Tuthill M-D Pneumatics 7010, Operator'S Manual

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TABLE OF CONTENTS
SECTION PAGE
1. INTRODUCTION 3
1.1 APPLICABLE DOCUMENTATION 3
1.2 SCOPE OF MANUAL 3
2. CONVENTIONS AND DATA PLATE 4
2.1 GRAPHIC CONVENTIONS IN MANUAL 4
2.2 DATA PLATE 4
3. LIFTING
5
4. DESCRIPTION 5
4.1 FLOW BY DIRECTION AND ROTATION 6
4.2 SPECIFICATIONS 7
5. INSTALLATION 8
5.1 GENERAL 8
5.1.1 LOCATION 10
5.1.2 FOUNDATION 10
5.1.3 BOOSTER AIR INTAKE 10
5.1.4 SOFT FOOT 11
5.2 SAFETY 11
5.3 LUBRICATION 12
5.3.1 FILLING PROCEDURE 13
5.3.2 FREQUENTLY ASKED QUESTIONS REGARDING LUBRICATION 13
5.3.3 HAZARDS ASSOCIATED WITH BREAKDOWN OR IGNITION OF LUBRICATION 14
5.4 PIPING CONNECTIONS 14
5.4.1 BLOCKAGE OR RESTRICTION 15
5.5 WATER COOLING INSTRUCTIONS 15
5.6 COOLING WATER CONNECTIONS 16
5.7 COOLING WATER SPECIFICATIONS 16
5.8 DRIVE COMPONENTS 16
5.9 MOTOR DRIVE 16
5.9.1 DIRECT COUPLED 16
5.10 MOTOR AND ELECTRICAL CONNECTIONS 17
5.11 C-FLANGE COUPLING INSTALLATION 17
5.11.1 WOOD’S COUPLINGS 17
5.11.2 LOVEJOY COUPLINGS 17
6. OPERATION 18
6.1 GENERAL 18
6.2 START-UP CHECKLIST 19
6.3 STARTING 19
6.4 OPERATING 19
6.5 STOPPING 20
6.6 STOPPING 20
6.7 WATER INJECTED VACUUM BOOSTERS 20
6.7.1 OPERATION 21
6.7.2 SHUTDOWN 21
6.8 RECOMMENDED SHUTDOWN PROCEDURE TO MINIMIZE RISK OF FREEZING OR CORROSION 22
7. MAINTENANCE 22
7.1 GENERAL 22
7.2 REGULAR MAINTENANCE 23
7.3 SPARE PARTS 23
7.4 FACTORY SERVICE & REPAIR 24
7.5 LONG TERM STORAGE 24
8. MODEL 3200C SERIES DISASSEMBLY AND REASSEMBLY 25
9. MODEL 4000C AND 5500C SERIES DISASSEMBLY AND REASSEMBLY 30
10. MODEL 7000C SERIES DISASSEMBLY AND REASSEMBLY 35
11. TROUBLESHOOTING 40
12. ASSEMBLY CLEARANCES 41
13. TORQUE CHART 41
14. RECOMMENDED LUBRICANTS 42
15. TOOL DRAWINGS 44
16. PARTS LISTS AND ASSEMBLY DRAWINGS 46
17. DECLARATION OF CONFORMITY
69
18. WARRANTY — BLOWER PRODUCTS 70
19. OPERATING DATA FORM / PRODUCT REGISTRATION 71