Urbana U44I Installation Manual Download Page 1

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C#4001609

CERTIFIED TO: ANSI Z21.50 / CSA 2.22 VENTED DECORATIVE GAS APPLIANCES

CSA 2.17 GAS FIRED APPLIANCES FOR HIGH ALTITUDES

WARNING: If the information in this manual is not followed exactly, a fire or explosion

may result causing property damage, personal injury or loss of life. Installation and

service must be performed by a qualified installer, service agency or the gas supplier.

C#4001609

U44I / U44I-A

I N S TA L L AT I O N M A N U A L

C-16414

Summary of Contents for U44I

Page 1: ...ITUDES WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Installation and service must be perform...

Page 2: ...immediately Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service m...

Page 3: ...be performed by a qualified installer service agency or gas supplier This installation must conform to local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54...

Page 4: ...13 Component Backpack Removal 13 Top Light Replacement 14 Component Access After Installation 15 Fuse Replacement 16 Burner Conversion 5 x 8 Venting 17 Fuel Conversion 17 Conversion Kit Installation...

Page 5: ...Axial Vent Configurations 8 x 11 44 Exhaust Restrictor Setting 45 Horizontal Termination 46 Vertical Termination 47 Gas Line Connection and Testing 49 Electrical Requirements 50 Secondary Installation...

Page 6: ...APPLIANCES CSA 2 17 GAS FIRED APPLIANCES FOR HIGH ALTITUDES This Urbana U44I U44I A Decorative Appliance Is not a source of heat Has been certified for use with either natural gas or propane see ratin...

Page 7: ...lighting instructions They are attached to a length of chain and are never to be tampered with or removed All important information for your fireplace is on this label as well as the model specific s...

Page 8: ...call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department C Use only the remote supplied with this fireplace...

Page 9: ...Service Safety Screen Removal and Maintenance And Service Glass Door Removal Check the gasket material on the back of the glass making sure that it is attached and intact During a cold start up conden...

Page 10: ...silicone around the perimeter of the door and install the new piece of glass with gasket Apply even pressure to the glass to allow the silicone to adhere to the gasket material Cleaning Decorative Sur...

Page 11: ...ure 7 WARNING Do not touch or attempt to remove the glass door if the fireplace is not completely cold WARNING Never operate the fireplace with the glass door removed Figure 5 Door Trim Removal U44I s...

Page 12: ...e mount clamp onto the burner see Figure 9 7 Remove the two 2 T 20 screws securing the pilot assembly to the burner 8 Loosen the four 4 T 20 screws securing the burner to the firebox see Figure 10 The...

Page 13: ...nects to the burner orifice there is a single philips head screw that should be loosened This will allow for adjustment of the burner cap see Figure 11 3 Adjust the shutter forward following the guide...

Page 14: ...ct them from the bulb assembly Remove assembly from unit then disconnect the ground wire Figure 14 Top Light Removal Figure 15 Top Light Assembly Top Light Cover Light Gasket Light Retainer Top Light...

Page 15: ...Tap Manifold Pressure Tap Power Vent Switch IFC Reset Burner Switch Backup Batteries Figure 17 Control Panel For convience the fireplace comes pre wired for power vent applications If needed to switc...

Page 16: ...irebox See Figure 19 6 Using a T20 screwdriver remove the 12 screws from the black cover plate on the firebox side to gain access to the valve IFC and fuse Loosen Figure 18 Liner Retainer Removal Figu...

Page 17: ...ncy in accordance with the manufacturer s instructions and all applicable codes and requirements of the authority having jurisdiction If the information in these instructions is not followed exactly a...

Page 18: ...y a warm soapy water solution to all gas connections If a gas leak is present bubbling will occur Gas leaks can be repaired by using a gas approved pipe thread sealant WARNING NEVER USE AN OPEN FLAME...

Page 19: ...as been converted to a different fuel type Initial Installation QUALIFIED INSTALLERS ONLY Introduction This section of the owner s manual is for the use of qualified technicians only There are several...

Page 20: ...hape Figure 29 Top Standoff Install Top Standoffs 3 Install heat shield support using four 4 supplied T 20 screws see Figure 30 Figure 30 Top Standoff Support Install 2 Install top standoffs into posi...

Page 21: ...ange 1 2 Drywall Cabinet Adjusted forward 2 stone Cabinet adjusted back clean edge flange to accomodate rough edge facing materials like cement board and drywall if CSS has been activated To install t...

Page 22: ...here are two side covers attached via magnets Gently pull on the side cover until they detach and set them aside see Figure 33 4 There are eleven 11 slotted fasteners that need to be loosened to adjus...

Page 23: ...ce System CSS has been correctly activated allowing heat in the chase to be vented This system keeps the front wall cool enough for any combustible materials The supplied non combustible board can sti...

Page 24: ...ratures allowing the placement of delicate objects above the appliance Review the guidelines in the previous sections to ensure your install is in accordance with the framing specifications Follow the...

Page 25: ...yered on top of the supplied Non combustible board Supplied board not needed for thick non combustible finishes like rock Cool Surface System Extended Install By adjusting the cabinet back combustible...

Page 26: ...to installation Use of 5 x 8 venting is NOT PERMITTED without the CSS activated Note The following diagrams assume that 8 x 11 venting is being used If using a 5 x 8 vent the clearance from the elbow...

Page 27: ...se Iso View Figure 40 False Ceiling Option 2 Open Chase built out installations This could be considered the most discreet option when considering the CSS The chase must be constructed in a way that s...

Page 28: ...out of the gap Figure 44 Valance Install 121mm Minimum 3 76mm 21 533mm 4 3 4 5 127mm Minimum Minimum Maximum Figure 47 Side Discharge Iso View Option 3 Valance A valance may be desired to accentuate...

Page 29: ...eration whenever the fireplace is on and the blower speed is non adjustable For more details and installation specifications refer to the 50 4175 Chase Comfort Kit manual Recess Installation These are...

Page 30: ...tallations A protective hearth is not required but highly recommended for the longevity of sensitive flooring materials in front of the appliance If masonry is to be used prepare the necessary foundat...

Page 31: ...half of its height Example If the overhang height 8ft 2 4m then the overhang must extend at least 4ft 1 2m past each side of the fireplace opening Fireplace may only utilize the Cool Surface System CS...

Page 32: ...tions It is acceptable to install a combustible mantel over top of the non combustible board If you are activating the Cool Surface System the mantel clearances may be reduced Refer to the second char...

Page 33: ...eme vent configurations It is recommended for vent lengths that pass through unheated spaces garages attics crawl spaces be insulated to minimize condensation NOTE At least 3 76mm of clearance is requ...

Page 34: ...ent lengths that pass through unheated spaces garages attics crawl spaces be insulated to minimize condensation NOTE At least 3 76mm of clearance is required above vent when passing through an exterio...

Page 35: ...of combustible material Mantel It is not necessary to install a mantel but if one is desired the guidelines as shown in Initial Installation Mantel Requirements Floor The unit must be raised to accom...

Page 36: ...mantel depth Recess Mantel Installation Always maintain minimum clearances see Figure 57 The total depth of the TV and wall mount as well as the recess depth will determine the minimum whether or not...

Page 37: ...er line extended above me ter regulator assembly I 3 ft 91 cm 3 ft 91 cm Radial clearance around service regulator vent outlet Table 2 Vent Termination Clearances Vent Termination Restrictions WARNING...

Page 38: ...ld be 3 76 mm above and 1 25 mm on the sides and bottom When combustible materials are directly above the first 90 elbow 5 127 mm of clearance is necessary Vertical Pipe to the Side Walls Horizontal P...

Page 39: ...ved venting parts table Termination Heat Deflector required for all 5x8 installations supplied The following termination restrictions only apply to 5 x 8 venting configurations These restrictions are...

Page 40: ...1 Vent Part Numbers Town Country Metal Fab Sure Seal Description Metal Fab Urbana 8DV6 6 pipe length TCVT 811X12 8DV12 50 4110 12 pipe length TCVT 811X18 18 pipe length TCVT 811X24 8DV24 50 4108 24 pi...

Page 41: ...S DVA BVS VSS 5DT VS VSK 5DHVS DVSK 5DVS Vinyl siding standoff sheild 58DVA WT3 58DVA WTU3 5WT 5DT WT 5DWT 5DWT 5DWT11 Wall thimble 58DVA SC SQSC SC 5DT SC 5DSC 5DSC Storm collar 58DVA WFS 5DT FS 5DFS...

Page 42: ...zontal run for each 45 elbow 1 feet 45 7cm must be subtracted Restrictor Setting Find the point on the graph where your vent configuration will terminate Remember to consider elbows in the HORIZONTAL...

Page 43: ...is manual for restrictor details Your climate and altitude may alter what restrictor is required for your particular application Figure 62 5 x 8 LP Vent Graph Vertical vent height does not account for...

Page 44: ...the proper diagram depending on if your unit uses Natural Gas Figure 63 or Propane Figure 64 Figure 63 8 x 11 NG Vent Graph Figure 64 8 x 11 LP Vent Graph Manufacturer Trade Name Model ICC EXCELDirect...

Page 45: ...65 The proper setting is crucial for an efficient burn and best possible flame appearance It may be necessary to deviate from the recommended setting as different altitudes and climates can vary the o...

Page 46: ...yl siding For installations using 5x8 venting a vinyl standoff is mandatory for all combustible building exterior finishes See page 40 for more information 5 Horizontal pipes must be supported every 3...

Page 47: ...Do not pack air spaces with insulation Step 2 Set the appliance in the desired location Drop a plumb bob down from the ceiling to the appliance flue exit and mark the location where the vent will pen...

Page 48: ...9 Over 20 12 to 21 12 8 2 44 Figure 69 Height of Vertical Termination Reference Table 8 45 elbows x2 Wall strap Plumber s tape connected to wal strap Figure 70 Multi Story Vent Pipe Installation NOTES...

Page 49: ...e testing of the gas supply piping system at test pressures equal to or less than psig 3 45 KPa Always check for gas leaks with a soap and water solution after completing the required pressure test TO...

Page 50: ...receptacle wiring CAUTION When servicing controls label all wires prior to disconnection Wiring errors can cause improper and dangerous operation Verify proper operation after servicing If any of the...

Page 51: ...le and can chip easily If handling porcelain Figure 74 Light Deflector Removal Figure 75 Liner Retainers liners it is still a good idea to wear gloves as the oils from your fingers and stain the ename...

Page 52: ...maged please contact your Urbana dealer for replacement LOG 1 LOG 2 LOG 3 LOG 4 LOG 5 LOG 6 LOG 7 LOG 8 LOG 9 LOG 10 STEP 1 STEP 2 Figure 76 Log Set Installation Step 1 Figure 77 Log Set Installation...

Page 53: ...et Installation Step 3 STEP 4 Figure 79 Log Set Installation Step 4 STEP 5 Figure 80 Log Set Installation Step 5 STEP 6 Figure 81 Log Set Installation Step 6 STEP 7 Figure 82 Log Set Installation Step...

Page 54: ...54 Secondary Installation Figure 84 Log Set Installation Step 9 Figure 85 Log Set Installation Step 10 STEP 9 STEP 10 Figure 86 Correct Log Setup Flame Birch log set shown...

Page 55: ...Pilot will not remain lit 7 Day Shutdown The pilot has been in operation for 7 continuous days without main burner operation Turn fireplace ON to reset pilot timer Problem with Flame Sensor circuit Ch...

Page 56: ...ith manual Terminal may be re circulating flue gases Check to see if terminal is on correctly May need to install high wind termination cap Contact dealer Blue Flames The heater has just been started...

Page 57: ...e 50 4217 Valve Access Panel Gasket 50 4216 15 Firebox Door Roller Set 2pcs 50 4220 16 Firebox Door Spring Relief Assembly 50 4221 17 Firebox Door Handle Set 4pcs 50 4223 18 Valve Pressure Test Port 5...

Page 58: ...58 Parts Diagram 2 1 13 12 6 5 8 7 3 4 11 10 16 21 25 20 9 14 17 22 18 23 24 15 19...

Page 59: ...of original purchase must be provided by you or the dealer including serial number Exclusions An expanded list of exclusions is available at www urbanafireplaces com warranty html This warranty does n...

Page 60: ...___________________________ MODEL ___________________________________ SERIAL NUMBER ___________________________ DATE OF PURCHASE _____________ dd mm yyyy DATE OF INSTALLATION ___________ dd mm yyyy NA...

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