background image

12   

Safety

Operate Safely

Valley Irrigation machines are designed with safety in mind. However, if this machine is operated incorrectly, it 
may pose a safety threat to the operator. A good safety program is much like a chain, it is only as strong as its 
weakest link. The manufacturer, dealer, and operator must maintain and improve all safety programs. Following 
is a list of safety operating tips which you and all other persons servicing or operating the machine must read 
and understand:

!

CAUTION

• DO NOT OPERATE THIS MACHINE WITHOUT 

FIRST READING THE OWNER’S MANUALS 
FOR THE MACHINE.

• READ ALL SAFETY MESSAGES IN THIS 

MANUAL AND SAFETY SIGNS ON THE MA-
CHINE.

• DO NOT LET ANYONE OPERATE THIS MA-

CHINE WITHOUT PROPER INSTRUCTIONS.

• UNAUTHORIZED MODIFICATIONS MAY IM-

PAIR THE FUNCTION AND/OR SAFETY OF 
THE MACHINE.

• IF YOU DO NOT UNDERSTAND ANY PART 

OF THIS MANUAL, CONTACT YOUR VALLEY 
DEALER.

EMPLOYEE INSTRUCTION ON SAFETY

It is very important to instruct your employees on the 
safe use of this equipment at the time of their initial 
assignment to operate it. DO NOT let anyone oper-
ate this equipment without proper instructions.
Safety training should be presented annually and 
the service manager should ensure employees fully 
understand the safety messages and what to do in 
case of emergencies.

EMERGENCY STOPPING

The machine can be stopped at any time at any tower 
by turning the disconnect switch, located underneath 
the tower box, to the OFF position. Refer to Figure 
12-1.

Figure 12-1 1. Disconnect Switch

1

!

WARNING

PROPER GROUNDING

DO NOT attempt to start the machine until the electri-
cal service is properly installed and grounded by a 
qualified electrician as per the electrical standards. 
Refer to Figure 12-2.
If the power supplied to the machine is not grounded 
properly, severe injury, or death can result should an 
electrical malfunction occur.
It is your responsibility to ensure that your power 
supplier and/or electrical contractor has grounded 
the irrigation machine as required by the National 
Electrical Code and by applicable local electrical 
codes. If a machine is properly grounded and fuse 
sizing is correct, there is extremely low probability of 
an individual being injured by electrical shock.

1

2

3

4

5

Figure 12-2 1. Ground Rod Installation

2. Service Conductor
3. Copper Ground Rod

4. Copper Ground Wire
5. Clamp

NOTE

• All 480 VAC, 60 Hz (380 VAC, 50 Hz) power 

supply services MUST be a 4 conductor 
service. Three 480 VAC (380 VAC) power lines 
and one ground conductor which is as large 
as the power carrying conductors for that 
service.

• Each time a towable machine is moved, 

the ground wire MUST be reattached to the 
ground rod and checked for electrical integ-
rity before restarting the machine.

Summary of Contents for ClassicPlus

Page 1: ...2019 Valmont Industries Inc Valley NE 68064 USA All rights reserved www valleyirrigation com Valley ClassicPlus Control Panel Owner s Manual 0998940_C...

Page 2: ...Valley ClassicPlus Control Panel 2...

Page 3: ...ice 11 Operate Safely 12 Safety Decals 16 Overview 19 Controls and Components 19 Main Disconnect Switch 20 3 Second Auto Restart 20 Start Stop Switch 20 Forward Reverse Switch 20 Wet Dry Switch 21 SIS...

Page 4: ...Table of Contents Valley ClassicPlus Control Panel 4...

Page 5: ...1 Irrigation Machines Statement regarding Pressure Equipment Directive 97 23 EC The Crop Irrigation System is excluded from the scope of the Pressure Equipment Directive by the language of Article 1 S...

Page 6: ...connected from the irriga tion machine structure to a ground rod and another cable from the irrigation machine structure to the ground terminal on generator in order for the differential ground fault...

Page 7: ...he equipment or damage the equipment Safety Messages Safety messages in this manual are preceded by the hazard symbol and one of three words DANGER WARN ING or CAUTION These messages alert you to pote...

Page 8: ...russ rods pipes angles and ladders in areas with energized power lines exposed conductors or circuit parts work practices such as the use of insulation guarding and material handling techniques must b...

Page 9: ...al airport authority for guidance and specific recommendations In the United States guidelines for marking structures near airports are published by the Federal Aviation Administration in Advisory Cir...

Page 10: ...ther environmental conditions will increase the possibility of electrocution and require additional consideration Transmitter towers can induce the equipment or materials being handled with an electri...

Page 11: ...itch close valve etc 4 De activate the energy isolating device s so that the machine or equipment is isolated from the energy source s 5 Lock out the energy isolating device s with assigned individual...

Page 12: ...and what to do in case of emergencies EMERGENCY STOPPING The machine can be stopped at any time at any tower by turning the disconnect switch located underneath the tower box to the OFF position Refer...

Page 13: ...re 13 2 CAUTION QUALIFIED SERVICE PERSONNEL If you do not understand electricity or other parts of the machine have qualified service personnel per form any hazardous repairs or maintenance CAUTION GU...

Page 14: ...ut warning DO NOT TOUCH ROTATING DRIVE SHAFT OR SHIELD CLOTHING OR LIMBS MAY BECOME ENTANGLED RESULTING IN SEVERE INJURY DO NOT SERVICE THE MACHINE UNTIL THE MAIN DISCONNECT IS LOCKED IN THE OFF POSIT...

Page 15: ...mediately discontinue use and adjust the shutoff setting or call your Valley dealer to repair the end gun shut off mechanism CAUTION AUTO REVERSE OPERATION SAFETY If the machine reverses direction at...

Page 16: ...Danger Warning and Caution decals appear in various locations on a Valley irrigation machine You MUST familiarize yourself and other operator s with these safety decals For replacement of any decal co...

Page 17: ...27 Auto Reverse Safety Switch 181 28 Switch Only 03E 29 Switch Mount 178 30 10 Hex Nut 013 31 10 x 2 1 2 R H Machine Screw 016 32 Retro t Split EGSO Ring Half 2 req d 178 3 1 2 x 1 1 2 Cap Screw 01610...

Page 18: ...become entangled resulting in severe injury Do not service until machine is locked in the off position Always replace drive shaft shield after servicing Drive Shaft Starts Without Warning DANGER Do no...

Page 19: ...RIOR CONTROL PANEL DOOR SERVICE WORK DONE ON THE CONTROL PANEL IS TO BE PERFORMED BY A QUALIFIED SERVICE PERSON ONLY ClassicPlus AUTO REVERSE AUTO STOP LINEAR PIVOT 1 2 3 4 5 6 7 8 9 10 11 12 13 Figur...

Page 20: ...unit mounted auto reverse auto stop is installed The standard switch those panels ordered without the optional drive unit mounted auto reverse auto stop will either be in the For ward or Reverse posi...

Page 21: ...ich completes the safety circuit and allows the system to run Therefore if the Wet Dry switch was in the WET po sition and the pressure dropped below 15 psi 103 kPa the system would shut down thus pro...

Page 22: ...rcent timer settings Hour Meter Records the number of hours the system has operated includ ing both hours with and without water or wet and dry time See Figure 22 2 Volt Meter The volt meter displays...

Page 23: ...rse auto stop is ordered as illus trated in Figure 23 4 In the Auto Reverse position the system will run continuously au tomatically reversing when either actuator arm is tripped In the Auto Stop posi...

Page 24: ...Overview Valley ClassicPlus Control Panel 24...

Page 25: ...e driven genera tor adjust the RPM of the generator until the voltmeter reads 480 505 volts DO NOT EXCEED 505 VOLTS 8 Place the WET DRY switch in the WET position 9 Select the direction of travel by p...

Page 26: ...wise and Reverse is counter clockwise 6 Press the START STOP switch to the START lo cation for 1 2 seconds and release The system should now start 7 Place the Engine RUN START switch in the RUN positi...

Page 27: ...See Figure 27 2 3 Turn the pumping unit OFF if not automatic 4 If an engine generator set is utilized place the Engine Run Start switch to the Start position for the next start up sequence WARNING DO...

Page 28: ...with the control panel NOTE If the system fails to start call your autho rized Valley dealer and relay your observa tions of the PANEL and TOWERS lights during start up procedure End Tower Light The E...

Page 29: ...ION MUST BE TAKEN BY THE OPERATOR WHEN THIS BUTTON IS DEPRESSED AS IT WILL BY PASS OR DISABLE ALL OF THE SYSTEM S SAFETY CIRCUITS NEVER DEPRESS THIS BUTTON FOR MORE THAN 3 TO 5 SECONDS IF THE SYSTEM I...

Page 30: ...started Machine Running When a change is made to the Eagle solid state percent timer setting dur ing operation the change is not immediately recognized by the percent timer First the percent timer com...

Page 31: ...mer the End tower light should be ON for 12 seconds and OFF for 48 seconds If the End Tower indicator light is ON for more than 13 seconds or less than 11 seconds the percent timer is not operating pr...

Page 32: ...NT TIMER SETTING HOURS PER REVOLUTION 0 15 3 8 100 21 0 20 5 1 77 28 0 30 7 6 51 41 0 40 10 2 39 55 0 50 12 7 31 69 0 60 15 2 26 83 0 70 17 8 96 96 0 80 20 3 19 110 0 90 22 9 17 124 1 00 25 4 15 138 1...

Page 33: ...Hours Per Revolution at 100 0 105 DLRDU in Meters Speed in ft min Speed in M min Example Example DLRDU 1260 ft DLRDU 384 M Speed in Feet Per Minute 6 77 ft min Speed in Meters Per Minute 2 06 M min H...

Page 34: ...ill apply Inches Per Day GPM 735 3 Millimeters Per Day LPS 735 3 SL 2 SL 2 735 3 735 3 2 2 _______ _______ 4 Determine Hours Per Revolution at 100 Percent Timer Setting Hours Per Revolution at 100 0 1...

Page 35: ...10 ______ In mm Rev 5 _____ 0 05 ______ In mm Rev Operation Percent Timer Setting Calculation Worksheet Continued 6 Determine Inches millimeters Per Revolution and Hours Per Revolution for any percent...

Page 36: ...an the ply rating of the old tire The 11 2 24 four ply Titan tires are specially constructed with a 6 ply bead and must be replaced with the same Valmont part num ber 0991257 or with a 6 ply tire WARN...

Reviews: