety Messages Safety messages in this manual are preceded by the hazard symbol and one of three words DANGER WARN ING or CAUTION These messages alert you to pote...

Page 8: ...russ rods pipes angles and ladders in areas with energized power lines exposed conductors or circuit parts work practices such as the use of insulation guarding and material handling techniques must b...

Page 9: ...al airport authority for guidance and specific recommendations In the United States guidelines for marking structures near airports are published by the Federal Aviation Administration in Advisory Cir...

Page 10: ...ther environmental conditions will increase the possibility of electrocution and require additional consideration Transmitter towers can induce the equipment or materials being handled with an electri...

Page 11: ...itch close valve etc 4 De activate the energy isolating device s so that the machine or equipment is isolated from the energy source s 5 Lock out the energy isolating device s with assigned individual...

Page 12: ...and what to do in case of emergencies EMERGENCY STOPPING The machine can be stopped at any time at any tower by turning the disconnect switch located underneath the tower box to the OFF position Refer...

Page 13: ...re 13 2 CAUTION QUALIFIED SERVICE PERSONNEL If you do not understand electricity or other parts of the machine have qualified service personnel per form any hazardous repairs or maintenance CAUTION GU...

Page 14: ...ut warning DO NOT TOUCH ROTATING DRIVE SHAFT OR SHIELD CLOTHING OR LIMBS MAY BECOME ENTANGLED RESULTING IN SEVERE INJURY DO NOT SERVICE THE MACHINE UNTIL THE MAIN DISCONNECT IS LOCKED IN THE OFF POSIT...

Page 15: ...mediately discontinue use and adjust the shutoff setting or call your Valley dealer to repair the end gun shut off mechanism CAUTION AUTO REVERSE OPERATION SAFETY If the machine reverses direction at...

Page 16: ...Danger Warning and Caution decals appear in various locations on a Valley irrigation machine You MUST familiarize yourself and other operator s with these safety decals For replacement of any decal co...

Page 17: ...27 Auto Reverse Safety Switch 181 28 Switch Only 03E 29 Switch Mount 178 30 10 Hex Nut 013 31 10 x 2 1 2 R H Machine Screw 016 32 Retro t Split EGSO Ring Half 2 req d 178 3 1 2 x 1 1 2 Cap Screw 01610...

Page 18: ...become entangled resulting in severe injury Do not service until machine is locked in the off position Always replace drive shaft shield after servicing Drive Shaft Starts Without Warning DANGER Do no...

Page 19: ...RIOR CONTROL PANEL DOOR SERVICE WORK DONE ON THE CONTROL PANEL IS TO BE PERFORMED BY A QUALIFIED SERVICE PERSON ONLY ClassicPlus AUTO REVERSE AUTO STOP LINEAR PIVOT 1 2 3 4 5 6 7 8 9 10 11 12 13 Figur...

Page 20: ...unit mounted auto reverse auto stop is installed The standard switch those panels ordered without the optional drive unit mounted auto reverse auto stop will either be in the For ward or Reverse posi...

Page 21: ...ich completes the safety circuit and allows the system to run Therefore if the Wet Dry switch was in the WET po sition and the pressure dropped below 15 psi 103 kPa the system would shut down thus pro...

Page 22: ...rcent timer settings Hour Meter Records the number of hours the system has operated includ ing both hours with and without water or wet and dry time See Figure 22 2 Volt Meter The volt meter displays...

Page 23: ...rse auto stop is ordered as illus trated in Figure 23 4 In the Auto Reverse position the system will run continuously au tomatically reversing when either actuator arm is tripped In the Auto Stop posi...

Page 24: ...Overview Valley ClassicPlus Control Panel 24...

Page 25: ...e driven genera tor adjust the RPM of the generator until the voltmeter reads 480 505 volts DO NOT EXCEED 505 VOLTS 8 Place the WET DRY switch in the WET position 9 Select the direction of travel by p...

Page 26: ...wise and Reverse is counter clockwise 6 Press the START STOP switch to the START lo cation for 1 2 seconds and release The system should now start 7 Place the Engine RUN START switch in the RUN positi...

Page 27: ...See Figure 27 2 3 Turn the pumping unit OFF if not automatic 4 If an engine generator set is utilized place the Engine Run Start switch to the Start position for the next start up sequence WARNING DO...

Page 28: ...with the control panel NOTE If the system fails to start call your autho rized Valley dealer and relay your observa tions of the PANEL and TOWERS lights during start up procedure End Tower Light The E...

Page 29: ...ION MUST BE TAKEN BY THE OPERATOR WHEN THIS BUTTON IS DEPRESSED AS IT WILL BY PASS OR DISABLE ALL OF THE SYSTEM S SAFETY CIRCUITS NEVER DEPRESS THIS BUTTON FOR MORE THAN 3 TO 5 SECONDS IF THE SYSTEM I...

Page 30: ...started Machine Running When a change is made to the Eagle solid state percent timer setting dur ing operation the change is not immediately recognized by the percent timer First the percent timer com...

Page 31: ...mer the End tower light should be ON for 12 seconds and OFF for 48 seconds If the End Tower indicator light is ON for more than 13 seconds or less than 11 seconds the percent timer is not operating pr...

Page 32: ...NT TIMER SETTING HOURS PER REVOLUTION 0 15 3 8 100 21 0 20 5 1 77 28 0 30 7 6 51 41 0 40 10 2 39 55 0 50 12 7 31 69 0 60 15 2 26 83 0 70 17 8 96 96 0 80 20 3 19 110 0 90 22 9 17 124 1 00 25 4 15 138 1...

Page 33: ...Hours Per Revolution at 100 0 105 DLRDU in Meters Speed in ft min Speed in M min Example Example DLRDU 1260 ft DLRDU 384 M Speed in Feet Per Minute 6 77 ft min Speed in Meters Per Minute 2 06 M min H...

Page 34: ...ill apply Inches Per Day GPM 735 3 Millimeters Per Day LPS 735 3 SL 2 SL 2 735 3 735 3 2 2 _______ _______ 4 Determine Hours Per Revolution at 100 Percent Timer Setting Hours Per Revolution at 100 0 1...

Page 35: ...10 ______ In mm Rev 5 _____ 0 05 ______ In mm Rev Operation Percent Timer Setting Calculation Worksheet Continued 6 Determine Inches millimeters Per Revolution and Hours Per Revolution for any percent...

Page 36: ...an the ply rating of the old tire The 11 2 24 four ply Titan tires are specially constructed with a 6 ply bead and must be replaced with the same Valmont part num ber 0991257 or with a 6 ply tire WARN...

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