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51026_51029_BA_en_Version_05 

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Maintenance of Pneumatic Tools 

Only proper maintenance can 
ensure constant performance, 
reduction in wear and thus, a 
decrease in operating  costs and an 
increase in service life. 
Our pneumatic tools are equipped 
for an operating pressure of 6 bar. 
A regulator setting for an operating 
pressure of 4 bar is possible as well 
as expedient for grinding machines 
with a built-in regulator so as to 
take full advantage of the speed 
prescribed for the corresponding 
grinding wheels. 

Pneumatic tools should not run 
empty, because this results in heat 
and higher wear. The compressed 
air  
should be clean and dry. This is 
guaranteed by a proper pneumatic 
system. Blow through the 
pneumatic hose before connecting 
it. For the economical use of 
pneumatic tools. The prescribed air 
quantities are necessary, i. e. , the 
line, armatures and hoses must 
have the required cross sections so 
that the flow pressure remains 
constant. Proper lubrication is a 
must; for this reason, our 
pneumatic tools usually have built-
in oilers. Which are located 
between the inlet valve and the 
motor, and which function in any 
position. In smaller and lighter hand 
tools, these oilers must often be left 
out, because the machines would 
then be too heavy and not  

easy to manage. In such cases, 
lubrication must be carried out by 
service units or by manual hose 
oilers. We recommend service units 
for permanently installed 
workplaces (see accessories list). 
However, where longer hose lines 
are necessary. line oilers built into 
the hose lines are more effective. 
The distance between the tool and 
oiler should not be more than 5 m. 

Most of pneumatic tools have 
located at the connection a lined-up 
screen, which is to be regularly 
checked and cleaned. 

After ending a working task, the 
machines are to be flushed with a 
thin oil, or protected some other 
way against corrosion. 

Visible grease nipples ar provided 
for regular lubrication of the gears 
with a grease gun. Note the 
following for grease lubrication: 
Every 60 hours of operation check 
striking mechanism, friction 
bearings and antifriction bearings; if 
necessary, grease them. Every 300 
hours of operation grease the gears 
and antifriction bearings anew. 
In the case of impact wrenches, 
use a grease gun to grease the 
anvil guide before beginning daily 
work or every 6 to 8 hours.  
All inner parts must be lubricated 
before storing for longer periods of 
time in order to prevent rusting. 

It is recommended to check the vanes and 
bearings at regular intervals.  
Store pneumatic tools in dry rooms only. 

Lubricating oils to be used: 
Generally SAE 5 W to SAE 10 

For gearless impact wrenches and small 
grinders, only SAE 5 W. 

For damp compressed air, oils are to be 
used that take up water 
( without losing the lubricating effect) and 
that contain anticorrosive additives. At 
lower temperatures (especially for work 
outside) it may be necessary to use an 
antifreeze lubricant (e.g. Kilfrost, BP 
Energol AX 10, Kompranol N 74). 

For saw-chain lubrication on chain saws: 
Machine oil with adhesive additive, 
viscosity c ST 49-55’ 
 (6.5-7.5 E)/ 50°C 

Greases ( free of resins and acids) 

Multi-purpose greases for 
antifriction and friction bearings 

Special greases for high-speed miter gears 

Designation in accordance with DIN 
51502 
Consistency class (DIN 51818) 
Saponification type  
Dripping point 
Worked penetration 
Temperature range 

K L 2 k 

Lithium 
185 °C 
265 to 295 
-25°C to + 125°C

G 000 h 
00 
Sodium 
145°C 
400 to 410 
-25°C to + 100°C

Before starting: 

Check correct oiler 

setting

CS Unitec, Inc.

  • Toll-free: 800-700-5919 • Ph: 1-203-853-9522 • Email: [email protected] •

www.csunitec.com

Translation of the original manual 
compiled: 20.04.16 

Summary of Contents for 5 1026

Page 1: ...029_BA_en_Version_05 Pneumatic Chain Saw Type 5 1026 5 1027 5 1028 5 1029 Tech Doc No 519 Illustration can differ from the original Operation and Maintenance Manual CS Unitec Inc Toll free 800 700 591...

Page 2: ...y Instructions for the Work Place 13 14 Safety Instructions for the Transport 14 Operation Instruction 14 17 Maintenance and Upkeep 17 27 ChainType 28 29 Safety Assembly Parts 30 Spare Parts and Acces...

Page 3: ...me 0 12 Sec Noise pressure level 102 6 db A Noise power level 113 7 db A Vibration acc to ISO 22867 2 5 m s ATEX classification II 2 G c T5 I M 2 c T5 Main Features 5 1026 xxxx Cutting of wood an wood...

Page 4: ...1026 00 Standard 5 1027 00 with water cooling 5 1028 00 with exhaust duct underneath the saw 5 1029 00 like the standard saw but coated CS Unitec Inc Toll free 800 700 5919 Ph 1 203 853 9522 Email inf...

Page 5: ...est refers to the series 4 Indication of the technical ATEX document number Intended Use Cutting of wood and plastics in dry wet and explosive areas depending on the type and classification Improper U...

Page 6: ...y dangerous situation which can cause damage to the product or its surroundings if not avoided ACHTUNG Danger of explosion Complementary regulations and instructions apply in explosive areas Observe t...

Page 7: ...condition on site with the machine The operator is obliged to only allow personnel to work on the machine who are familiar with the basic work environment safety rules and accident preventing regulat...

Page 8: ...se a hard hat if parts could fall down Wear ear protection Wear safety goggles Wear personal noise protection like e g ear flaps Consider sufficient cooling and lubrication of chain and bar Observe th...

Page 9: ...saw Check if the saw is in safe condition Observe the corresponding chapter in the operating manual The guide bar has to be fixed properly Chain has to be tensioned properly Valve lever and valve leve...

Page 10: ...Work attentively and quietly only with good light and clear sight do not get others in danger attentive working is important Use a guide which is as short as possible Be careful at slickness when wet...

Page 11: ...denly can sling towards the user e g if the chain hits unintentionally wood or a hard object in the area around the upper quarter of the bar nose If the chain on the bar nose gets stuck in the cut Red...

Page 12: ...asing the chain brake the chain comes to standstill in a split second as described in paragraph Chain break Cutting set Kickback arms properly sharpened chains as well as a bar with a little bar head...

Page 13: ...ondition Dropping the machine Transport of the machine in an operable condition unknown Start up Operation Operating the machine with designated device unknown unknown Working without device Operation...

Page 14: ...machine is designed for the use in areas exposed to explosion hazards as well Please observe The generation of heat and possibly the generation of sparks is characteristic for cutting work Work places...

Page 15: ...way that it does not endanger others Operation Instruction Maintain the saw regularly Make only maintenance and repairs that have been described in the Operating Manual Let other work be done by SPIT...

Page 16: ...ng of bar and chain Pitch of the chain has to be adjusted to spacing of the sprocket and the bar and the thickness of drive link has to be adjusted to the width of the groove of the bar Turn off nuts...

Page 17: ...ousing Tensioning the saw chain Adjust tension during operation Stop motor and disconnect it from air supply Only then loosen the nuts 1 Lift bar nose and screw clamp nut 1 with a screwdriver to the r...

Page 18: ...Make sure that the technical data according to the instruction manual has been adhered to after all maintenance work PROHIBITION Eating drinking and smoking are forbidden during maintenance and repair...

Page 19: ...damaged when falling down ATTENION Danger of explosion Generation of sparks during maintenance work Observe local safety instructions NOTICE Avoid applying any force when disassembling and re assembl...

Page 20: ...highly recommend installing service units upstream of the machine Observe the comments in the information sheet Maintenance of Pneumatic Tools Closed greased ball bearings must not be flushed After us...

Page 21: ...il delivery is increased In most of the cases it will be sufficient to tighten or release the screw by 1 4 to 1 2 turn of a thread Attention Due to risk of injury the oil adjustment is only done at st...

Page 22: ...left hand or automatically by the kickback The chain gets blocked and stops Releasing the chain brake Pull the hand guard to the pipe handle Tip Before opening the handle valve except for the function...

Page 23: ...short time damages on the chain drive chain brake During operation Check tension of chain more often A new chain has to be adjusted more often than one that is in use for longer time In cold state Th...

Page 24: ...rd sharpening and after every sharpening when cutting frozen wood 3 Place depth limiter gauge on cutting tooth If depth limiter is too high file off protruding part with a flat file Fig 1 4 Round off...

Page 25: ...between cutting teeth Most chain saws are assembled with one coupling link between a right hand and a left hand cutting tooth however there are also chains which are assembled differently due to their...

Page 26: ...ace of new 2 Place coupling link with chain links so that they are the rivets on a flat surface the same as those of the worn links File back new cutting teeth so that they correspond to the worn ones...

Page 27: ...ilts so that there cutting tooth If there is clearance is no clearance between the between the straightedge and the bar bar and the straightedge the the bar is OK groove is worn Replace chain bar Bar...

Page 28: ...t sharpened chain A saw which was well sharpened pulls itself without problems and light pushing in the wood Do not work with a blunt or damaged chain This leads to a high human exertion not satisfyin...

Page 29: ...e height of the depth limiter length of tooth depth of the groove and for the cleaning of the groove and oil inlet bores Proper sharpening if using the file holder and FG 1 the chain still stays on th...

Page 30: ...ing condition tightness X cleaning X Valve lever Valve lever latch Functional gauging X Chain brake Functional gauging X X checking by SPITZNAS Service X Lubricating oil tank checking X X Chain lubric...

Page 31: ...ranty for damages and liability is disclaimed if non original spare parts and accessories are used The repairing of the machine is allowed authorized expert companies only The accessories applicable w...

Page 32: ...ic fluid coolant solvent containing cleaning agents must not leak into the ground or reach the sewage system These materials must be stored transported contained and disposed of in suitable containers...

Page 33: ...which is to be regularly checked and cleaned After ending a working task the machines are to be flushed with a thin oil or protected some other way against corrosion Visible grease nipples ar provided...

Page 34: ...Loosen visible lock nut item 5 with a socket wrench Using a screw driver turn back the tightened screw plug item 4 by to of a turn and then lock again No oil is to get into the borehole a when filling...

Page 35: ...O 12100 DIN EN ISO 11681 1 DIN EN 1127 1 DIN EN 1127 2 DIN EN 13463 1 DIN EN 13463 5 The EC type approval test was done by DPLF Deutsche Pr f und Zertifizierungsstelle f r Land und Forsttechnik GbR Sp...

Page 36: ...22 Harbor Ave Norwalk CT 06850 USA Toll free 1 800 700 5919 USA Canada Phone 203 853 9522 outside USA Canada Fax 203 853 9921 E Mail info csunitec com Internet www csunitec com Translation of the orig...

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