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Safety

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CAUTION

AVOID HIGH PRESSURE WATER STREAMS

Avoid body contact with high pressure water streams.

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WARNING

AVOID CHEMICALS

Avoid exposure to sprinkler spray while chemicals 
are being injected into the water. Read EPA Label 
Improvement Program (PR Notice 87-1) and all in-
structions for chemical applications.
If you plan on chemigating, make certain you have 
complied with state or local regulations in regard to 
safety equipment, certification, operation and calibra-
tion of the injector pump. Make certain you have first 
aid and fresh water available in case of an accident. 
You must also be familiar with the correct cleanup 
procedures in case of a spill.

• USE OF PROTECTIVE CLOTHING IS RECOM-

MENDED WHEN HANDLING CHEMICALS. 
SAFETY GLASSES, GLOVES, AND PROTECTIVE 
OUTERWEAR SHOULD BE WORN WHEN HAN-
DLING CHEMICALS.

• CONTAMINATION OF THE WATER SUPPLY MAY 

OCCUR IF EFFECTIVE SAFETY DEVICES ARE 
NOT INSTALLED/USED IN CONNECTION WITH 
INJECTION EQUIPMENT FOR CHEMIGATION.

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DANGER

DRIVE SHAFTS START WITHOUT WARNING

An electric motor on each tower of the center pivot 
powers two or more drive shafts connected to wheel 
gear drives. These drive shafts start and stop without 
warning.

• DO NOT TOUCH ROTATING DRIVE SHAFT OR 

SHIELD, CLOTHING OR LIMBS MAY BECOME 
ENTANGLED, RESULTING IN SEVERE INJURY.

• DO NOT SERVICE THE MACHINE UNTIL THE 

MAIN DISCONNECT IS LOCKED IN THE OFF 
POSITION.

• ALWAYS REPLACE DRIVE SHAFT SHIELDS AF-

TER SERVICING.

• DRIVE SHAFT SHIELDS MUST ALWAYS BE IN 

PLACE WHEN OPERATING THE MACHINE.

Operate Safely (Continued)

!

WARNING

LIGHTNING AND THE MACHINE

Stay away from the machine during an electrical 
storm. An irrigation machine makes a good path to 
earth. It is also probably the tallest object in the field, 
which makes it a good lightning receptor!

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CAUTION

DO NOT OVERSIZE FUSES

Fuses are sized for the protection of a specific ma-
chine.
Be certain you have the proper fuse sizes in place 
before initial start-up and when replacing fuses.

!

CAUTION

PLUG - IN CONNECTORS

Disconnect power before connecting or disconnect-
ing any plug-in connectors.

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CAUTION

DO NOT OPERATE AT FREEZING TEMPERATURES

Spraying water has a cooling effect and water will 
freeze even though the air temperature is slightly 
above freezing.
Shut the machine down at 40 degrees Fahrenheit 
(4.5 degrees Celsius). Do not operate machine when 
temperature is below 40° F (4.5° C).

• DAMAGE TO EQUIPMENT RESULTING FROM 

FREEZE-UP IS NOT COVERED UNDER WAR-
RANTY.

• IT IS IMPORTANT TO MAKE SURE ALL PIPE 

DRAINS FUNCTION PROPERLY TO PREVENT 
PIPELINE FREEZE-UP DURING COLD WEATH-
ER.

Summary of Contents for ClassicPlus

Page 1: ...2019 Valmont Industries Inc Valley NE 68064 USA All rights reserved www valleyirrigation com Valley ClassicPlus Control Panel Owner s Manual 0998940_C...

Page 2: ...Valley ClassicPlus Control Panel 2...

Page 3: ...ice 11 Operate Safely 12 Safety Decals 16 Overview 19 Controls and Components 19 Main Disconnect Switch 20 3 Second Auto Restart 20 Start Stop Switch 20 Forward Reverse Switch 20 Wet Dry Switch 21 SIS...

Page 4: ...Table of Contents Valley ClassicPlus Control Panel 4...

Page 5: ...1 Irrigation Machines Statement regarding Pressure Equipment Directive 97 23 EC The Crop Irrigation System is excluded from the scope of the Pressure Equipment Directive by the language of Article 1 S...

Page 6: ...connected from the irriga tion machine structure to a ground rod and another cable from the irrigation machine structure to the ground terminal on generator in order for the differential ground fault...

Page 7: ...he equipment or damage the equipment Safety Messages Safety messages in this manual are preceded by the hazard symbol and one of three words DANGER WARN ING or CAUTION These messages alert you to pote...

Page 8: ...russ rods pipes angles and ladders in areas with energized power lines exposed conductors or circuit parts work practices such as the use of insulation guarding and material handling techniques must b...

Page 9: ...al airport authority for guidance and specific recommendations In the United States guidelines for marking structures near airports are published by the Federal Aviation Administration in Advisory Cir...

Page 10: ...ther environmental conditions will increase the possibility of electrocution and require additional consideration Transmitter towers can induce the equipment or materials being handled with an electri...

Page 11: ...itch close valve etc 4 De activate the energy isolating device s so that the machine or equipment is isolated from the energy source s 5 Lock out the energy isolating device s with assigned individual...

Page 12: ...and what to do in case of emergencies EMERGENCY STOPPING The machine can be stopped at any time at any tower by turning the disconnect switch located underneath the tower box to the OFF position Refer...

Page 13: ...re 13 2 CAUTION QUALIFIED SERVICE PERSONNEL If you do not understand electricity or other parts of the machine have qualified service personnel per form any hazardous repairs or maintenance CAUTION GU...

Page 14: ...ut warning DO NOT TOUCH ROTATING DRIVE SHAFT OR SHIELD CLOTHING OR LIMBS MAY BECOME ENTANGLED RESULTING IN SEVERE INJURY DO NOT SERVICE THE MACHINE UNTIL THE MAIN DISCONNECT IS LOCKED IN THE OFF POSIT...

Page 15: ...mediately discontinue use and adjust the shutoff setting or call your Valley dealer to repair the end gun shut off mechanism CAUTION AUTO REVERSE OPERATION SAFETY If the machine reverses direction at...

Page 16: ...Danger Warning and Caution decals appear in various locations on a Valley irrigation machine You MUST familiarize yourself and other operator s with these safety decals For replacement of any decal co...

Page 17: ...27 Auto Reverse Safety Switch 181 28 Switch Only 03E 29 Switch Mount 178 30 10 Hex Nut 013 31 10 x 2 1 2 R H Machine Screw 016 32 Retro t Split EGSO Ring Half 2 req d 178 3 1 2 x 1 1 2 Cap Screw 01610...

Page 18: ...become entangled resulting in severe injury Do not service until machine is locked in the off position Always replace drive shaft shield after servicing Drive Shaft Starts Without Warning DANGER Do no...

Page 19: ...RIOR CONTROL PANEL DOOR SERVICE WORK DONE ON THE CONTROL PANEL IS TO BE PERFORMED BY A QUALIFIED SERVICE PERSON ONLY ClassicPlus AUTO REVERSE AUTO STOP LINEAR PIVOT 1 2 3 4 5 6 7 8 9 10 11 12 13 Figur...

Page 20: ...unit mounted auto reverse auto stop is installed The standard switch those panels ordered without the optional drive unit mounted auto reverse auto stop will either be in the For ward or Reverse posi...

Page 21: ...ich completes the safety circuit and allows the system to run Therefore if the Wet Dry switch was in the WET po sition and the pressure dropped below 15 psi 103 kPa the system would shut down thus pro...

Page 22: ...rcent timer settings Hour Meter Records the number of hours the system has operated includ ing both hours with and without water or wet and dry time See Figure 22 2 Volt Meter The volt meter displays...

Page 23: ...rse auto stop is ordered as illus trated in Figure 23 4 In the Auto Reverse position the system will run continuously au tomatically reversing when either actuator arm is tripped In the Auto Stop posi...

Page 24: ...Overview Valley ClassicPlus Control Panel 24...

Page 25: ...e driven genera tor adjust the RPM of the generator until the voltmeter reads 480 505 volts DO NOT EXCEED 505 VOLTS 8 Place the WET DRY switch in the WET position 9 Select the direction of travel by p...

Page 26: ...wise and Reverse is counter clockwise 6 Press the START STOP switch to the START lo cation for 1 2 seconds and release The system should now start 7 Place the Engine RUN START switch in the RUN positi...

Page 27: ...See Figure 27 2 3 Turn the pumping unit OFF if not automatic 4 If an engine generator set is utilized place the Engine Run Start switch to the Start position for the next start up sequence WARNING DO...

Page 28: ...with the control panel NOTE If the system fails to start call your autho rized Valley dealer and relay your observa tions of the PANEL and TOWERS lights during start up procedure End Tower Light The E...

Page 29: ...ION MUST BE TAKEN BY THE OPERATOR WHEN THIS BUTTON IS DEPRESSED AS IT WILL BY PASS OR DISABLE ALL OF THE SYSTEM S SAFETY CIRCUITS NEVER DEPRESS THIS BUTTON FOR MORE THAN 3 TO 5 SECONDS IF THE SYSTEM I...

Page 30: ...started Machine Running When a change is made to the Eagle solid state percent timer setting dur ing operation the change is not immediately recognized by the percent timer First the percent timer com...

Page 31: ...mer the End tower light should be ON for 12 seconds and OFF for 48 seconds If the End Tower indicator light is ON for more than 13 seconds or less than 11 seconds the percent timer is not operating pr...

Page 32: ...NT TIMER SETTING HOURS PER REVOLUTION 0 15 3 8 100 21 0 20 5 1 77 28 0 30 7 6 51 41 0 40 10 2 39 55 0 50 12 7 31 69 0 60 15 2 26 83 0 70 17 8 96 96 0 80 20 3 19 110 0 90 22 9 17 124 1 00 25 4 15 138 1...

Page 33: ...Hours Per Revolution at 100 0 105 DLRDU in Meters Speed in ft min Speed in M min Example Example DLRDU 1260 ft DLRDU 384 M Speed in Feet Per Minute 6 77 ft min Speed in Meters Per Minute 2 06 M min H...

Page 34: ...ill apply Inches Per Day GPM 735 3 Millimeters Per Day LPS 735 3 SL 2 SL 2 735 3 735 3 2 2 _______ _______ 4 Determine Hours Per Revolution at 100 Percent Timer Setting Hours Per Revolution at 100 0 1...

Page 35: ...10 ______ In mm Rev 5 _____ 0 05 ______ In mm Rev Operation Percent Timer Setting Calculation Worksheet Continued 6 Determine Inches millimeters Per Revolution and Hours Per Revolution for any percent...

Page 36: ...an the ply rating of the old tire The 11 2 24 four ply Titan tires are specially constructed with a 6 ply bead and must be replaced with the same Valmont part num ber 0991257 or with a 6 ply tire WARN...

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