Utax AK 740 Service Manual Download | Manualshive

Page: 151 / 207

background image

3N0/3NK/3PD/3PG

2-4-6

(3) Wiring diagram

DF main PWB

24V2

12

13

14

15

+

-

29

30

28

1

3

2

5

4

2

3

1

5

4

2

3

1

5

4

7

6

9

8

7

6

9

8

7

6

9

8

11

10

13

12

GND

A7

A7

A6

A6

18

20

A1

A1

A2

A5

A5

A3

A3

READY

5V

LED1

LED3

LED2

LED4

KEY1

KEY2

MTR

Y

HP1 SENS

A

MTR

Y

HP1 SENS SIG

GND

ST
APLE SENS

A

ST
APLE SENS SIG

GND

SID REG R SENS SIG

SID REG R SENS

A

SID REG F SENS SIG

SID REG F SENS

A

GND

SFT

SET

SENS

A

SFT

SET

SENS SIG

GND

5

6

7

8

9

10

11

2

3

4

1

12

13

14

15

16

16

17

17

18

18

19

19

5

6

7

8

9

10

11

12

13

14

15

11

12

13

14

15

16

16

17

17

18

18

19

19

20

20

21

21

22

22

23

23

24

24

25

25

26

26

27

27

11

4

3

9

8

7

6

5

4

3

7

6

5

6

7

8

9

1

2

3

1

2

3

4

5

6

7

1

2

3

4

5

2

3

4

1

5

6

7

8

9

10

2

3

4

1

5

6

7

8

9

10

12

13

14

15

11

13

14

15

16

16

17

17

18

18

7

8

9

10

7

8

9

2

3

4

1

2

1

32

3

1

17

5

HP

3

STP

MOT

OUT2

STP

MOT

OUT2

STP

MOT

OUT2

STP

MOT

OUT2

STP

MOT

OUT1

STP

MOT

OUT1

STP

MOT

OUT1

STP

MOT

OUT1

1

2

LS

GND

CLK

ENABLE

4

GND

GND

3

6

GND

12

1

2

3

4

5

6

24V1

24V1

24V1

GND

24V1

ENG DI

24V2

24V2

24V2

GND

ENG DO

ENG CLK

ENG RDY

ENG SEL

GND

11

9

16

14

15

13

GND

24V1

FRONT

COV SIG

EJECT

COV SIG

EJECT

COV SOURCE

ST
MOV MOT

2B

ST
MOV MOT

1B

ST
MOV MOT

2A

ST
MOV MOT

1A

EJECT

MOT

1B

EJECT

MOT

2B

MIDDLE MOT

2B

MIDDLE MOT

1B

MIDDLE MOT

2A

MIDDLE MOT

1A

EJECT

MOT

2A

EJECT

MOT

1A

ENTR

Y

MOT

2B

ENTR

Y

MOT

1B

ENTR

Y

MOT

2A

ENTR

Y

MOT

1A

EJE RELS MOT

2B

EJE RELS MOT

1B

EJE RELS MOT

2A

EJE RELS MOT

1A

SFT

F MOT

2B

SFT

F MOT

1B

SFT

F MOT

2A

SFT

F MOT

1A

SIDE REG F MOT

2B

SIDE REG F MOT

1B

SIDE REG F MOT

2A

SIDE REG F MOT

1A

SFT

R MOT

2B

SFT

R MOT

1B

SFT

R MOT

2A

SFT

R MOT

1A

SFT

RELS MOT

2B

SFT

RRLS MOT

1B

SFT

RELS MOT

2A

SFT

RELS MOT

1A

SIDE REG R MOT

2B

P

ADDLE MOT

2B

P

ADDLE MOT

1B

P

ADDLE MOT

2A

P

ADDLE MOT

1A

SIDE REG R MOT

1B

SIDE REG R MOT

2A

SIDE REG R MOT

1A

EJECT

CL

7

8

10

19

18

20

17

12

1

2

3

4

5

6

11

9

16

14

15

13

7

1

2

3

4

5

6

7

1

2

3

4

5

55

6

6

6

7

8

10

1

2

3

4

1

2

3

4

1

2

3

4

1

2

3

4

4

3

2

1

4

3

2

1

4

3

2

1

4

3

2

1

4

3

2

1

4

3

2

1

4

3

2

1

4

3

2

1

4

3

2

1

4

3

2

1

4

3

2

1

4

3

2

1

4

3

2

1

4

3

2

1

4

3

2

1

1

2

3

4

4

3

2

1

1

2

3

4

8

7

6

5

1

2

3

4

4

3

2

1

5

6

7

8

19

BRAKE

DIR

DRM SENS

A

MID EJE SENS

A

MID EJE SENS SIG

DRM SENS SIG

GND

STR

Y

EJE SENS

A

STR

Y

EJE SENS SIG

GND

STR

Y

FULL

SENS SIG

STR

Y

FULL

SENS PLS

GND

GND

ENTR

Y

SENS SIG

GND

GND

GND

GND

P

AP
SENS SIG

MTR

Y

HP2 SENS SIG

MTR

Y

HP2 SENS

P

ADDLE SENS

A

ADJUST

SENS

A

GND

BUNDLE SENS

A

BUNDLE SENS SIG

P

ADDLE SENS SIG

4

B9

B9

A2

A4

A4

29

30

28

3

2

1

2

1

3

3

2

1

2

1

3

8

7

5

6

9

4

1

3

2

1

2

1

3

2

1

2

4

3

7

6

5

1

2

4

3

7

6

5

1

2

2

1

3

2

1

3

3

2

1

1

3

2

1

2

3

3

2

1

1

2

3

3

2

1

2

1

3

3

2

1

1

3

2

1

2

3

3

2

1

3

2

1

3

2

1

2

3

5

4

1

1

3

2

9

7

8

1

3

2

1

3

2

1

3

2

6

2

1

5

4

3

6

2

1

2

3

4

1

5

6

5

4

3

6

2

1

2

3

1

3

2

1

3

2

1

1

2

3

2

3

1

1

2

3

A8

A8

A9

A9

B8

B8

YC3

YC4

RXD

N.C.

TXD

GND

YC1

SWDO

RESET

GND

SWCLK

YC2

YC5

YC8

YC12

YC18

YC17

YC19

YC21

YC22

YC20

FFC

YC13

YC14

YC15

YC16

44

4

4

3.3V

3.3V

3.3V

TR
Y

U SENS K

1

3

2

4

2

1

3

4

3.3V

4

4

2

1

3

MID_DRM SOL

ACT

MID_DRM SOL

KEEP

DRM_BF SOL

ACT

DRM_BF SOL

KEEP

SUB_MID SOL

ACT

SUB_MID SOL

KEEP

GND

SI RDY

SI SEL

SI CLK

SI DI

SI DO

YC1

1

5V

GND

GND

GND

YC6

GND

YC10

YC9

3.3V

PHPES REM

PHMOT

REM

3.3V

3.3V

5V

GND

GND

PU DO

PU CLK

PU DI

PU SEL

PU RDY

YC7

TR
Y

MOT

OUT1

TR
Y

MOT

OUT2

DRM MOT

2B

DRM MOT

1B

DRM MOT

2A

DRM MOT

1A

4

3

2

1

4

3

2

1

4

3

2

1

4

3

2

1

4

3

2

1

4

3

2

1

4

3

2

1

4

3

2

1

4

3

2

1

3

2

1

3

2

1

SFT

F HP

SENS

A

SFT

R HP

SENS

A

SFT

F HP

SENS SIG

SFT

R HP

SENS SIG

GND

GND

5

6

2

3

4

1

YC23

22

23

24

GND

ADJUST

SENS SIG

GND

GND

GND

GNDGND

MTR

Y

HALF SENS SIG

MTR

Y

HALF SENS

A

MTR

Y

BF SENS SIG

MTR

Y

BF SENS

A

SFT

RELS SENS

A

SFT

RELS SENS SIG

MTR

Y

FULL

SENS SIG

MTR

Y

FULL

SENS

A

5

6

2

3

4

1

6

5

4

2

1

3

3

2

1

5

4

6

3

2

1

3

2

1

22

23

24

3

2

1

3

2

1

3

2

1

3

2

1

3

2

1

3

2

1

3

2

1

3

2

1

3

2

1

3

2

1

3

2

1

3

2

1

3

2

1

3

2

1

3

2

1

3

2

1

3

2

1

3

2

1

3

2

1

3

2

1

3

2

1

3

2

1

3

2

1

3

2

1

3

2

1

3

2

1

3

2

1

3

2

1

3

2

1

3

2

1

3

2

1

2

1

3

GND

GND

GND

5V

BF RDY

BF SEL

BF CLK

BF DI

BF DO

MT
RDY

MT
SEL

MT
CLK

MT
DIN

MT
DO

3.3V

3.3V

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

1

2

3

4

5

6

7

1

2

3

4

5

6

7

8

99

10

10

12

11

14

13

12

11

14

13

24V2

12

1

2

1

2

3

4

5

6

11

9

7

8

10

12

1

2

3

4

1

2

3

4

5

6

11

9

7

8

1

2

3

4

5

6

7

8

10

12

5

6

11

9

13

7

8

10

3

1

2

4

3

1

2

4

3

1

2

4

5

3

1

2

4

5

12

1

2

3

4

5

6

11

9

13

7

8

10

12

1

2

3

4

5

6

11

13

7

24V2

24V2

24V2

3

2

1

3

2

1

3

2

1

3

2

1

4

3

2

1

4

3

2

1

3

1

2

3

1

2

1

3

2

5

4

7

6

8

TR
Y

U SENS K

TR
Y

U SENS SIG

GND

3.3V

3

1

2

4

5

3

1

2

4

5

1

2

3

4

1

2

3

4

1

2

3

4

4

3

2

1

2

1

2

1

2

1

2

1

1

3

2

5

4

1

3

2

5

4

7

6

9

8

11

10

12

1

3

2

5

4

7

6

9

8

11

10

12

1

3

2

5

4

7

6

9

8

11

10

12

1

2

1

2

3

1

2

4

12

5

6

11

9

7

8

10

3

1

2

4

5

6

11

9

7

8

10

3

1

2

4

5

6

11

9

7

8

10

1

2

1

2

1

3

2

4

3

1

2

4

12

5

6

11

9

7

8

10

3

1

2

4

12

5

6

11

9

7

8

10

5

7

6

8

3

1

2

4

5

6

YC1

YC2

DFMPWB

Staple

DFSFM2

DFECL

DFSFRM

DFSFM1

DFSRM2

DFSRM1

DFPDM

DFDRM

DFDRSOL

DFFSSO

L

DFERM

DFPEM

DFMM

DFEM

DFSLM

DFPES

DFSTFS

DFTUSS1

DFTM

DFDRS

DFMES

DFTUSS2

DFSES

DFTS1

3

2

1

2

1

3

3

2

1

3

2

1

DFTS2

DFSLS

DFSRS2

DFSRS1

DFMTS

DFPDS

DFLPWB

DFFCSW

DFECSW

MACHINE

MAIL

BOX

PUNCH

UNIT

PUNCH

UNIT

DFSTM

DFSFS1

DF
ADS

DFTS3

DFTS4

DFSFRS

DFBDS

DFSFSS

DFSFS2

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Summary of Contents for AK 740

Page 1: ...Service Manual RFXPHQW LQLVKHU D 07 3 LUVW GLWLRQ Date 2 0 20 3 SM06 ...

Page 2: ...Service Manual RFXPHQW LQLVKHU D 07 3 LUVW GLWLRQ Date 2 0 20 3 SM06 ...

Page 3: ...ficials for details in your area for proper disposal ATTENTION IL Y A UN RISQUE D EXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN MODELE DE TYPE INCORRECT METTRE AU REBUT LES BATTERIES UTILISEES SELON LES INSTRUCTIONS DONNEES Il peut être illégal de jeter les batteries dans des eaux d égout municipales Vérifiez avec les fonctionnaires municipaux de votre région pour les détails concernant des déchet...

Page 4: ...Revision history Revision Date Pages Revised contents ...

Page 5: ...This page is intentionally left blank ...

Page 6: ...rsonnel to ensure the safety of their customers their machines as well as themselves during maintenance activities Service personnel are advised to read this booklet carefully to familiarize themselves with the warnings and precautions described here before engaging in maintenance activities ...

Page 7: ... this symbol CAUTION Bodily injury or damage to property may result from insufficient attention to or incorrect com pliance with warning messages using this symbol Symbols The triangle symbol indicates a warning including danger and caution The specific point of attention is shown inside the symbol General warning Warning of risk of electric shock Warning of high temperature indicates a prohibited...

Page 8: ...d or dusty place This may cause fire or electric shock Do not install the copier near a radiator heater other heat source or near flammable material This may cause fire Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool as possible Insufficient ventilation may cause heat buildup and poor copying performance Always handle the machine by the correct ...

Page 9: ... carefully Always check that the copier is correctly connected to an outlet with a ground connection Check that the power cable covering is free of damage Check that the power plug is dust free If it is dirty clean it to remove the risk of fire or electric shock Never attempt to disassemble the optical unit in machines using lasers Leaking laser light may damage eyesight Handle the charger section...

Page 10: ... caution labels that should be present on the machine according to the instruction handbook are clean and not peeling Replace with new ones if necessary Handle greases and solvents with care by following the instructions below Use only a small amount of solvent at a time being careful not to spill Wipe spills off completely Ventilate the room well while using grease or solvents Allow applied solve...

Page 11: ...This page is intentionally left blank ...

Page 12: ...evice that will cause paper jam 1 4 11 3 Electrical parts that could cause paper jam at the BR bridge part 1 4 16 4 Electrical parts that could cause paper jam at the DF paper entry feedshift and subtray left eject part 1 4 17 5 Electrical parts that could cause paper jam at the DF process part 1 4 19 6 Electrical parts that could cause paper jam at the DF eject tray part 1 4 21 1 4 3 Self diagnos...

Page 13: ...ilbox tray 2 1 14 2 1 6 Punch unit Option 2 1 15 2 2 Electrical Parts Layout 2 2 1 Electrical parts layout 2 2 1 1 PWBs 2 2 1 2 Switches and sensors 2 2 2 3 Motors 2 2 4 4 Solenoids and clutch 2 2 5 5 Bridge section 2 2 6 6 Mailbox option 2 2 7 7 Punch unit Option 2 2 8 2 3 Operation of the PWBs 2 3 1 DF main PWB 2 3 1 2 3 2 Mailbox main PWB 2 3 9 2 3 3 BR PWB MFP PRINTER 2 3 12 2 3 4 Punch unit P...

Page 14: ...to 90 g m2 20 sheets 91 to 105 g m2 2 cover sheet only 106 g m2 to 256 g m2 A4 A4R B5 Letter Letter R 16K 70 sheets 52 to 75 g m2 65 sheets 76 to 90 g m2 55 sheets 91 to 105 g m2 2 cover sheet only 106 g m2 to 256 g m2 Media types Plain Recycled Prepunched Preprinted Bond Letterhead Color Colour Vellum Thick High Quality Rough Transparency OHP film Labels Envelope Cardstock Coated Custom Power sou...

Page 15: ...gal Letter Letter R 216 340 mm Executive Folio Foolscap 8K 16K 16K R Statement R Oficio II 100 sheets Maximum number for storage A3 B4 Folio Ledger Legal 60 to 105 g m2 50 sheets 106 to 163 g m2 25 sheets A4 A4R B5 B5R A5R Letter LetterR statementR 8K 16K 16KR 60 to 105 g m2 100 sheets 106 to 163 g m2 50 sheets Dimensions W D H 510 x 400 x 470 mm 20 1 16 x 15 3 4 x 18 1 2 Weight Approx 10 kg or le...

Page 16: ...3N0 3NK 3PD 3PG 1 1 3 1 1 2 Parts names 1 Document Finisher Figure 1 1 1 5 4 2 1 3 1 DF main tray tray A 2 DF sub tray tray B 3 DF top cover 4 DF front cover 5 DF operation panel ...

Page 17: ...3N0 3NK 3PD 3PG 1 1 4 2 Mail box option Figure 1 1 2 1 2 1 Trays 1 7 2 Mailbox cover ...

Page 18: ...3N0 3NK 3PD 3PG 1 1 5 3 Bridge unit Figure 1 1 3 1 2 3 4 5 1 BR conveying cover 2 BR cover open lever 3 BR entry guide 4 BR conveying guide 5 BR lock lever ...

Page 19: ... 1 6 1 1 3 Machine cross section Figure 1 1 4 1 5 7 Paper path 3 2 4 6 1 DF processing section 2 Sub tray eject section 3 Main tray eject section 4 Staple unit 5 Bridge unit section 6 Mailbox option 7 Punch unit option ...

Page 20: ... high humidity or low temperature and low humidity an abrupt change in the environmental temperature and cool or hot direct air Avoid places subject to dust and vibrations Choose a surface capable of supporting the weight of the machine Place the machine on a level surface maximum allowance inclination 1 Avoid air borne substances that may adversely affect the machine or degrade the photoconductor...

Page 21: ...5 17 8 16 9 18 13 11 12 10 19 20 1 Skid 2 Bottom right pad 3 Bottom left pad 4 Document Finisher 5 Plastic sheet 6 Outer case 7 Upper right pad 8 Upper left pad 9 Spacer A 10 Finisher tray 11 Spacer B 12 Cover interface 13 Staple cartridge 14 M4 x 8 screw 15 M4 x 20 screw 16 Connecting plate 17 Hinge joints 18 Installation guide etc 19 Top sheet 20 Side pad ...

Page 22: ...lation 3 2 1 7 6 5 4 8 9 10 11 12 17 16 13 14 15 1 Outer case 2 Bottom pad L 3 Bottom pad R 4 Bottom spacer 5 Bridge unit 6 Poly bag 7 Front pad 8 Rear pad 9 Installation guide etc 10 Right lower guide 11 Rear tray 12 Earth plate Assy 13 Poly bag 14 Label 15 Poly bag 16 Pin 17 Poly bag ...

Page 23: ...9 10 12 11 16 17 15 14 13 1 Mailbox 2 Outer case 3 Inner case 4 Bottom pad A 5 Bottom pad B 6 Plastic sheet 7 Inner pad 8 Side spacer 9 Accessory case 10 Trays 11 Plastic bag 12 Plastic bag 13 Front mounting plate cover 14 Rear mounting plate cover 15 M4 x 12 screw 16 Tray name label 17 Installation guide etc ...

Page 24: ...3PD 3PG 1 2 5 2 Removing the tapes and pads Document Finisher Procedure 1 Remove tape from the finisher try Figure 1 2 4 2 Remove five tapes from the document finisher Figure 1 2 5 Tape Tape Tape Tape Tape Tape ...

Page 25: ...3N0 3NK 3PD 3PG 1 2 6 3 Remove two tapes from the document finisher Figure 1 2 6 4 Open the DF upper front cover Figure 1 2 7 Tape Tape DF upper front cover ...

Page 26: ...position of Manual Stapling If the inch size paper is used use the procedure below to change the default Staple Position after turning the main power switch on 1 Press the System Menu key 2 Press Common Settings Next in Manual Staple Change in Staple Position 3 Select Letter Long Edge 4 Press OK Tape Tape Inner pad Inner pad Tape Tape Tape Pad ...

Page 27: ...3N0 3NK 3PD 3PG 1 2 8 Bridge unit Procedure 1 Remove two tapes from the bridge unit Figure 1 2 10 Tape Tape ...

Page 28: ...3N0 3NK 3PD 3PG 1 2 9 Mail box Procedure 1 Remove two tapes Figure 1 2 11 2 Remove five tapes and paper Figure 1 2 12 Tape Tape Tape Tape Tape Tape Tape Paper ...

Page 29: ...3N0 3NK 3PD 3PG 1 2 10 This page is intentionally left blank ...

Page 30: ...the numeric keys Enter the maintenance item number using the cursor up down keys or numeric keys The selected maintenance item is run Press the stop key Press the start key Start End Maintenance mode is entered The maintenance item is selected Maintenance mode is exited Repeat the same maintenance item Run another maintenance item No No Yes Yes Enter 001 using the cursor up down keys or numeric ke...

Page 31: ...version Operation panel and support equipment U234 Setting punch destination Inch Inch Europe Met ric Metric U237 Setting finisher stack quantity 0 0 U240 Checking the operation of the finisher U241 Checking the operation of the switches of the finisher U246 Setting the finisher 0 0 0 0 0 0 0 0 Others U905 Checking counts by optional devices 0 0 0 0 ...

Page 32: ...led Method 1 Press the start key The ROM version are displayed 2 Change the screen using the cursor up down keys Display Description Main Main firmware MMI Operation firmware Panel Main Operation firmware Panel Boot Operation booting Browser Browser firmware Engine Engine firmware Engine Boot Engine booting Scanner Scanner firmware Scanner Boot Scanner booting RFID RFID firmware Dictionary Diction...

Page 33: ...oting DF Document finisher firmware DF Boot Document finisher booting PH Punch unit firmware PH Boot Punch unit booting MT Mailbox firmware MT BOOT Mailbox booting Fax APL1 FAX APL1 Fax Boot1 FAX boot1 Fax IPL1 FAX IPL1 Fax APL2 FAX APL2 multi port Fax Boot2 FAX boot multi port Fax IPL2 FAX IPL2 multi port Mode1 Installed application name Mode2 Installed application name Mode3 Installed applicatio...

Page 34: ... Press the start key 2 Select the destination Initial setting Inch Inch specifications Europe Metric Metric specifications 3 Press the start key The setting is set 4 Turn the main power switch off and on Allow more than 5 seconds between Off and On Item No Description Display Description Auto Conforms to destination settings Japan Metric Metric Japan specifications Inch Inch North America specific...

Page 35: ...dle Tray 1 Change the setting using the keys or numeric keys Initial setting 0 Number of sheets of stack on the internal tray for non staple copying 10 sheets 2 Press the start key The setting is set 3 Turn the main power switch off and on Allow more than 5 seconds between Off and On Item No Description Display Description Main Tray Number of sheets of stack on the main tray Middle Tray Number of ...

Page 36: ...speed Middle H DF middle motor DFMM is turned on at high speed Middle L DF middle motor DFMM is turned on at low speed Eject H DF eject motor DFEM is turned on at high speed Eject L DF eject motor DFEM is turned on at low speed Save H DF drum motor DFDRM is turned on at high speed Save L DF drum motor DFDRM is turned on at low speed Tray DF tray motor DFTM is turned on Operating sequences Ascends ...

Page 37: ...DFERM drive position 30 sheet stack Eject Unlock 50 DF eject release motor DFERM drive position 50 sheet stack Eject Unlock Fix DF eject release motor DFERM fixed drive position Eject Unlock Full DF eject release motor DFERM full open drive position Punch Punch motor PUM is turned on Punch Move Punch slide motor PUSLM is turned on Display Description Sub Tray DF feedshift solenoid DFFSSOL is turne...

Page 38: ...isher Mail Box Checking the switch and sensor of the mailbox Punch Checking the switch and sensor of the punch unit Display Description Front Cover DF front cover switch DFFCSW MPT 1 DF eject cover switch DFECSW Top Cover DF top cover switch DFTCSW Tray U Limit DF tray sensor 1 DFTS1 Tray HP2 1 DF tray sensor 2 DFTS2 Tray Middle DF tray sensor 3 DFTS3 Tray L Limit DF tray sensor 4 DFTS4 Tray Top D...

Page 39: ... Tail HP DF shift sensor 2 DFSFS2 Shift Unlock HP DF shift release sensor DFSFRS Sub Tray Full DF sub tray full sensor DFSTFS Shift Set DF shift set sensor DFSFSS Display Description Eject MB eject sensor MBES Cover MB cover open close switch MBCOCSW Over Flow1 MB overflow sensor 1 MBOFS1 Over Flow2 MB overflow sensor 2 MBOFS2 Over Flow3 MB overflow sensor 3 MBOFS3 Over Flow4 MB overflow sensor 4 ...

Page 40: ...nt of front rear shift home position Performed when adjustment is lost with the ejected paper Adjusting of front back stapling home position Adjusts the stapling position in the staple mode if the position is not proper Method 1 Press the start key 2 Select the item to set Method Finisher 1 Select the item to set Item No Description Display Description Finisher Adjustment of 1000 sheet finisher an...

Page 41: ...ing the keys or numeric keys If the distance of the position of a punch hole is smaller than the specified value A increase the setting value If the distance is larger than the value A decrease the setting value Figure 1 3 2 3 Press the start key The value is set Item No Description Description Setting range Initial setting Change in value per step Adjustment of registration stop timing 5 to 5 0 0...

Page 42: ...uides 7 Repeat the above adjustment until paper is properly in position Setting Shift Front HP Shift Tail HP 1 Select Shift Front HP or Shift Tail HP 2 Change the setting value using the keys or numeric keys 3 Press the start key The value is set 4 Press the stop key The screen for selecting a maintenance item No is displayed 5 Enter maintenance mode U240 and select Motor then Sort Test 6 Repeat t...

Page 43: ... value When staple positions are off toward the rear side of the machine sample 2 decrease the setting value Figure 1 3 4 3 Press the start key The value is set Completion Press the stop key The screen for selecting a maintenance item No is displayed Item No Description Description Setting range Initial setting Change in value per step Adjustment of front and back stapling home position 5 to 5 0 1...

Page 44: ...stop key The screen for selecting a maintenance item No is displayed Item No Description Display Description DP Counts of document processor DF Counts of document finisher Display Description ADP Counts of single sided originals that has passed through the DP RADP Counts of double sided originals that has passed through the DP CIS Counts of Double sided simultaneous reading originals that has pass...

Page 45: ...3N0 3NK 3PD 3PG 1 3 16 This page is intentionally left blank ...

Page 46: ...peration panel To remove paper misfed in the machine pull out the cassette open the paper conveying unit or paper conveying cover The positions and the corrective actions are displayed on the touch panel when a paper jam has occurred Figure 1 4 1 JAM Paper jam 02 04 1 Open right cover 1 and remove the paper 2 Open the fuser cover a and remove the paper 3 Remove any paper from the paper ejection 4 ...

Page 47: ...D Misfeed in the MP tray E Misfeed in the duplex unit F Misfeed in the inner tray or fuser section G Misfeed in the document processor option H Misfeed in the job separator I Misfeed in the the bridge option J Misfeed in the the document finisher option K Misfeed in the the mail box option A D G H I B C C B E F C C K J J J J J J J ...

Page 48: ...RS DFMTS MBES TOFSW2 TOFSW3 TOFSW4 TOFSW5 TOFSW6 TOFSW7 MBES PFPS2 PFPS1 PFFS2 PFFS1 PFPCS2 BRCS2 BRCS1 PFFS FS2 FS1 RS DUS ES PFS JPFS MPPS PS1 PS2 PFPS1 PFPS2 DPOS DPPFS DPPFS DPTS DPSBS 3000 sheet Document finisher 500 sheet 2 Paper feeder 3000 sheet Paper feeder Document processor Mail box ...

Page 49: ... turn off during paper feed from cassette 1 H 4912 The bridge conveying sensor 1 BRCS1 does not turn off during paper feed from cassette 2 H 4913 The bridge conveying sensor 1 BRCS1 does not turn off during paper feed from cassette 3 H 4914 The bridge conveying sensor 1 BRCS1 does not turn off during paper feed from cassette 4 H 4918 The bridge conveying sensor 1 BRCS1 does not turn off during pap...

Page 50: ...ES does not turned off within specified time of its turning on J 6200 DF sub eject sensor non arrival jam DF sub eject sensor DFSES does not turn on within specified time of DF paper entry sensor DFPES turning on J 6210 DF sub eject sensor stay jam DF sub eject sensor DFSES does not turned off within specified time of its turning on J 6300 DF middle eject sensor non arrival jam DF middle eject sen...

Page 51: ... staple sensor DFSTS is not turned on within specified time after driving the DF staple motor DFSTM J 7800 MB eject sensor non arrival jam MB eject sensor MBES is not turned on even if a specified time has elapsed after the machine eject signal was received K 7810 MB eject sensor stay jam MB eject sensor MBES is not turned off within specified time of its turning on K 7900 HP detection error of a ...

Page 52: ...am Adjust the cursors to the size of the paper If paper is fed askew perform a skew cancellation adjustment of the width adjuster cursor 3 Check how paper is loaded Check if the cutting edge of the paper bundle inside is cumpled or bent If the cutting edge of the paper bundle is crumpled fan the paper before loading If the paper is folded stretch before loading in the cassette 4 If a large capacit...

Page 53: ...loaded are met when jam has occurred and if the size of the original document and the paper size are met If the paper size is incorrectly displayed adjust the positions of the paper set guide cursors in accordance with the paper size making sure that the paper is not askew to activate the size detector switch 3 Check that paper settings are made in accordance with the paper being used Jam caused b...

Page 54: ...e 3 Check that the paper conveying guide has no barrs deformations or abrasions and it is properly mounted without being floated Clean the conveying guide or the paper approaching guide Remove any protrusions including barrs If floated fix it properly If deformation or abrasion is observed replace 4 Check that the guide Check that the guide is smoothly operative when manipulated If the guide is in...

Page 55: ...3 Check the conveying roller rotates without overloading Check the axle holder or the roller shaft are not contaminated Check that the spring has not fallen off and is mounted so that it is properly applying pressure against the rollers or pulleys Clean the roller axle or the axle holder Re assemble it while checking the pressure of the spring Sensor 1 Check if it does not operate with smoothness ...

Page 56: ...ntry error JAM J600X 1 Check contamination of the rollers of the bridge conveying unit Clean or replace the rollers 2 Check the mounted position of the bridge conveying unit Insert the bridge conveying unit Check whether the bridge conveying unit is locking certainly DF conveying sensor unreachable jam J610X DF conveying sensor retention jam J611X 1 Check it the main unit and the DF are vertically...

Page 57: ...h Affix sheets of PET film at the Stay Punch in two parts DF intermediate sen sor retention jam J631X DF main tray ejection retention JAM J641X DF eject sensor non arrival jam J6500 DF eject sensor reten tion jam J651X 1 If there is not the jammed paper which is causing J631 at the paper processing aria check to see if the actuator DF middle sensor is operative Re mount the actuator Jam types Chec...

Page 58: ...ng paper still in the intermedi ate process tray If the gap is not correct fix balance of the bundle eject unit If 1 Correct the phase shifting with meshing of the front and back gears Turn on U240 Motor EjectUnlock 30 to check the balance of the front and back rollers with the bundle eject unit opened If 2 Adjust the positioning of or replace the Mount PI Upper Guide 3 Execute U240 Motor Width Te...

Page 59: ...h about 65 sheets check for the failure on the bundle when it is delivered in the shape of an arc 1 If a wire from the ejection motor is pinched by other component or a connector is loosely connected correct If a loss of synchronism is observed with the ejection motor due to lack of torque replace the motor 2 If paper slippage occurs due to the lack of pressure by the ejection rollers check if the...

Page 60: ... before the paper bundle is ejected once it is stapled DF drum sensor non arrival jam J6600 Paper is jammed with its leading edge caught by the diversion solenoid 1 in the middle of coveying paths Or check that the paper is fed into the processing unit not into the drum unit Check the axle of the diverting solenoid 1 is inserted all the way into the lever of the DF diverting solenoid 1 and insert ...

Page 61: ...ecks see page 1 4 7 2 BR conveying sensor 1 BRCS1 Conduct connectivity check mounting location check operation check U031 BR PWB YC2 3 3 BR conveying motor BRCM Operation check U030 BR PWB YC2 4 to 7 4 BR PWB BRPWB Replace 5 Engine PWB Replace Checking procedure at the occurrence of J50XX Corrective action at the occurrence of J50XX On Off control signal output connector terminal point of checking...

Page 62: ...king procedure at the occurrence of J61XX Corrective action at the occurrence of J61XX On Off control signal output connector terminal point of checking connection 1 Items for Initial Checks see page 1 4 7 2 DF paper entry sensor DFPES Conduct connectivity check mounting location check operation check U241 Finisher HP DF main PWB YC21 9 3 DF feedshift solenoid 3 DFFSSOL Check to see the feedshift ...

Page 63: ...PWB YC12 13 to 16 5 DF eject motor DFEM Operation check U240 DF main PWB YC12 5 to 8 6 DF main PWB DFMPWB Replace Checking procedure at the occurrence of J63XX Corrective action at the occurrence of J63XX On Off control signal output connector terminal point of checking connection 1 Items for Initial Checks see page 1 4 7 2 DF middle sensor DFMES Conduct connectivity check mounting location check ...

Page 64: ...FMES Conduct connectivity check mounting location check operation check U241 DF main PWB YC20 6 3 DF bundle eject sensor DFBDS Conduct connectivity check mounting location check operation check U241 DF main PWB YC22 27 4 DF middle motor DFMM Operation check U240 DF main PWB YC12 9 to 12 5 DF main PWB DFMPWB Replace Checking procedure at the occurrence of J66XX Corrective action at the occurrence o...

Page 65: ...RM Operation check U240 DF main PWB YC18 1 to 4 5 DF main PWB DFMPWB Replace Checking procedure at the occurrence of J66XX Corrective action at the occurrence of J66XX On Off control signal output connector terminal point of checking connection ...

Page 66: ...rrence of J64XX On Off control signal output connector terminal point of checking connection 1 Items for Initial Checks see page 1 4 7 2 DF middle sensor DFMES Conduct connectivity check mounting location check operation check U241 DF main PWB YC20 6 3 DF tray upper sensor 1 and 2 DFTUSS1 2 Conduct connectivity check mounting location check operation check U241 DF main PWB YC21 19 DFTUSS1 YC13 3 D...

Page 67: ...nipulate the punch up and down to check it can smoothly move up and down 3 Check that the drive from the motor reaches the punch cam 4 Confirm that the wiring connector is firmly connected and if necessary connect the connector all the way in Punch motor and Punch PWB YC4 5 If the wiring is disconnected shorted or grounded replace the wiring 6 Replace the punch motor Punch home position sensor 1 E...

Page 68: ... YC7 2 Replace the punch PWB DF main PWB Replace the DF main PWB see page 1 5 2 8030 Punch motor 3 error Home position does not turn from On to Off in 50 ms after home position has been ini tialized Punch motor 1 Execute U240 Motor Punch to check the finisher operation see page 1 3 7 2 Manipulate the punch up and down to check it can smoothly move up and down 3 Check that the drive from the motor ...

Page 69: ...the way in DF paddle motor and DF main PWB YC15 5 If the wiring is disconnected shorted or grounded replace the wiring 6 Replace the DF paddle motor DF paddle sensor 1 Execute U241 Finisher Bundle Eject HP to check the finisher switch see page 1 3 9 2 Check that the sensor and its mounting bracket are correctly positioned 3 Confirm that the wiring connector is firmly connected and if necessary con...

Page 70: ...necessary connect the connector all the way in DF bundle discharge unit sensor and DF main PWB YC22 5 If the wiring is disconnected shorted or grounded replace the wiring 6 Replace the DF eject release motor DF bundle discharge unit sensor 1 Execute U241 Finisher Bundle Eject HP to check the finisher switch see page 1 3 9 2 Check that the sensor and its mounting bracket are correctly positioned 3 ...

Page 71: ...connect the connector all the way in DF shift motor 1 front and DF main PWB YC14 5 If the wiring is disconnected shorted or grounded replace the wiring 6 Replace the DF shift motor 1 front DF shift sensor 1 front 1 Execute U241 Finisher Shift Front HP to check the finisher switch see page 1 3 9 2 Check that the sensor and its mounting bracket are correctly positioned 3 Confirm that the wiring conn...

Page 72: ...connect the connector all the way in DF shift motor 2 rear and DF main PWB YC14 5 If the wiring is disconnected shorted or grounded replace the wiring 6 Replace the DF shift motor 2 rear DF shift sensor 2 rear 1 Execute U241 Finisher Shift Tail HP to check the finisher switch see page 1 3 9 2 Check that the sensor and its mounting bracket are correctly positioned 3 Confirm that the wiring connecto...

Page 73: ...the wiring connector is firmly connected and if necessary connect the connector all the way in DF shift release motor and DF main PWB YC14 5 If the wiring is disconnected shorted or grounded replace the wiring 6 Replace the DF shift release motor DF shift release sensor 1 Execute U241 Finisher Shift Unlock HP to check the finisher switch see page 1 3 9 2 Check that the sensor and its mounting brac...

Page 74: ... DF Main PWB YC16 5 If the wiring is disconnected shorted or grounded replace the wiring 6 Replace the DF tray motor DF tray sensor 1 DF tray upper surface sensor 1 Execute U241 Finisher Tray U Limit Tray Top to check the finisher switch see page 1 3 9 2 Check that the sensor and its mounting bracket are correctly positioned 3 Confirm that the wiring connector is firmly connected and if necessary ...

Page 75: ...d DF main PWB YC16 5 If the wiring is disconnected shorted or grounded replace the wiring 6 Replace the DF tray motor DF tray sensor 1 DF tray upper surface sensor 1 Execute U241 Finisher Tray U Limit Tray Top to check the finisher switch see page 1 3 9 2 Check that the sensor and its mounting bracket are correctly positioned 3 Confirm that the wiring connector is firmly connected and if necessary...

Page 76: ...t the connector all the way in DF tray motor and DF main PWB YC16 5 If the wiring is disconnected shorted or grounded replace the wiring 6 Replace the DF tray motor DF tray sensor 4 1 Execute U241 Finisher Tray Middle to check the finisher switch see page 1 3 9 2 Check that the sensor and its mounting bracket are correctly positioned 3 Confirm that the wiring connector is firmly connected and if n...

Page 77: ...ct the connector all the way in DF side registration motor 1 and DF main PWB YC15 5 If the wiring is disconnected shorted or grounded replace the wiring 6 Replace the DF side registration motor 1 DF side registration sensor 1 1 Execute U241 Finisher Width Front to check the finisher switch see page 1 3 9 2 Check that the sensor and its mounting bracket are correctly positioned 3 Confirm that the w...

Page 78: ... registration motor 1 and DF main PWB YC15 5 If the wiring is disconnected shorted or grounded replace the wiring 6 Replace the DF side registration motor 1 DF side registration sensor 1 1 Execute U241 Finisher Width Front to check the finisher switch see page 1 3 9 2 Check that the sensor and its mounting bracket are correctly positioned 3 Confirm that the wiring connector is firmly connected and...

Page 79: ... connect the connector all the way in DF side registration motor 2 and DF main PWB YC15 5 If the wiring is disconnected shorted or grounded replace the wiring 6 Replace the DF side registration motor 2 DF side registration sensor 2 1 Execute U241 Finisher Width tail HP to check the finisher switch see page 1 3 9 2 Check that the sensor and its mounting bracket are correctly positioned 3 Confirm th...

Page 80: ... connector all the way in DF side registration motor 2 and DF main PWB YC15 5 If the wiring is disconnected shorted or grounded replace the wiring 6 Replace the DF side registration motor 2 DF side registration sensor 2 1 Execute U241 Finisher Width tail HP to check the finisher switch see page 1 3 9 2 Check that the sensor and its mounting bracket are correctly positioned 3 Confirm that the wirin...

Page 81: ...slide motor and DF main PWB YC12 5 If the wiring is disconnected shorted or grounded replace the wiring 6 Replace the DF slide motor DF staple sensor 1 Execute U241 Finisher Width Staple HP to check the finisher switch see page 1 3 9 2 Check that the sensor and its mounting bracket are correctly positioned 3 Confirm that the wiring connector is firmly connected and if necessary connect the connect...

Page 82: ...e sensor Replace the staple unit see page 1 5 5 DF main PWB Replace the DF main PWB see page 1 5 2 8240 DF staple motor error 2 Staple JAM DF has been detected twice in a row The second JAM detection condition fullfilled with a lock detection signal maintained 1 V for 500 ms continuously while the stapler motor was driven DF staple motor 1 Remove the staple unit and check that stapling is possible...

Page 83: ... If the wiring is disconnected shorted or grounded replace the wiring 5 Replace the DF middle motor DF middle sensor 1 Execute U241 Finisher Middle Tray Eject to check the finisher switch see page 1 3 9 2 Check that the sensor and its mounting bracket are correctly positioned 3 Confirm that the wiring connector is firmly connected and if necessary connect the connector all the way in DF middle sen...

Page 84: ... If the wiring is disconnected shorted or grounded replace the wiring 6 Replace the punch slide motor Punch slide sensor 1 Execute U241 Punch Punch HP to check the finisher switch see page 1 3 9 2 Check that the sensor and its mounting bracket are correctly positioned 3 Confirm that the wiring connector is firmly connected and if necessary connect the connector all the way in Punch slide sensor an...

Page 85: ...onnected shorted or grounded replace the wiring 6 Replace the punch slide motor Punch paper edge sensor 1 2 1 Execute U241 Punch Edge Face 1 2 3 4 to check the finisher switch see page 1 3 9 2 Check that the sensor and its mounting bracket are correctly positioned 3 Confirm that the wiring connector is firmly connected and if necessary connect the connector all the way in Punch paper edge sensor 1...

Page 86: ... the wiring 4 Replace the MB main PWB DF main PWB Replace the DF main PWB see page 1 5 2 8510 MB conveying motor error 1 When initial operation MB home position sensor does not turn on within 5 s MB conveying motor 1 If the transfer roller won t rotate smoothly repair its mechanism 2 Confirm that the wiring connector is firmly connected and if necessary connect the connector all the way in MB conv...

Page 87: ...y connect the connector all the way in MB conveying motor and MB main PWB YC5 5 If the wiring is disconnected shorted or grounded replace the wiring 6 Replace the MB conveying motor MB home position sensor 1 Execute U241 Mail Box Motor HP to check the finisher switch see page 1 3 9 2 Check that the sensor and its mounting bracket are correctly positioned 3 Confirm that the wiring connector is firm...

Page 88: ... connect the connector all the way in DF main PWB YC4 and Engine PWB YC18 2 If the wiring is disconnected shorted or grounded replace the wiring 3 Replace the DF main PWB see page 1 5 2 8990 DF Setup error When a bridge unit is unde tectable in the state where DF is connected When a bridge unit is detected in the state where DF is not connected Bridge unit Document finisher 1 Confirm that the wiri...

Page 89: ...ers and gears rotate smoothly If not grease the bushes and gears Check for broken gears and replace if any 3 Defective motor Replace the DF middle eject motor 4 Defective PWB Replace the DF main PWB and check for correct operation see page 1 5 2 3 DF paddle motor does not operate 1 Defective connector cable or poor con tact in the connector Reinsert the connector Also check for continuity within t...

Page 90: ...ide registration motor 1 2 4 Defective PWB Replace the DF main PWB and check for correct operation see page 1 5 2 7 DF drum motor does not operate 1 Defective connector cable or poor con tact in the connector Reinsert the connector Also check for continuity within the connector cable If none replace the cable DF drum motor and DF main PWB YC18 2 Defective drive trans mission system Check if the ro...

Page 91: ...onnector Also check for continuity within the connector cable If none replace the cable DF staple motor and DF main PWB YC17 2 Defective drive trans mission system Check if the rollers and gears rotate smoothly If not grease the bushes and gears Check for broken gears and replace if any 3 Defective motor Replace the DF staple unit see page 1 5 5 4 Defective PWB Replace the DF main PWB and check fo...

Page 92: ...Defective drive trans mission system Check if the rollers and gears rotate smoothly If not grease the bushes and gears Check for broken gears and replace if any 3 Defective motor Replace the Mailbox drive motor 4 Defective PWB Replace the Mailbox main PWB and check for correct oper ation 17 Punch motor does not operate 1 Defective connector cable or poor con tact in the connector Reinsert the conn...

Page 93: ...or DF paper entrance sensor DF middle sensor DF eject paper sensor DF sub eject sensor DF drum sen sor Bridge DF Tray overflow switch 1 to 7 or Tray eject sensor Mail box 20 Out of staples Add staples is displayed when the main power switch is turned on 1 Defective connector cable or poor con tact in the connector Reinsert the connector Also check for continuity within the connector cable If none ...

Page 94: ... if the surfaces of the following roll ers are dirty with paper powder Paper entry roller Paper entry pulley Middle roller Middle pulley Main tray eject roller Eject pulley Left sub tray feed roller Feed pulley Left sub tray eject roller Eject pulley Clean with isopropyl alcohol Check if the contact between the paper entry roller and paper entry pulley is cor rect Check visually and remedy if nece...

Page 95: ...t roller Eject pulley Clean with isopropyl alcohol Check if the contact between the Paper conveying rollers and Paper conveying pulleys is correct Check visually and remedy if necessary Check if the contact between the Eject roller and Eject pulley is correct Check visually and remedy if necessary 4 Abnormal noise is heard Check if the rollers pulleys and gears operate smoothly Grease the bushes a...

Page 96: ...nplug the power cable from the wall outlet When handling PWBs printed wiring boards do not touch parts with bare hands The PWBs are susceptible to static charge Do not touch any PWB containing ICs with bare hands or any object prone to static charge When removing the hook of the connector be sure to release the hook Take care not to get the cables caught To reassemble the parts use the original sc...

Page 97: ...ion 1 Detaching and refitting the DF main PWB Procedure 1 Remove screw and then remove the lid rear cover Figure 1 5 1 2 Remove three screws and then remove the DF upper rear cover Figure 1 5 2 Screw Lid rear cover Screw DF upper rear cover Screw Screw ...

Page 98: ...e DF main PWB remove the EEPROM U2 from the DF main PWB that has been removed and then reattach it to the new DF main PWB Figure 1 5 3 YC23 YC17 YC14 YC16 YC15 YC22 YC6 YC13 YC19 X1 1 1 1 11 1 16 15 4 12 1 6 1 1 18 2 13 1 14 YC1 U2 1 5 1 5 YC2 YC21 YC5 1 1 1 1 12 2 4 19 YC7 YC8 YC11 YC9 YC10 1 1 5 1 8 YC3 1 4 YC12 1 20 YC18 1 13 YC4 YC20 1 7 1 6 6 30 Screw Screw Screw Screw Screw Screw Screw DF ma...

Page 99: ...1 5 4 1 1 Remarks on DF main PWB replacement When replacing the DF main PWB remove the EEPROM U2 from the DF main PWB that has been removed and then reattach it to the new DF main PWB Figure 1 5 4 EEPROM U2 DF main PWB ...

Page 100: ...e Staple unit Procedure 1 Open the DF upper front cover Figure 1 5 5 2 Insert a flat screwdriver under the lever of the staple cover Lift the lever upwards to open 3 Remove two connectors Figure 1 5 6 DF upper front cover Connectors Staple cover Lever ...

Page 101: ...3N0 3NK 3PD 3PG 1 5 6 4 Raise the front of the staple unit and pull the staple unit frontwards 5 Check or replace the Staple unit and refit all the removed parts Figure 1 5 7 Hook ...

Page 102: ...in the alignment tray and paper gone empty the machine should halt with the bundle ejection unit released at the first release position 3 Insert a reed shaped paper of approx 60 mm wide any length prepared in prior so that it stacks on the paper that is fed in the alignment tray 4 Leaving the reed shaped paper at its present position remove the first paper This is to block the sensor as the turnin...

Page 103: ... that the gap A is within the range of 3 5 to 5 5 mm If the gap A is less than 3 5 mm per form the ejection roller roller interval adjustment as 2 below Figure 1 5 10 2 DF ejection roller adjustment of roller intervals 1 Remove the lid rear cover see page 1 5 2 2 Remove the DF upper rear cover see page 1 5 2 Figure 1 5 11 Main tray eject roller Eject pulley Eject pulley Main tray eject roller Gap ...

Page 104: ...oosen the screw tightening the sensor mount bracket slide the sensor mount bracket rightwards then tighten the screw 4 Check that the gap is widened after the roller intervals adjustment 1 Figure 1 5 12 Sensor mount board Screw ...

Page 105: ...eyed from the machine to the document finisher Figure 2 1 1 Bridge unit section Figure 2 1 2 Bridge unit section block diagram 5 5 2 2 2 1 1 1 3 4 1 BR conveying roller 2 BR conveying pulley 3 BR conveying sensor1 BRCS1 4 BR conveying sensor2 BRCS2 5 Actuator BR conveying sensor YC2 3 YC4 5 YC2 4 5 6 7 BRIDGE_SENS_1 SMOT_B2 A2 B1 A1 BRPWB BRIDGE_SENS_2 BRCS2 BRCS1 BRCM ...

Page 106: ...nd DF sub tray eject sections Figure 2 1 4 Paper insertion feedshift and sub tray eject sections block diagram 8 9 10 5 3 4 2 1 6 7 11 1 Paper entry roller 2 Paper entry pulley 3 Feedshift guide 3 4 Sub tray feed roller 5 Feed pulley 6 Sub tray eject roller 7 Eject pulley 8 Sub eject sensor 9 Actuator sub eject sensor 10 DF paper entry sensor DFPES 11 DF sub tray YC18 12 13 YC12 13 14 YC21 3 YC12 ...

Page 107: ...the paper path carried to the feedshift section and conveys paper to the sub tray or prosessing section In addition DF sub eject sensor detects paper jam when ejecting to the DF sub tray Figure 2 1 5 DF sub eject sensor Sub tray eject roller Feedshift guide 3 DF sub tray DF feedshift solenoid 3 Feedshift to relief drum or prosessing section ...

Page 108: ... the feedshift guide 1 Figure 2 1 6 Processing section 7 6 5 9 10 8 1 2 3 4 14 13 12 16 17 15 18 11 19 1 Relief drum 2 Conveying pulley 3 Conveying pulley 4 Feedshift guide 1 5 Feedshift guide 2 6 DF drum sensor DFDRS 7 Actuator df drum sensor 8 DF middle sensor DFMS 9 Actuator df middle sensor 10 Middle roller 11 Middle pulley 12 Main tray eject roller 13 Eject pulley 14 DF eject paper sensor DFM...

Page 109: ...2B 1B 2A 1A EJE RELS MOT 2B 1B 2A 1A PAP SENS SIG BUNDLE SENS SIG DRM SENS SIG SIDE REG F SENS SIG SIDE REG R SENS SIG PADDLE SENS SIG SIDE REG R MOT 2B 1B 2A 1A SIDE REG F MOT 2B 1B 2A 1A STAPLE SENS SIG ST MOV MOT 2B 1B 2A 1A STP MOT OUT1 OUT2 YC12 17 18 19 20 YC15 1 2 3 4 YC22 27 YC12 1 2 3 4 YC12 9 10 11 12 YC18 1 2 3 4 YC18 6 7 YC22 14 YC22 21 YC22 24 YC20 6 YC15 5 6 7 8 9 10 11 12 YC17 1 2 3...

Page 110: ...solenoid 1 switches the paper path car ried to the feedshift section and first page of next group is carried to the relief section 2 In the same way second page of next group is carried to the relief drum Figure 2 1 8 3 When third page of next group is car ried third page is conveyed to processing section with first and second pages At this time paper conveying path is switched with the operation ...

Page 111: ... ejection roller reverses 3 Afterwards the paper conveying guide uppers and the bundle ejection unit will ascend as driven by the DF eject release motor The paper is driven to the proximity of the alignment tray as the main tray ejection roller and the aligment paddle rotate DF adjustment motors 1 and 2 activate the adjustment guide to adjust the paper Figure 2 1 10 Paper conveying guide Paper con...

Page 112: ...is then sent to the alignment tray as the paddle and the alignment paddle rotate The paper is aligned in the same manner as the first paper 6 The bundle discharge unit descends when adjustment of the last sheet of the bundle is completed The Main tray eject roller rotate to eject the bundle of paper to the eject tray Figure 2 1 11 First paper Second paper Main tray eject roller DF main tray Adjust...

Page 113: ... main tray Figure 2 1 12 Eject tray section 4 7 5 6 2 3 1 12 1 DF eject clutch DFCL 2 DF tray surface sensor 1 DFTUSS1 3 DF tray surface sensor 2 DFTUSS2 4 DF tray sensor1 DFTS1 5 DF tray sensor2 DFTS2 6 DF tray sensor3 DFTS3 7 DF tray sensor4 DFTS4 8 DF Main tray Tray A 9 Side shift guide 10 DF shift sensor1 DFSFS1 11 DF shift sensor2 DFSFS2 12 DF shift set sensor DFSFSS 13 DF shift release senso...

Page 114: ... TRY HALF SENS SIG DFTS1 DFTS3 YC23 15 MTRY FULL SENS SIG DFTS4 YC22 3 TRY U SENS SIG K DFTUSS1 2 YC21 19 YC13 3 EJECT CL YC14 9 TRY HP2 SENS SIG DFTS2 YC20 18 YC23 9 DFECL YC14 11 12 13 14 YC14 1 2 3 4 5 6 7 8 DFSFM 1 2 DFSFRM SFT SET SENS 2B 1B 1A 1B SFT F MOT 2B 1B 2A 1A SFT R MOT 2B 1B 2A 1A SFT SET SENS SIG DFSFSS YC22 30 ...

Page 115: ...the top surface of the paper loaded on the main tray In addition a paper empty state is detected by the main tray upper limit detection sensor as it senses the upper most home position of the main tray Figure 2 1 14 2 Collation Collation is achieved by laterally sliding the printed pages as the shift guide which is recessed during collation is not engaged is set in position to slide the pages by t...

Page 116: ... 3 7 8 8 8 1 1 1 8 8 8 7 6 4 3 4 3 4 3 4 3 4 3 4 3 2 2 2 5 10 11 12 13 14 15 1 Paper conveying pulleys 2 Paper conveying rollers 3 Eject pulleys 4 Eject rollers 5 Lower paper entry guide 6 Center paper entry guide 7 Upper paper entry guide 8 Feedshift claws 9 Tray 1 10 Tray 2 11 Tray 3 12 Tray 4 13 Tray 5 14 Tray 6 15 Tray 7 ...

Page 117: ...ailbox block diagram TOFSW2 OFS2 TOFSW1 OFS1 TEJS TEJS TEJS MHPSW HP SIG MBDM TOFSW4 OFS4 TOFSW5 OFS5 TOFSW6 OFS6 LED TOFSW7 OFS7 MBMPWB YC1 18 YC2 2 YC1 5 TOFSW3 OFS3 YC1 8 YC2 14 MOTOR _A A B _B YC5 1 2 3 4 YC2 11 YC1 2 YC2 8 YC2 16 YC2 5 ...

Page 118: ... on the belt passes through the feedshift claw lever the feedshift claw is activated to switch the paper path for ejection to each tray In addition the tray eject sensor detects paper jam Figure 2 1 18 Belt retainer Belt Feedshift claw Feedshift claw lever Tray eject sensor Tray eject sensor ...

Page 119: ...unch unit is installed on the paper insertion section of the finisher It stops paper conveyance and punches paper Figure 2 1 19 Punch unit 1 4 5 2 3 1 Punch cam 2 Punch cutter 3 Punch waste box 4 Punch home position sensor PUHPS 5 Punch plus sensor PUPS ...

Page 120: ...PS PHMOT_PLS DFMPWB PUNPWB YC8 3 PUHPS PHMOT_HP YC8 6 YC8 YC7 PUM PHMOT_N P YC1 1 3 YC2 2 YC1 PUSLM PUSLS PUPES2 PUPES1 PUSOL PUTFS YC5 10 YC5 2 3 YC7 1 YC6 3 YC5 2 3 4 5 YC3 1 2 3 4 PHTNK_FUL PHSOL_PUL RET PHLED_A B C D PHADJ_MOT 2B 1B 2A 1A PHPES_DET PHADJ_HP 24V2 ...

Page 121: ...ical Parts Layout 2 2 1 Electrical parts layout 1 PWBs Figure 2 2 1 PWBs 1 DF main PWB DFMPWB Controls electrical components 2 Staple relay PWB STRPWB Relay the staple unit control signal Machine front Machine inside Machine rear 1 2 ...

Page 122: ...er misfeed in the conveying section 3 DF eject paper sensor DFMTS Detects a paper in the eject section 4 DF side registration sensor 1 DFSRS1 Detects the front registration plate in the home position 5 DF side registration sensor 2 DFSRS2 Detects the rear registration plate in the home position 1 2 3 4 5 14 15 6 7 8 9 11 12 13 17 16 18 19 20 21 23 24 22 10 Machine front Machine inside Machine rear...

Page 123: ...SS1 Detects upper surface of paper in the DF main tray 15 DF tray upper surface sensor 2 DFTUSS2 Detects upper surface of paper in the DF main tray 16 DF shift set sensor DFSFSS Detects the side shift guide in the home position 17 DF shift release sensor DFSFRS Detects the side shift guide in the release position 18 DF shift sensor1 DFSFS1 Detects the front side shift plate in the home position 19...

Page 124: ... registration motor 2 DFSRM2 Drives the rear registration plate 7 DF drum motor DFDRM Drives the relief drum 8 DF eject motor DFEM Drives the eject roller 9 DF tray motor DFTM Raises and lowers the eject tray 10 DF shift release motor DFSFRM Drives the side shift plate 11 DF shift motor1 DFSFM1 Drives the front side shift plate 12 DF shift motor2 DFSFM2 Drives the rear side shift plate 13 DF stapl...

Page 125: ...gure 2 2 4 Solenoids and clutch 1 DF feedshift solenoid 1 DFDRSOL Operates feedshift guide 1 2 DF feedshift solenoid 2 DFFSSOL Operates feedshift guide 2 3 DF eject clutch DFECL Drives the eject roller 2 1 3 Machine front Machine inside Machine rear ...

Page 126: ...ing sensor1 BRCS1 Detects a paper misfeed in the bridge section 3 BR conveying sensor2 BRCS2 Detects a paper misfeed in the bridge section 4 BR eject cover switch BRECSW Detects opening closing of the bridge eject cover 5 BR conveying motor BRCM Drives the paper conveying section Machine inside Machine front Machine rear 2 5 3 1 4 ...

Page 127: ...switch 5 TOFSW5 Detected overflow of ejected to tray 5 7 Tray overflow switch 6 TOFSW6 Detected overflow of ejected to tray 6 8 Tray overflow switch 7 TOFSW7 Detected overflow of ejected to tray 7 9 Tray eject sensor TEJS Detection of paper jam 10 Tray eject sensor TEJS Radiates the pulse of LED 11 MB home position switch MHPSW Controls mailbox drive motor 12 MB cover open close switch MCOSW Detec...

Page 128: ...ts the slide position of the punch unit 5 Punch tank full sensor PUTFS Detects when the punch waste tank is full 6 Punch paper edge sensor1 PUPES1 Detects the side edge position of the paper 7 Punch paper edge sensor2 PUPES2 Detects the side edge position of the paper 8 Punch tank set switch PUTSSW Detects the punch waste tank is installed 9 Punch motor PUM Drives the punch 10 Punch slide motor PU...

Page 129: ...3N0 3NK 3PD 3PG 2 2 9 This page is intentionally left blank ...

Page 130: ...WB Figure 2 3 1 DF main PWB silk screen diagram YC23 YC17 YC14 YC16 YC15 YC22 YC6 YC13 YC19 X1 1 1 1 11 1 16 15 4 12 1 6 1 1 18 2 13 1 14 YC1 U2 1 5 1 5 YC2 YC21 YC5 1 1 1 1 12 2 4 19 YC7 YC8 YC11 YC9 YC10 1 1 5 1 8 YC3 1 4 YC12 1 20 YC18 1 13 YC4 YC20 1 7 1 6 6 30 ...

Page 131: ...0 3 3 V DC pulse Serial communication data signal input 7 ENG DO O 0 3 3 V DC pulse Serial communication data signal output YC5 1 GND Ground Connected to machine 2 GND Ground 3 24V1 I 24 V DC 24 V DC power input from Machine 4 24V1 I 24 V DC 24 V DC power input from Machine YC6 1 GND Ground Connected to the mailbox main PWB 2 GND Ground 3 GND Ground 4 5V O 5 V DC 5 V DC power output 5 24V1 O 24 V ...

Page 132: ...2A O 0 24 V DC pulse DFSLM control signal 4 ST MOV MOT 1A O 0 24 V DC pulse DFSLM control signal 5 EJECT MOT 2B O 0 24 V DC pulse DFEM control signal 6 EJECT MOT 1B O 0 24 V DC pulse DFEM control signal 7 EJECT MOT 2A O 0 24 V DC pulse DFEM control signal 8 EJECT MOT 1A O 0 24 V DC pulse DFEM control signal 9 MIDDLE MOT 2B O 0 24 V DC pulse DFMM control signal 10 MIDDLE MOT 1B O 0 24 V DC pulse DF...

Page 133: ... 0 24 V DC pulse DFSFRM control signal 12 SFT RELS MOT 1B O 0 24 V DC pulse DFSFRM control signal 13 SFT RELS MOT 2A O 0 24 V DC pulse DFSFRM control signal 14 SFT RELS MOT 1A O 0 24 V DC pulse DFSFRM control signal YC15 1 PADDLE MOT 2B O 0 24 V DC pulse DFPDM control signal Connected to the DF paddle motor and DF side registra tion motor 1 2 2 PADDLE MOT 1B O 0 24 V DC pulse DFPDM control signal ...

Page 134: ...gnal 11 READY I 0 5 V DC Staple unit READY signal 12 5V O 5 V DC 5 V DC power output 13 HP I 0 5 V DC Staple unit HP signal YC18 1 DRM MOT 2B O 0 24 V DC pulse DFDRM control signal Connected to the DF drum motor and DF Feedshift solenoid 1 2 2 DRM MOT 1B O 0 24 V DC pulse DFDRM control signal 3 DRM MOT 2A O 0 24 V DC pulse DFDRM control signal 4 DRM MOT 1A O 0 24 V DC pulse DFDRM control signal 5 ...

Page 135: ...er output to DFSES Connected to the DF sub try eject sen sor DF sub try full sen sor DF paper entrance sensor DF operation PWB and DF tray upper surface sen sor 1 2 GND Ground 3 STRY EJE SENS SIG I 0 3 3 V DC DFSES On Off 4 3 3V O 3 3 V DC 3 3 V DC power output 5 GND Ground 6 STRY FULL SENS SIG I 0 3 3 V DC DFSTFS On Off 7 STRY FULL SENS PLS I 0 3 3 V DC pulse Plus signal 8 GND Ground 9 ENTRY SENS...

Page 136: ... power output to DFSRS1 11 GND Ground 12 SID REG F SENS SIG I 0 3 3 V DC DFSRS1 On Off 13 GND Ground 14 PAP SENS SIG I 0 3 3 V DC DFMTS On Off 15 3 3V O 3 3 V DC 3 3 V DC power output 16 MTRY HP2 SENS A O 3 3 V DC 3 3 V DC power output to DFTS2 17 GND Ground 18 MTRY HP2 SENS SIG I 0 3 3 V DC DFTS2 On Off 19 PADDLE SENS A O 3 3 V DC 3 3 V DC power output to DFPDS 20 GND Ground 21 PADDLE SENS SIG I ...

Page 137: ...FS2 On Off 7 MTRY HALF SENS A O 3 3 V DC 3 3 V DC power output to DFTS3 8 GND Ground 9 MTRY HALF SENS SIG I 0 3 3 V DC DFTS3 On Off 10 MTRY BF SENS A O 3 3 V DC 3 3 V DC power output to DFTS5 11 GND Ground 12 MTRY BF SENS SIG I 0 3 3 V DC DFTS5 On Off 13 MTRY FULL SENS A O 3 3 V DC 3 3 V DC power output to DFTS4 14 GND Ground 15 MTRY FULL SENS SIG I 0 3 3 V DC DFTS4 On Off 16 SFT RELS SENS A O 3 3...

Page 138: ...3N0 3NK 3PD 3PG 2 3 9 2 3 2 Mailbox main PWB Figure 2 3 2 Mailbox main PWB silk screen diagram YC1 YC2 YC3 YC4 U2 U1 U4 X1 YC7 YC6 YC5 U3 U5 13 12 1 19 1 1 1 3 11 20 2 5 1 1 7 1 4 2 ...

Page 139: ...round 14 OFS5 I 0 5 V DC TOFSW5 On Off 15 5V O 5 V DC 5 V DC power output 16 LED O 0 5 V DC LED signal 17 GND Ground 18 TEJS I 5 0 V DC pulse TEJS Off On receiving 19 5V O 5 V DC 5 V DC power output YC2 1 5V O 5 V DC 5 V DC power output Connected to the tray eject sensor mail home posi tion switch and tray overflow switch 6 7 2 LED O 5 0 V DC pulse TEJS emitting 3 GND Ground 4 HP SIG I 0 5 V DC MP...

Page 140: ...V DC pulse Mailbox clock signal 10 SEL I 0 5 V DC Mailbox select signal 11 READY O 0 5 V DC Mailbox ready signal YC4 1 R24V I 24 V DC 24 V DC power input Connected to the mailbox cover open close switch 3 24V O 24 V DC 24 V DC power output YC5 1 MOTOR _A O 0 24 V DC pulse MBDM drive control signal Connected to the mailbox drive motor 2 MOTOR A O 0 24 V DC pulse MBDM drive control signal 3 MOTOR B ...

Page 141: ...achine 3 GND Ground 4 GND Ground 5 COVER OPEN O 0 3 3 V DC BRECSW On Off 6 BRIDGE_SENS 2 O 0 3 3 V DC BRCS2 On Off 7 BRIDGE_SENS 1 O 0 3 3 V DC BRCS1 On Off 8 BRIDGE_DET I 0 3 3 V DC BRCM mode signal 9 BRIDGE_PH1 I 0 3 3 V DC BRCM control signal 10 BRIDGE_PH0 I 0 3 3 V DC BRCM control signal 11 BRIDGE_CLK I 0 3 3V DC pulse BRCM clock signal 12 BRIDGE_REM I 0 3 3 V DC BRCM On Off 13 BRIDGE_VREF Not...

Page 142: ...l signal 5 SMOT_A2 O 0 24V DC pulse BRCM drive control signal 6 SMOT_B1 O 0 24V DC pulse BRCM drive control signal 7 SMOT_A1 O 0 24V DC pulse BRCM drive control signal YC4 1 COVER_OPEN I 0 3 3 V DC BRECSW On Off Connect to BR conveying cover switch BR conveying sensor 2 2 GND Ground 3 BRIDGE_LED_A O 3 3 V DC 3 3 V DC power output to BRCS2 4 GND Ground 5 BRIDGE_SENS 2 I 0 3 3 V DC BRCS2 On Off Conn...

Page 143: ...clock signal 4 PH_SEL I 0 3 3V DC Select signal from the machine 5 PH_RDY O 0 3 3V DC Ready signal to the machine 6 PHMOT_REQ I 0 3 3V DC PUM On Off 7 PHPES_REQ O 0 3 3V DC PUPES On Off 8 GND Ground 9 GND Ground 10 3 3V I 3 3V DC 3 3 V DC power input from machine 11 3 3V I 3 3V DC 3 3 V DC power input from machine 12 5 0V I 5V DC 3 3 V DC power input from machine YC2 1 GND Ground Connected to the ...

Page 144: ...Off return 4 PHLED_A O 0 3 3V DC PUPES1_A On Off 5 PHLED_B O 0 3 3V DC PUPES1_B On Off 6 PHLED_C O 0 3 3V DC PUPES1_C On Off 7 PHLED_D O 0 3 3V DC PUPES1_D On Off 8 PHLED_3 3V O 3 3V DC 3 3 V DC power output to PUPES1 9 5 0V O 5V DC 5 V DC power output to PUTFS 10 PHTNK_FUL I 0 5V DC PUTFS On Off 11 GND Ground YC6 1 SEN O 3 3V DC 3 3 V DC power output to PUSLS Connected to the punch slide sensor 2...

Page 145: ...3N0 3NK 3PD 3PG 2 3 16 YC9 1 PHTNK_SET I 0 3 3V DC PUTSSW On Off Connected to the punch tank set switch 2 GND Ground Connector Pin Signal I O Voltage Description ...

Page 146: ...90 Paper entry roller PARTS ROLLER FEED LOWER SP 303NB94100 3NB94100 Feed pulley PARTS ROLLER FEED UPPER SP 303NB94111 3NB94111 Sub tray eject static eliminator STATIC ELIMINATOR SUB EJECT 303NB24300 3NB24300 Paper stopper static eliminator1 STATIC ELIMINATOR EJECT 303NB36460 3NB36460 Eject side static eliminator STATIC ELIMINATOR EJECT SIDE 303NB36490 3NB36490 Eject center static eliminator STATI...

Page 147: ...NSOR A SEPARATION 303H327460 3H327460 Maintenance part name Part No Alternative part No Name used in service manual Name used in parts list Paper conveying rollers PARTS ROLLER CONVEYING 303LW94010 3LW94010 Eject rollers PARTS ROLLER EJECT A 303LW94020 3LW94020 Eject rollers PARTS ROLLER EJECT C SP 303N094020 3N094020 Maintenance part name Part No Alternative part No Name used in service manual Na...

Page 148: ...ohol or a dry cloth Paper entry roller Clean Clean with alcohol or a dry cloth Feed pulley Clean Clean with alcohol or a dry cloth Rubber guide relief drum Clean Clean with alcohol or a dry cloth Sub tray eject static eliminator Check If paper powder or dust adheres to tip of brush remove it Paper stopper static eliminator1 Check If paper powder or dust adheres to tip of brush remove it Eject side...

Page 149: ... EM 50LP 50G GEAR WORM Grease Apply EM 50LS to the teeth part PN 7BG010009H GREASE MORYKOTE EM 50LP 50G Section Maintenance part location User call Mainte nance Points and cautions Page Sensors DF sub try full sensor Clean Air brush DF paper entrance sensor Clean Air brush DF eject paper sensor Clean Air brush DF sub try eject sen sor Clean Air brush DF tray upper surface sensor Check Air brush ...

Page 150: ...ject rollers Clean Clean with alcohol or a dry cloth Eject rollers Clean Clean with alcohol or a dry cloth Section Maintenance part location User call Mainte nance Points and cautions Page Driving section Drive cum gear 40 Grease Apply EM 50LS to the teeth part PN 7BG010009H GREASE MORYKOTE EM 50LP 50G Idle gear 16 51 Grease Apply EM 50LS to the teeth part PN 7BG010009H GREASE MORYKOTE EM 50LP 50G...

Page 151: ...2 1 3 8 7 5 6 9 4 1 3 2 1 2 1 3 2 1 2 4 3 7 6 5 1 2 4 3 7 6 5 1 2 2 1 3 2 1 3 3 2 1 1 3 2 1 2 3 3 2 1 1 2 3 3 2 1 2 1 3 3 2 1 1 3 2 1 2 3 3 2 1 3 2 1 3 2 1 2 3 5 4 1 1 3 2 9 7 8 1 3 2 1 3 2 1 3 2 6 2 1 5 4 3 6 2 1 2 3 4 1 5 6 5 4 3 6 2 1 2 3 1 3 2 1 3 2 1 1 2 3 2 3 1 1 2 3 A8 A8 A9 A9 B8 B8 YC3 YC4 RXD N C TXD GND YC1 SWDO RESET GND SWCLK YC2 YC5 YC8 YC12 YC18 YC17 YC19 YC21 YC22 YC20 FFC YC13 YC1...

Page 152: ... BRIDGE_VREF 10 9 8 3 BRIDGE_DET 8 5 6 7 11 13 12 1 2 1 2 3 BRIDGE_REM BRIDGE_SEN1 8 5 4 6 7 BRIDGE_PH0 BRIDGE_CLK 14 BRIDGE_FAN 14 YC1 14 24V1 13 14 BRIDGE_PH1 COVER_OPEN 12 9 10 11 GND 3 3V1 GND BRIDGE_SEN2 9 8 6 13 12 11 10 5 4 3 2 8 9 7 6 4 5 6 7 14 14 13 12 11 10 1 1 2 3 10 11 12 13 1 COVER_OPEN 6 5 4 3 5 4 BRIDGE_SENS 2 COVER_OPEN 9 8 7 2 2 1 3 6 YC4 1 1 24V YC3 2 FAN_REM 2 GND 3 BRIDGE_LED_...

Page 153: ...0 9 8 7 6 5 4 3 2 1 GND GND GND 5V 24V 24V SDI SDO SCLK SEL READY YC5 1 2 3 4 4 3 2 1 MOTOR _A MOTOR A MOTOR B MOTOR _B 1 2 1 2 YC4 1 3 1 3 R24V 24V YC7 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 GND GND GND 5V 24V 24V MT DO MT DIN MT CLK MT SEL MT RDY YC2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 3 2 1 3 2 1 3 2 1 1 4 1 2 3 3 2 1 4 2 3 3 2 1 3 2 1 3 2 1 3 2 1 5V LED G...

Page 154: ...2 YC1 1 1 GND YC4 PHMOT_ N 1 2 GND 1 1 PHADJ_ HP PHADJ_ MOT 1B 2 PH_ CLK 2 PHADJ_ MOT 2B 1 1 SENS3 3V 1 1 YC6 2 2 PHADJ_ HP 3 3 YC5 24V2 1 PHSOL_ PUL 2 2 PHSOL_ RET PHSOL_ PUL 24V2 SENS3 3V PHADJ_ MOT_ An PHADJ_ MOT_ Bn PHADJ_ MOT_ A 1 1 PH_SDI 2 1 1 NC 2 2 YC3 PHLED_ 3 3V 8 8 2 2 PH_ SDO 3 3 PHLED_ A 4 PHTNK_ FUL 10 3 YC7 PHPES_ DET 1 1 GND 2 2 1 GND 2 2 SENS3 3V 4 4 1 PHMOT_ PLS 3 3 1 GND YC1 2 ...

Page 155: ...1 1 INSTALLATION GUIDE DF 791 3000 sheet finisher Installation Guide ...

Page 156: ...INSTALLATION GUIDE GUIDE D INSTALLATION GUÍA DE INSTALACION INSTALLATIONSANLEITUNG GUIDA ALL INSTALLAZIONE 安装手册 설치안내서 設置手順書 DF 791 ...

Page 157: ...las cintas y o mate rial amortiguador de las partes suministradas Enthaltene Teile A Finisher 1 B Auswerffach 1 C Verbindungsplatte 1 D Stecker Abdeckung 1 Deutsch E Heftklammer Magazin 1 F M4 8 Schraube 1 G M4 20 Schraube 2 AA Grundplatte 1 Stellen Sie sicher dass sämtliche Klebebänder und oder Polstermaterial von den gelieferten Teilen entfernt wurden Parti fornite A Finisher documenti 1 B Vasso...

Page 158: ...serte los 2 enganches 1 de la parte posterior de la bandeja en los orificios 2 de la placa de elevación del finalizador ANMERKUNG Das Attachment Kit AK 740 muss installiert werden bevor der Finisher installiert wird Vorgehensweise Bevor Sie mit der Installation beginnen überzeu gen Sie sich dass der Netzschalter des Geräts ausgeschaltet und das Stromkabel aus der Steckdose gezogen ist 1 Setzen Sie...

Page 159: ... der Stelle die mit PF 810 markiert ist Die Grundplatte AA wird mit dem AK 740 geliefert Gehen Sie weiter zu Schritt 3 Falls der PF 791 installiert ist folgen Sie den weiteren Schritten Falls der PF 791 installiert ist 2 Installieren Sie die Grundplatte AA mit der Schraube M4 8 F unten in die Mitte des Finishers Sichern Sie die Platte an der Stelle die mit PF 791 markiert ist Die Grundplatte AA wi...

Page 160: ...erbindungsplatte C mit 2 M4 20 Schrauben G am Gerät an Bringen Sie diese an der in der Abbildung gezeigten Stelle an Nur wenn der PF 810 installiert ist führen Sie Schritt 5 aus 5 Nehmen Sie die Ablösungsabdeckung 4 von der linken Abdeckung ab Falls PF 791 installiert ist führen Sie Schritt 6 aus 3 Rimuovere la copertura di interfaccia 3 della macchina 4 Applicare la piastra di connessione C alla ...

Page 161: ...ierre 11 hacia del ante 6 Verbinden Sie den Stecker der Signalleitung 5 mit dem Steckverbinder im Gerät 6 Hängen Sie das Kabel der Signalleitung 7 in den Befestigungshaken 8 ein 7 Setzen Sie die Stecker Abdeckung D in die Verbindungsplatte C ein Stellen Sie sicher dass das Kabel nicht eingeklemmt wird Bringen Sie diese an der in der Abbildung gezeigten Stelle an Überprüfen Sie ob der Stecker der S...

Page 162: ...a posición de grapado en la página 12 9 Setzen Sie den Stift 12 der Verbindung splatte C in die Öffnung 13 des Finishers Verbinden Sie den Finisher mit dem Gerät Falls die Höhe des Finishers nicht mit der auf Seite 7 in der Referenz beschriebenen Höhe übereinstimmt justieren Sie die Höhe 10 Schieben Sie die Verriegelung 11 wieder langsam ins Gerät so dass die Verbindun gen am anderen Ende des Gerä...

Page 163: ...con las especificaciones utilice el siguiente procedimiento para ajustar la altura Einstellen der Höhe 1 Überprüfen Sie dass die jeweilige Höhe der Stifte 12 der am Gerät installierten Verbind ungsplatte und Verbindungsöffnungen 13 des Finishers mit den unten angegebenen Werten übereinstimmen Korrekt Der Durchmesser a des Stifts 12 befindet sich im Höhenbereich b des Kurvenabschnitts 21 Nicht korr...

Page 164: ...cubierta posterior inferior 25 2 Öffnen Sie die obere vordere Abdeckung 9 des Finishers 3 Entfernen Sie die 3 Schrauben 22 Entfernen Sie die untere vordere Abdeckung 23 4 Entfernen Sie die 3 Schrauben 24 und nehmen Sie die untere hintere Abdeckung 25 ab 2 Aprire il coperchio superiore anteriore 9 della finisher documenti 3 Rimuovere le 3 viti 22 Rimuovere il coperchio frontale inferiore 23 4 Rimuo...

Page 165: ...ocu mentos 8 Vuelva a apretar los 2 tornillos 28 y coloque la llave inglesa en su lugar 27 5 Entfernen Sie die Schraube 26 um den Schlüssel 27 abzunehmen 6 Lösen Sie die 2 Schrauben 28 vorne rechts und hinten rechts am Finisher 7 Drehen Sie die Einstellschrauben 29 mit dem Schlüssel 27 um die Höhe des Finishers einzustellen Durch Drehen der Einstellschraube im Uhrzeigersinn wird der Finisher angeh...

Page 166: ...mentos y al girar en sentido contrario a las manecillas del reloj baja el finalizador de docu mentos 9 Falls die Abstände zwischen dem Finisher und dem Gerät 30 31 ungleich sind führen Sie die unten angegebenen Schritte aus um den Abstand zu korrigieren 10 Lösen Sie die 2 Schrauben 32 vorne links und hinten links am Finisher 11 Stellen Sie die Einstellschrauben 33 mit einem Kreuzschlitzschraubendr...

Page 167: ...ta frontal inferior 23 y la cubierta posterior inferior 25 12 Ziehen Sie die 2 Schrauben 32 nach 13 Setzen Sie die untere vordere Abdeckung 23 und die untere hintere Abdeckung 25 wieder ein 12 Ristringere ciascuna delle 2 viti 32 13 Reinstallare il coperchio frontale inferiore 23 e il coperchio posteriore inferiore 25 12 ビス 32 各 2 本を締め付ける 13 前下カバー 23 後下カバー 25 を元通りに取り付ける 12 拧紧各 2 颗螺丝 32 13 按原样安装前部...

Page 168: ...ustar la posición Valor de referencia 78 5 mm 2 5 mm del centro del papel Justage der Heftposition 1 Stecken Sie den Netzstecker des Geräts in die Wandsteckdose und schalten Sie das Gerät am Hauptschalter ein 2 Erstellen Sie eine Probekopie im Heftmodus doppelt geheftet 3 Prüfen Sie ob die Heftposition außermittig ist Falls die Heftposition außermittig ist müssen Sie sie wie folgend einstellen Bez...

Page 169: ...erencia 78 5 mm 2 5 mm del centro del papel 4 Schalten Sie in den Wartungsmodus U246 wählen Sie Finisher und Staple HP 5 Die Werte einstellen Falls das Papier zu nahe am vorderen Rand des Geräts a abgesta pelt wird Vergrößern Sie den Stellwert Falls das Papier zu nahe am hinteren Rand des Geräts b abgestapelt wird Verkleinern Sie den Stellwert 6 Eine Testkopie erstellen 7 Wiederholen Sie die Schri...

Page 170: ...AK 740 Bridge unit Installation Guide ...

Page 171: ...or MFP 25 25ppm Black White MFP 30ppm 35ppm Color MFP 25 25ppm Black White MFP 30ppm 35ppm A AA B C D D C C 3 1 5 2013 6 303PD56710 01 4 6 2 AK 740 ATTACHMENT KIT for Black White MFP 30ppm 35ppm Color MFP 25 25ppm ...

Page 172: ...MT 730 B Mail box Installation Guide ...

Page 173: ...INSTALLATION GUIDE GUIDE D INSTALLATION GUÍA DE INSTALACION INSTALLATIONSANLEITUNG GUIDA ALL INSTALLAZIONE 安装手册 설치안내서 設置手順書 MT 730 B ...

Page 174: ...la 6 Para la instalación con una impresora consulte las páginas de la 7 a la 12 Español Je nach verwendetem Modell ist eine andere Vorgehensweise zur Installation dieses Teils erforderlich Die unterschiedlichen Vorgehensweisen werden auf den folgenden Seiten erläutert Bei Installation an einem Dokumentenfinisher siehe Seiten 1 bis 6 Bei Installation an einem Drucker siehe Seiten 7 bis 12 Deutsch S...

Page 175: ...ese de quitar todas las cintas y o mate rial amortiguador de las partes suministradas Enthaltene Teile A Mailbox 1 B Vordere Abdeckung der Montageplatte 1 C Hintere Abdeckung der Montageplatte 1 D Kopienausgabefächer 7 Deutsch E Schraube M4 12 2 F Fachnamenaufkleber für Benutzer 1 Stellen Sie sicher dass sämtliche Klebebänder und oder Polstermaterial von den gelieferten Teilen entfernt wurden Part...

Page 176: ... trasera 3 en la parte superior del finalizador 1 utilizando un destornillador de punta plana o similar Verfahren Bevor Sie mit der Installation beginnen überzeu gen Sie sich dass der Netzschalter des Geräts ausgeschaltet und das Stromkabel aus der Steckdose gezogen ist 1 Entfernen Sie die vordere obere Abdeckung 2 und die hintere obere Abdeckung 3 an der Oberseite des Finishers 1 mit einem Klinge...

Page 177: ...sera del buzón de correo A para asegurarse de que no queda espacio entre el buzón de correo A y la máquina 2 Setzen Sie die Haken 4 an der Vorder und Rückseite der Mailbox A in die Öffnungen 5 vorne und hinten an der Oberseite des Finishers 1 ein wie in der Abbildung dargestellt und bringen Sie die Mailbox A am Finisher 1 an Hinweis Heben Sie die Vorder und Rückseite der Mailbox A ein wenig an dam...

Page 178: ...stalar la cubierta posterior 6 del buzón de correo A 3 Sichern Sie die Mailbox A mit zwei Schrauben M4x12 E 4 Entfernen Sie die hintere Abdeckung 6 der Mailbox A 5 Stecken Sie den Stecker 7 der Mailbox A in die Steckbuchse 8 des Gerätegehäuses 6 Bringen Sie die hintere Abdeckung 6 der Mailbox A wieder an 3 Fissare la mailbox A utilizzando le due viti M4x12 E 4 Rimuovere il coperchio posteriore 6 d...

Page 179: ...ma manera la cubierta de la placa de montaje trasera C en el finaliza dor 7 Setzen Sie die 2 Haken 9 an der vorderen Abdeckung der Montageplatte B für die Mailbox in den Finisher ein um die Abdeck ung B zu installieren 8 Bringen Sie auf gleiche Weise die hintere Abdeckung der Montageplatte C am Fin isher an 7 Inserire nel finitore i 2 ganci 9 posizionati sul coperchio della piastra di montaggio an...

Page 180: ...nda el interruptor principal para comprobar que la máquina funciona correctamente 9 Setzen Sie die sieben Kopienausgabefächer D in die Ausgabeöffnungen der Mailbox A ein beginnend vom untersten Fach zum höchsten Drücken Sie beide Enden jedes Kopienausgabefachs D zusammen um es etwas zu biegen Setzen Sie das Fach ein indem Sie die vorderen und hinteren Stifte 10 in die Rundlöcher 11 vorne und hinte...

Page 181: ... todas las cintas y o mate rial amortiguador de las partes suministradas Enthaltene Teile A Mailbox 1 B Vordere Abdeckung der Montageplatte 1 C Hintere Abdeckung der Montageplatte 1 D Kopienausgabefächer 7 Deutsch E Schraube M4 12 2 F Fachnamenaufkleber für Benutzer 1 B und C werden nicht benötigt Stellen Sie sicher dass sämtliche Klebebänder und oder Polstermaterial von den gelieferten Teilen ent...

Page 182: ...gar el interruptor de encendido de la máquina y des enchufar el cable de alimentación de la toma de pared Hinweis Das Attachment Kit AK 736 muss vor der Installation der Mailbox installiert werden Vorgehensweise Bevor Sie mit der Installation beginnen überzeugen Sie sich dass der Netzschalter des Geräts aus geschaltet und das Stromkabel aus der Steckdose gezogen ist Nota Installare l Attachment Ki...

Page 183: ...y la máquina 2 Fije el buzón de correo A con dos tornillos M4x12 E 1 Führen Sie die Haken 1 die sich hinten und vorne an der Unterseite der Mailbox A befinden in die Aufnahmen 2 des Geräts ein und befestigen Sie die Mailbox A am Gerät Hinweis Heben Sie die Vorder und Rückseite der Mailbox A ein wenig an damit sich kein Spalt zwischen der Mailbox A und dem Gerät bildet 2 Sichern Sie die Mailbox A m...

Page 184: ...lva a instalar la cubierta posterior 3 del buzón de correo A 3 Entfernen Sie die hintere Abdeckung 3 der Mailbox A 4 Entfernen Sie die Kabelbefestigung 4 5 Stecken Sie den Stecker 5 der Mailbox A in die Steckbuchse 6 des Gerätegehäuses 6 Installieren Sie die Kabelbefestigung 4 an der im Bild gezeigten Position 7 Bringen Sie die hintere Abdeckung 3 der Mailbox A wieder an 3 Rimuovere il coperchio p...

Page 185: ...cubi erta derecha Z 8 Installieren Sie die linke Abdeckung Y 9 Mit den zwei Schrauben 102 die Sie in Schritt 2 der Installationsan leitung für das AK 736 entfernt haben bringen Sie die rechte Abdeck ung Z wieder an Drücken Sie die rechte Abdeckung Z leicht nach unten während Sie diese befestigen 8 Installare il coperchio di sinistra Y in posizione 9 Utilizzando le due viti 102 rimosse al punto 2 d...

Page 186: ...rruptor principal para comprobar que la máquina funciona correctamente 10 Setzen Sie die sieben Kopienausgabefächer D in die Ausgabeöffnungen der Mailbox A ein beginnend vom untersten Fach zum höchsten Drücken Sie beide Enden jedes Kopienausgabefachs D zusammen um es etwas zu biegen Setzen Sie das Fach ein indem Sie die vorderen und hinteren Stifte 7 in die Rundlöcher 8 vorne und hinten an der Mai...

Page 187: ...PH 7A C D Punch unit Installation Guide ...

Page 188: ...INSTALLATION GUIDE GUIDE D INSTALLATION GUÍA DE INSTALACION INSTALLATIONSANLEITUNG GUIDA ALL INSTALLAZIONE 安装手册 설치안내서 設置手順書 PH 7A PH 7B PH 7C PH 7D ...

Page 189: ...lieferte Teile A Locherführung 1 B Lochereinheit 1 C Motoreinheit 1 D Anschlagring 1 Deutsch E Feder 1 F Locher PWB 1 G Lochungsabfallbehälter 1 H M3 8 Passstift Verbundschrauben 3 I Aufkleberbogen 1 J Film 1 K Kleine Klemme für DF 770 1 L Große Klemme für DF 790 1 M Ferritkern 1 Entfernen Sie Klebeband und oder Dämpfungs material vollständig von den mitgelieferten Teilen Parti di fornitura A Guid...

Page 190: ...ite la cubierta trasera superior 4 Verfahren Bevor Sie mit dem Einbau der Lochereinheit beginnen stellen Sie sicher dass der Hauptschalter des Kopierers ausgeschaltet und das Netzkabel aus der Steckdose gezogen ist Bringen Sie den Dokument Finisher zuerst und dann erst die Lochereinheit an Entfernen der Abdeckung DF 770 Zur Installation des DF 790 weitergehen zu Schritt 1 auf Seite 3 1 Die Schraub...

Page 191: ...de la guía 10 hacia fuera Entfernen der Abdeckung DF 790 1 Die Schraube 5 entfernen und die kleine hintere Abdeckung 6 abnehmen 2 Die 3 Schrauben 7 entfernen und die obere hintere Abdeckung 8 abnehmen Anbringen der Lochereinheit 3 Die Schraube 9 entfernen und die Führung 10 nach außen ziehen Rimozione del coperchio DF 790 1 Rimuovere la vite 5 e quindi rimuovere il pannello posteriore piccolo 6 2 ...

Page 192: ... la parte ombreggiata 38 del motore illustrata per l adesione della pellicola J far aderire la pellicola 4 モーター斜線部 38 の貼り付け位置をアルコール清掃後フィルム J を貼り付ける 4 Après avoir utilisé de l alcool pour nettoyer la partie du moteur hachurée 38 sur laquelle le film J est apposé coller ce film 4 用酒精清洁电机斜侧处 38 的粘贴位置后粘贴胶片 J 4 모터 사선부 38 의 부착위치를 알코올 청소 후 필름 J 을 부착합니다 4 Después de utilizar alcohol para limpiar la part...

Page 193: ...del finalizador de documentos 12 6 Inserte la perforadora B en el finalizador de documentos 5 Die Locherführung A so einsetzen dass die Vorderkante der Führung 11 unter dem Rahmen 12 des Dokument Finishers liegt 6 Die Lochereinheit B in den Dokument Fin isher einsetzen 5 Installare la guida perforazione A in modo che il bordo principale della guida 11 sia sotto il telaio 12 della finitrice di docu...

Page 194: ...unidad motriz C con los 2 tornil los H 7 Die Lochereinheit B leicht anheben und den Haken 13 an der Motoreinheit C in die Nut 14 des Dokument Finishers einsetzen Dabei auch die Stange 15 an der Motoreinheit C in die Öffnung 16 der Lochereinheit B einstecken 8 Die Motoreinheit C mit den 2 Schrauben H sichern 7 Sollevare leggermente l unità di perforazione B ed inserire il gancio 13 sull unità motor...

Page 195: ...la unidad motriz 19 9 Den Anschlagring D auf die Stange 15 der Motoreinheit setzen und die Feder E zwischen Lochereinheit und Motoreinheit einsetzen 10 Das Kabel 17 der Lochereinheit durch den Kantenschutz 18 der Motoreinheit führen 11 Das Kabel vom Motor der Lochereinheit an den Steckverbinder der Motoreinheit 19 anschließen 9 Inserire l anello di bloccaggio D sull asta 15 dell unità motore ed in...

Page 196: ...tallation der Locher PWB und des Lochungsabfallbehälters DF 770 Zur Installation des DF 790 weitergehen zu Schritt 12 auf Seite 12 12 Die 2 Haken 20 in der Locher PWB F in die Aussparung 21 am Dokument Finisher einset zen Dabei auch den Vorsprung 23 am Dokument Finisher in die Öffnung 22 auf der Locher PWB F einsetzen 13 Mit der Schraube H das Massekabel 24 der Lochereinheit an der Locher PWB F fe...

Page 197: ...ora 17 Fije el núcleo de ferrita M al cable 15 Die 2 Kabel der Locher PWB an die Steck verbinder 27 der DF Haupt PWB 26 anschließen 16 Die kleine Klemme K am Finisher anbringen dann die Kabel von der Motoreinheit und der Lochereinheit hindurchführen und befestigen 17 Den Ferritkern M am Kabel befestigen 15 Collegare i 2 cavi della scheda a circuiti stampati di perforazione nei connettori 27 sulla ...

Page 198: ...a cubierta delantera superior 28 e inserte la caja para desechos de la perforación G 18 Die obere hintere Abdeckung 4 und die kle ine hintere Abdeckung 2 wieder einsetzen 19 Die obere vordere Abdeckung 28 öffnen und den Lochungsabfallbehälter G einsetzen 18 Ricollocare il pannello superiore posteriore 4 e il pannello posteriore piccolo 2 19 Aprire il pannello superiore anteriore 28 ed inserire lo ...

Page 199: ...tes y péguelas en los sitios que se indican en la ilustración B C 21 Cierre la cubierta delantera superior 28 20 Nachdem Sie alle Flächen mit Alkohol gereinigt haben kleben Sie bitte die folgenden Aufkleber vom Aufkleberbogen J an die in der Abbildung angegebenen Stellen B C 21 Die obere vordere Abdeckung 28 schließen 20 Dopo aver pulito ciascuna zona con alcol applicare le seguenti etichette del ...

Page 200: ...oración F Installation der Locher PWB und des Lochungsabfallbehälters DF 790 12 Die 2 Haken 29 in der Locher PWB F in die Aussparung 30 am Dokument Finisher einset zen Dabei auch den Vorsprung 32 am Dokument Finisher in die Öffnung 31 auf der Locher PWB F einsetzen 13 Mit der Schraube H das Massekabel 33 der Lochereinheit an der Locher PWB F festziehen 14 Die 6 Kabel der Lochereinheit an die Steck...

Page 201: ...adora 17 Fije el núcleo de ferrita M al cable 15 Die 2 Kabel der Locher PWB an die Steck verbinder 36 der DF Haupt PWB 35 anschließen 16 Die große Klemme L am Finisher anbringen dann die Kabel von der Motoreinheit und der Lochereinheit hindurchführen und befestigen 17 Den Ferritkern M am Kabel befestigen 15 Collegare i 2 cavi della scheda a circuiti stampati di perforazione nei connettori 36 sulla...

Page 202: ...a cubierta delantera superior 37 e inserte la caja para desechos de la perforación G 18 Die obere hintere Abdeckung 8 und die kle ine hintere Abdeckung 6 wieder einsetzen 19 Die obere vordere Abdeckung 37 öffnen und den Lochungsabfallbehälter G einsetzen 18 Ricollocare il pannello superiore posteriore 8 e il pannello posteriore piccolo 6 19 Aprire il pannello superiore anteriore 37 ed inserire lo ...

Page 203: ...tes y péguelas en los sitios que se indican en la ilustración A C 21 Cierre la cubierta delantera superior 37 20 Nachdem Sie alle Flächen mit Alkohol gereinigt haben kleben Sie bitte die folgenden Aufkleber vom Aufkleberbogen J an die in der Abbildung angegebenen Stellen A C 21 Die obere vordere Abdeckung 37 schließen 20 Dopo aver pulito ciascuna zona con alcol applicare le seguenti etichette del ...

Page 204: ...ón Einstellen der Lochungsposition 1 Stecken Sie den Netzstecker des MFP in die Wandsteckdose und schalten Sie den MFP am Hauptschalter ein 2 Eine Testkopie im Lochungsmodus erstellen 3 Falls eine außermittige Lochung erfolgte ist die Lochungsposition wie folgend nachzustellen Einstellen der Lochungsregistrierung 1 Schalten Sie in den Wartungsmodus U246 wählen Sie Finisher und Punch Regist 2 Die W...

Page 205: ...ón Valor de referencia c Sistema métrico 13 mm en pulgadas 9 5 mm Einstellen des Transports der Lochungsposition 1 Schalten Sie in den Wartungsmodus U246 wählen Sie Finisher und Punch Feed 2 Die Werte einstellen Falls die Lochungsposition näher an der Kante liegt als der Bezugswert c erlaubt Den Einstellwert erhöhen Falls die Lochungsposition ferner von der Kante liegt als der Bezugswert c erlaubt...

Page 206: ...tanzlochposition 1 Schalten Sie in den Wartungsmodus U246 wählen Sie Finisher und Punch Width 2 Die Werte einstellen Falls die Lochung zu nah an der Gerätefront liegt Den Einstellwert verringern Falls die Lochung zu weit weg von der Gerätefront liegt Den Einstellwert erhöhen 3 Den Einstellwert durch Drücken der Start Taste bestätigen Bezugswert Metrischer Abstand d 80 mm 0 5 e 40 mm 2 Abstand in Z...

Page 207: ...s instrucciones para la instalación de accesorios en el lugar del cliente Modelo DF 770 DF 790 HINWEIS Dieses Zubehör ist nur für den Einsatz mit der folgenden Antragstellerlisten Kopiermaschine vorgesehen Installieren Sie das Zubehör gemäß der mitgelieferten Anleitung im Feld Modell DF 770 DF 790 NOTIFICA Questo accessorio deve essere usato solo con le seguenti fotocopiatrici nella lista dell app...

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