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Tuthill M-D Pneumatics 7010 Operator'S Manual Download Page 40

40

11.  TROUBLESHOOTING

Although Tuthill Vacuum & Blower Systems boosters are well designed and manufactured, problems may 

occur due to normal wear and the need for readjustment. The chart below lists symptoms that may occur 

along with probable causes and remedies.

SYMPTOM

PROBABLE CAUSE

REMEDIES

Loss of oil

Gear housing not tightened 

properly.

Tighten gear housing bolts.

Lip seal failure.

Disassemble and replace lip seal.

Insufficient sealant.

Remove gear housing and replace sealant.  See the 

Disassembly 

section.

Loose drain plug.

Tighten drain plug.

Excessive 

bearing or 

gear wear

Improper lubrication.

Correct oil level. Replace dirty oil. See the 

Lubrication 

section.

Excessive belt tension.

Check belt manufacturer’s specifications for tension and adjust accordingly.

Coupling misalignment.

Check carefully, realign if necessary.

Lack of 

volume

Slipping belts.

Check belt manufacturer’s specifications for tension and adjust accordingly.

Worn lobe clearances.

Check for proper clearances. See the 

Assembly Clearances

 section.

Speed too low.

Increase booster speed within limits.

Obstruction in piping.

Check system to assure an open flow path.

Knocking

Unit out of time.

Re-time.

Distortion due to improper 

mounting or pipe strains.

Check mounting alignment and relieve pipe strains.

Excessive pressure 

differential.

Reduce to manufacturer’s recommended pressure.  Examine relief valve and reset if 

necessary.

Worn gears.

Replace timing gears. See the 

Disassembly 

section.

Excessive 

booster 

temperature

Too much or too little oil in 

gear reservoir.

Check oil level. See the 

Lubrication 

section.

Too low operating speed.

Increase booster speed within limits.

Clogged filter or silencer.

Remove cause of obstruction.

Excessive pressure 

differential.

Reduce pressure differential across the booster.

Elevated inlet temperature.

Reduce inlet temperature.

Worn lobe clearances.

Check for proper clearances. See the 

Assembly Clearances

 section.

Rotor end or 

tip drag

Insufficient assembled 

clearances.

Correct clearances. See the 

Assembly Clearances

 section.

Case or frame distortion.

Check mounting and pipe strain.

Excessive operating 

pressure.

Reduce pressure differential.

Excessive operating 

temperature.

Reduce pressure differential or reduce inlet temperature.

Vibration

Belt or coupling 

misalignment.

Check carefully, realign if necessary.

Lobes rubbing.

Check cylinder for hot spots, then check for lobe contact at these points. Correct 

clearances. See the 

Assembly Clearances

 section.

Worn bearings or gears.

Check condition of gears and bearings; replace if necessary.

Unbalanced or rubbing 

lobes.

Possible buildup on casing or lobes, or inside lobes. Remove buildup and restore 

clearances.

Driver or booster loose.

Check mounting and tighten if necessary.

Piping resonance.

Check pipe supports, check resonance of nearby equipment, check foundation.

Summary of Contents for M-D Pneumatics 7010

Page 1: ...206 4012 5511 5524 7017 3210 5507 5514 7010 7021 91 93 Series Horizontal Flow 90 92 Series Vertical Flow OPERATOR S MANUAL Manual 2000 0811 ENG Tuthill Vacuum Blower Systems tuthillvacuumblower com 800 825 6937 WARNING Do Not Operate Before Reading Manual Operator s Manual Tuthill Mechanical C Flange Vacuum Boosters ...

Page 2: ...IRECT COUPLED 16 5 10 MOTOR AND ELECTRICAL CONNECTIONS 17 5 11 C FLANGE COUPLING INSTALLATION 17 5 11 1 WOOD S COUPLINGS 17 5 11 2 LOVEJOY COUPLINGS 17 6 OPERATION 18 6 1 GENERAL 18 6 2 START UP CHECKLIST 19 6 3 STARTING 19 6 4 OPERATING 19 6 5 STOPPING 20 6 6 STOPPING 20 6 7 WATER INJECTED VACUUM BOOSTERS 20 6 7 1 OPERATION 21 6 7 2 SHUTDOWN 21 6 8 RECOMMENDED SHUTDOWN PROCEDURE TO MINIMIZE RISK ...

Page 3: ... have tried to make these instructions as straightforward as possible We realize getting any new piece of equipment up and running in as little time as possible is imperative to production NOTE Record the blower model and serial numbers of your machine in the OPERATING DATA form on the inside back cover of this manual You will save time and expense by including this reference identification on any...

Page 4: ...sult in minor or moderate injury NOTE Indicates a statement of information which if not avoided could cause damage to the product CAUTION Read manual before operation or bodily harm may result Attention should be given to the safety related sections of this manual 2 2 DATA PLATE WARNING WARNING CAUTION CAUTION http www tuthill com Hearing protection required Do not touch hot surfaces A S U e h t n...

Page 5: ...with any contact with the manufacturer YEAR This states the year that the booster was manufactured RPM This states the maximum RPM that the booster can be operated 3 LIFTING WARNING The booster must be handled using an appropriate device such as a fork truck or appropriate lifting device See Table 1 for approximate weights Care should be taken to assure booster does not over turn during handling a...

Page 6: ... operating temperatures and can overload and or seriously damage the booster Likewise if a possibility exists that flow to the booster inlet may be cut off during normal operation of a process then an adequate vacuum relief valve must be installed near the booster A pressure type relief valve in the discharge line near the booster is also strongly recommended for protection against cutoff or block...

Page 7: ... 93 3204 1 0 95 0 5 0 47 2 50 3600 145 66 130 59 3206 1 0 95 0 5 0 47 3 80 3600 160 73 145 66 3210 1 0 95 0 5 0 47 4 100 3600 195 88 180 82 4009 1 5 1 42 1 0 95 4 100 3600 260 188 240 109 4012 1 5 1 42 1 0 95 4 100 3600 300 136 280 127 5507 4 3 79 2 5 2 37 6 150 3 80 3600 450 204 430 195 5509 4 3 79 2 5 2 37 6 150 3600 480 218 465 210 5511 4 3 79 2 5 2 37 5 127 3600 560 254 490 222 5514 4 3 79 2 5...

Page 8: ...ecified here Contact your Tuthill Vacuum Blower Systems sales representative for specific information NOTE Special attention must be paid when a vacuum booster has a higher than standard ambient suction temperature Special recommendations for operating parameters and or additional cooling may be recommended Consult the factory or local representative for appropriate information Deep vacuum require...

Page 9: ... return it to the factory without first obtaining shipping instructions from us Protective covers and plugs should not be removed until the connection is being made Mount the booster on a flat level surface We recommend a baseplate that is a rigid solidly supported and structurally sound Shim under the legs where necessary so that each leg of the booster supports an equal share of the booster weig...

Page 10: ... Indoor installation areas should be well ventilated and kept as cool as possible because operating the unit at elevated temperatures can result in nuisance overload or temperature shutdowns An unprotected outdoor installation is only satisfactory when correct lubrication for expected temperatures is provided as per the Recommended Lubricants section in this manual 5 1 2 FOUNDATION Your booster do...

Page 11: ...conditions These valves should be tested at initial start up to be sure they are properly adjusted to relieve at or below the maximum pressure differential rating of the booster DANGER It is the responsibility of the installer to assure that proper guarding is in place and compliant with all applicable regulatory requirements DANGER Internal and external rotating parts of the booster and driving e...

Page 12: ...embly dipping into an oil reservoir Before starting the booster fill oil sumps as shown below within the Filling Procedure section Add oil to the booster in the quantity shown within the Specifications Table The oil level must be maintained within the notched area of the sight glass See Figure 4 Lower drive units have bull s eye type oil level gauges Maintain oil levels at the center of the glass ...

Page 13: ...IC DRAIN PLUG 1 EA END PLATE MAGNETIC DRAIN PLUG 1 EA END PLATE 5 3 2 FREQUENTLY ASKED QUESTIONS REGARDING LUBRICATION What is the functional detriment if the wrong oil is used The lubricant is selected based on bearing and gear speed and operating temperature Too light of a lubricant increases wear by not separating the sliding surfaces and it will not remove the heat adequately If the lubricant ...

Page 14: ...or safety precautions 5 4 PIPING CONNECTIONS NOTE Remove the protective covers from the inlet and outlet ports and inspect for dirt and foreign material WARNING Pipe loading on the booster should be negligible as pipe loading can cause distortion of the booster Use proper supports and pipe hangers to assure that there is no loading Manifolding should be no smaller than the pump connections in orde...

Page 15: ...nd pressure protection devices are in place It is also the responsibility of the installer to assure that process gasses are not vented in a manner that would be hazardous Refer to the manufacturer of the process media to assure that proper safety precautions are in place 5 4 1 BLOCKAGE OR RESTRICTION WARNING Damage to the booster could occur if there is blockage in the inlet or outlet ports or pi...

Page 16: ...ved drive system components shall be used to maintain CE compliance 5 9 MOTOR DRIVE 5 9 1 DIRECT COUPLED When installing the motor directly to the booster align shafts to coupling in accordance with the coupling manufacturer s instructions Boosters shipped with motor directly coupled and mounted on a common base have been aligned prior to shipment and normally no further alignment is necessary How...

Page 17: ...otective coatings or lubricants from bores mating surfaces and fasteners Remove any existing burrs etc from the shafts 2 Slide one coupling flange onto each shaft using snug fitting keys where required 3 Position the flanges on the shafts It is usually best to have an equal length of shaft extending into each flange 4 Move one flange to its final position Usually the motor shaft Torque fasteners t...

Page 18: ...booster leveling drive alignment belt tension and tightness of all mounting bolts 4 Be certain the proper volume of oil is in the oil reservoir chambers 5 Be certain the driving motor is properly lubricated and that it is connected through suitable electrical overload devices 6 With electrical power off and locked out to prevent accidental starting rotate booster shaft several times by hand to mak...

Page 19: ...ontinue operation and refer to the Troubleshooting chart 6 3 STARTING Check the oil for proper level at both ends of the booster Add or drain oil as necessary to bring the oil to the correct level See Figure 4 Too much oil particularly on the gear end can result in excessive heat generation Too little oil will possibly result in failure of the timing gears bearings and mechanical seals Start the b...

Page 20: ...booster to pressures above cut in while running can damage the pump Stop the booster by turning off the motor Isolate the booster from the vacuum system and vent the booster to atmosphere Turn off the cooling water if water cooled Stop the backing pump Refer to component instruction manual 6 6 STOPPING CAUTION Venting the booster to pressures above cut in while running can damage the pump Stop the...

Page 21: ...llowing the booster to heat within safe limits The heat will tend to drive off residual moisture 3 For extended shutdown oil may be injected into the inlet of the heated booster just prior to shutting the booster down The oil will provide a protective coating on the internals Insure that the water is completely shut off after shutdown 4 Special coatings or platings are available to minimize rustin...

Page 22: ... wand will provide enough load to the booster to evaporate the moisture quickly 3 For extended shutdown inject a small amount of a light lubricating oil such as 3 in One or a spray lubricant such as WD 40 into the inlet of the booster just prior to shutdown 3 in One and WD 40 are registered trademarks of WD 40 Company The lubricant will provide an excellent protective coating on the internal surfa...

Page 23: ...protection must be a matter of judgment based on existing conditions as well as length of down time Under atmospheric conditions producing rapid corrosion the booster should be protected immediately Refer to the Long Term Storage section for more details 7 2 REGULAR MAINTENANCE A good maintenance program will add years of service to your booster A newly installed booster should be checked frequent...

Page 24: ...is manual In developing a stock of spare parts consider the following The degree of importance in maintaining the booster in a ready condition The time lag in parts procurement Cost Shelf life seals and O rings Contact Tuthill Vacuum Blower Systems Service Department for any assistance in selecting spare parts Telephone 417 865 8715 Toll Free 48 contiguous states 800 825 6937 Fax 417 865 2950 7 4 ...

Page 25: ...0C SERIES BOOSTERS WARNING Before performing any repair or replacement disconnect and lock out power With proper maintenance and lubrication normal life expectancy for gears bearings and seals can be achieved However over a period of time these parts must be replaced to maintain the efficiency of your booster This section is written in a way that will allow you to completely disassemble your boost...

Page 26: ...ve driven gear first then drive gear b Remove button head Allen screws 30 and bearing retainer rings 14 from both end plates c Attach a pair of bar pullers to the bearing bores of the free end plate Use 10 32 4 long screws no metric equivalent Alternately push both rotors from end plate Separate end plate from housing d Turn the unit around and attach a single bar puller to either bore and push ro...

Page 27: ...nto bores of both end plates 4 making sure the scalloped areas of seal case are aligned with openings in vent area of seal bore Coat O D of mechanical seal with sealer and press into seal bore coming to rest on top of labyrinth seal Make sure seals are fully seated without deforming case Keep sealer from carbon surface Carefully wipe carbon with soft tissue and cleaning agent acetone before contin...

Page 28: ...nd keys with lubricant Install drive gear right hand helix on drive rotor left side To install driven gear align reference marks as shown in Fig 7 Install driven gear carefully to avoid damaging any teeth when engaging opposite gear Secure with spacers 57 washers 25 and flat head Allen screws 29 NOTE All timing gears must be used in sets as they are matched and serially numbered 10 Remove assembly...

Page 29: ...ll drive shaft 45 and secure with Allen screws 66 Check drive shaft runout behind keyway Do not exceed 002 05 mm T I R Install lockwire 49 20 Remove temporary cap screws from gear end plate and apply a bead of sealer around end plate not cover encircling all holes and install gear cover 6 and secure with cap screws 26A NOTE If cooling coil or fittings were disturbed or water was detected in drain ...

Page 30: ...screws 66 and locks 65 Tap shaft lightly to remove 6 Remove gear lock nuts and washers 35 36 Model 5500 91 93 series top drive only Remove cap screw 396 washers 136 80 and oil slinger 20 if furnished 7 Position the timing gears for pulling by first matching the timing marks on the gears See Figure 11 Turn the drive gear clockwise five teeth and mark a matching reference line on each gear as shown ...

Page 31: ...otations are made All vacuum joints end covers seal casings and plugs should be sealed with an RTV Silicone Sealer equal unless O rings have been provided Gaskets are never used between rotor housing and end plates Dowel pins are used to locate end plates housing and drive end cover in proper location relative to each other Be sure they are in place It is recommended that the gear end rotor shaft ...

Page 32: ... The inner race will have a black dot etched on the surface This dot must be up and visible when bearings are installed Secure with bearing retainers 14 or 14 15 on model 4000 locks and cap screws 61 62 7 Check clearance between the face of the end plate and rotor lobes See Assembly Clearances table for correct gear end clearances If clearances are not within specifications recheck parts to find t...

Page 33: ...flow units It can be mounted on either shaft for vertical flow units 17 Lay booster assembly down and torque timing gear nuts at this time See Torque table on page 41 for proper torques 9 2 5 ADJUSTING ROTOR INTERLOBE CLEARANCE 18 Using feeler gauges take interlobe readings and record on each side of housing as indicated in Figure 15 By removing or adding shim behind the helical gear it rotates as...

Page 34: ...e not cover encircling all holes and install gear cover 6 and secure with cap screws 26 NOTE If cooling coils or manifold screws have been disturbed they should be retested with air pressure to check for leaks If leaks occur disassemble and replace O rings 9 96 Mechanical Seal series only 9 2 6 DRIVE SHAFT SEAL ASSEMBLY 22 Install mechanical seal 76 into seal housing 91 and lip seal 13 23 Install ...

Page 35: ...rings 4 Remove gear cover cap screws 26 and gear cover 6 by placing two of the screws in the tapped jacking holes provided on the cover flange Support cover with lift straps or other suitable means while removing The jackscrews will provide the force necessary to break the seal between cover and end plate 5 Temporarily secure end plate to housing with two screws 26 and some flat washers Remove fou...

Page 36: ... seals and bearings at each overhaul NOTE If end plates housing or end covers are not being reassembled in their original position or some new parts are being used it will be necessary to clean all paint or rust build up from the mating surfaces to insure a good seal Failure to do so could result in excessive end clearances and air or oil leaks 10 2 ASSEMBLY OF 7000C SERIES BOOSTERS The assembly p...

Page 37: ...iner plates 14 and secure with cap screws 30 7 Checkclearancebetweenthefaceoftheendplateandrotorlobes RefertoAssemblyClearancestableon page 41 for correct gear end clearances If clearances are not within specifications recheck parts to find cause of improper clearances before proceeding Install keys 24 in rotor shaft keyways 8 Lubricate shafts and keys and press drive gear right hand helix on driv...

Page 38: ...004 10 mm 013 33 mm 1 4 018 46 mm If the right side reading is higher than the left side remove shim If the right side reading is lower add shim The final readings should be within 002 05 mm of each other When removing gear shell from driven gear it is not necessary to remove gear lock bolt Make sure bolt locks are in place because the dowel pins must come off with the gear shell 15 Install oil sl...

Page 39: ...nging mounting feet lift lugs sight glasses and magnetic drain plugs If the sight glasses are on the left you can make a left drive unit by changing the same items above 10 3 2 LEFT OR RIGHT DRIVE UNITS Can be made bottom drives by changing the same items above NOTE When converting to bottom drive it may be necessary to change the location of the oil slinger to the bottom rotor ...

Page 40: ... Reduce to manufacturer s recommended pressure Examine relief valve and reset if necessary Worn gears Replace timing gears See the Disassembly section Excessive booster temperature Too much or too little oil in gear reservoir Check oil level See the Lubrication section Too low operating speed Increase booster speed within limits Clogged filter or silencer Remove cause of obstruction Excessive pres...

Page 41: ... 007 012 18 30 011 016 28 41 5518 004 007 10 18 021 026 53 66 007 012 18 30 011 016 28 41 5524 004 007 10 18 025 030 64 76 008 013 20 33 012 017 30 43 7010 006 009 15 23 013 019 33 48 010 014 25 36 008 012 20 30 015 019 38 48 7013 006 009 15 23 016 022 41 56 010 014 25 36 008 012 20 30 015 019 38 48 7017 006 009 15 23 021 027 53 69 010 014 25 36 008 012 20 30 015 019 38 48 7021 006 009 15 23 026 0...

Page 42: ...be NLGI 2 premium grade petroleum base lithium grease For food grade requirements Use Citgo Clarion Food Grade HTEP grease NLGI No 2 grade It meets all requirements of FDA Regulation 21 CFR 178 3570 the former USDA H 1 approval requirements for lubricants having incidental contact with food RECOMMENDED LUBRICANTS FOR ROTARY BLOWERS AND VACUUM BOOSTERS RECOMMENDED MINERAL BASED LUBRICANTS AMBIENT T...

Page 43: ...43 NOTES ...

Page 44: ...ONG NOTE TOOLS T11449 1 T11449 2 ARE USED TO INSTALL MECHANICAL SEAL AND LABRYINTH SEAL USED ON MODEL 5500 ROTOR SHAFTS MECHANICAL SEAL USED ON MODEL 5500 DRIVE SHAFTS AND MECHANICAL SEAL USED ON MODEL 4000 VACUUM BOOSTER DRIVE SHAFT MATL P N CR1018B0 200075 5 50 LG MATL COLD ROLLED 1018 BAR 2 75 69 85 5 5 139 7 LONG TOOL ASSEMBLY FOR DRIVE SHAFT MECHANICAL SEAL INSTALLATION TOOL ASSEMBLY FOR END ...

Page 45: ...3 0 0254 Ø 4 7245 0 005 Ø 120 0023 0 127 Ø 4 719 0 001 Ø 119 863 0 0254 SHARP CORNER 0 25 R 3 00 Ø 76 2 45 15 3 40 Ø 86 36 3 740 Ø 94 996 4 720 Ø 119 888 4 240 Ø 107 696 2 25 57 15 0 700 17 78 1 940 49 276 3 860 98 044 5 75 146 05 Ø 2 9675 0 0025 Ø 75 3745 0 0635 Ø 2 3825 0 0025 Ø 60 5155 0 0635 Ø 2 6375 0 0025 Ø 66 9925 0 0635 FIGURE 25 7000C LAB SEAL PRESSING TOOL FIGURE 27 7000C DRIVE SHAFT MEC...

Page 46: ...E 1 1 51 LABYRINTH SEAL 4 54 MECHANICAL SEAL 4 57 SPACER 1 1 66 SCREW 2 2 PARTS LIST FOR MODEL 3200C SERIES ITEM NO DESCRIPTION 90 91 92 93 67 SPACER 2 2 70 SIGHT GLASS 0 1 0 1 76 MECHANICAL SEAL 1 1 79 OIL RETAINER 4 85 PIPE PLUG 6 6 91 SEAL ADAPTER HOUSING 1 1 92 O RING 1 1 93 SCREW 4 4 94 COOLING COILS 2 98 PIPE PLUG 10 10 118 SHIM 1 1 120 BUSHING 4 121 PIPE PLUG 4 4 123 BEARING SPACER 2 2 137 ...

Page 47: ...ECHANICAL SEAL 4 61 LOCKPLATE 2 2 62 CAP SCREW 8 8 65 LOCKPLATE 2 2 66 SCREW 4 4 68 OIL SLINGER PIN 1 1 69 FLAT SOCKET SCREW 1 1 ITEM NO DESCRIPTION 90 91 92 93 70 SIGHT GLASS 0 1 0 1 76 MECHANICAL SEAL 1 1 79 OIL RETAINER 4 85 PIPE PLUG 4 4 91 SEAL ADAPTER HOUSING 1 1 92 O RING 1 1 93 SCREW 4 4 94 COOLING COILS 2 95 O RING 4 96 O RING 4 97 MANIFOLD SCREW 4 98 PIPE PLUG 10 10 118 SHIM 1 1 121 PIPE...

Page 48: ... MECHANICAL SEAL 4 57 SPACER 1 1 61 LOCKPLATE 6 6 62 CAP SCREW 12 12 65 LOCKPLATE 2 2 66 SCREW 4 4 68 OIL SLINGER PIN 1 1 69 FLAT SOCKET SCREW 1 1 ITEM NO DESCRIPTION 90 91 92 93 70 SIGHT GLASS 0 1 0 1 76 MECHANICAL SEAL 1 1 79 OIL RETAINER 4 80 WASHER 0 1 0 1 85 PIPE PLUG 6 6 91 SEAL ADAPTER HOUSING 1 1 92 O RING 1 1 93 SCREW 4 4 94 COOLING COILS 2 95 O RING 4 96 O RING 4 97 MANIFOLD SCREW 4 98 P...

Page 49: ... 51 LABYRINTH SEAL 4 54 MECHANICAL SEAL 5 49 LOCKING TAB 4 66 CAP SCREW 4 68 ROLL PIN 4 70 SIGHT GLASS 2 74 SEALING RING 4 ITEM NO DESCRIPTION 90 91 75 O RING 5 80 WASHER 4 85 PIPE PLUG 14 89 LOCKING RING 1 90 SET SCREW 3 91 LIP SEAL 1 92 O RING 1 93 CAP SCREW 4 94 COOLING COILS 2 95 O RING 4 96 O RING 4 97 BUSHING 4 98 PIPE PLUG 4 174 PIPE PLUG 4 195 LIFTING LUG 2 196 CAP SCREW 2 199 O RING 2 300...

Page 50: ...50 3200C CUTAWAY DRAWING 3200 90C 91C 92C 93C 1 OF 2 A ...

Page 51: ...51 3200C CONFIGURATIONS DRAWINGS 3200 90C 91C 92C 93C 2 of 2 A ...

Page 52: ... DIMENSION 95 97 REF 94 118 VIEW 6 REF 545 005 REF 45 9 22 91 45 303 23 13 92 309 34 137 66 76 65 61 62 14 15 1 REF 76 245 244 234 241 242 243 54 51 7 94 OIL LEVEL 21 123 377 3 4 26 69 68 10 25 29 15 30 COOLING COIL DETAIL 90 91 SERIES ONLY OIL LEVEL SIGHT GAUGE DETAIL NOTE REFER TO BLOWER OUTLINE FOR MOTOR MOUNTING KIT INFORMATION 4000 90C 91C ...

Page 53: ...A PORT 85 98 4 EA END PLATE 1 EA END PLATE 345 FARSIDE 121 2 EA END PLATE OIL LEVEL SIGHT GAUGE SEE SHEET 1 FOR DETAIL BOTH SIDES DRIVE END COVER 1 EA END PLATE 31 121 98 121 97 2 EA END PLATE 98 98 97 98 181 38 166 97 180 85 40 121 1 EA PORT 174 97 121 2 EA PORT 166 180 97 BOTH SIDES DRIVE END COVER 1 EA END PLATE 174 97 121 1 EA END PLATE 40 121 31 1 EA END PLATE OIL LEVEL SIGHT GAUGE 70 98 1 EA...

Page 54: ...54 5500C CUTAWAY DRAWING 5500 90C 91C 92C 93C 1 OF 2 E OIL LEVEL SIGHT GAUGE DETAIL ...

Page 55: ...55 5500C CONFIGURATIONS DRAWINGS 5500 90C 91C 92C 93C 2 of 2 E ...

Page 56: ...56 7000C CUTAWAY DRAWING 7000 90C 91C 1 OF 3 ...

Page 57: ...57 7000C CONFIGURATIONS DRAWING 7000 90C 2 OF 3 ...

Page 58: ...58 7000C CONFIGURATIONS DRAWING 7000 91C 3 OF 3 7000 91C 7013 SHOWN ...

Page 59: ...215TC 213TC 215TC 32172 180TCCP 32172 210TCCP 32172 210TC 145TC 145TC MOTOR FRAME M D PART NO 32172 140TC 32172 140TCCP 90032 100 90032 100 90032 100 90032 100 31718 063087112 31718 063087137 90032 100 90032 100 ADAPTER MTG SCREWS QTY 4 ITEM 2 31718 063087087 COUPLING PART NO ITEM 3 BOOSTER 90295 100 90295 100 90295 100 90295 100 90293 100 90293 100 MOTOR MTG SCREWS QTY 4 ITEM 4 ...

Page 60: ...2 32168 132 32168 132 32168 112 32168 090 32168 090 MOTOR FRAME M D PART NO ADAPTER PART NO ITEM 1 ADAPTER MTG SCREWS QTY 4 31790 063022028 31790 063022024 31790 063022038 90032 100 90032 100 90032 100 90032 100 90032 100 90032 100 COUPLING PART NO ITEM 3 ITEM 2 BOOSTER MOTOR MTG HEX NUTS QTY 4 MOTOR MTG LOCKWASHER QTY 4 80040 10 80040 12 80040 12 80040 12 80040 10 80040 12 80024 12 80024 12 80024...

Page 61: ...T DASH NUMBER 180TC 40108 200 40108 200 40108 250 40108 200 40108 200 90032 175 4 90032 125 4 90032 125 4 90032 125 4 90032 125 4 90170 175 4 31718 063100162 BOOSTER 90170 100 4 90170 100 4 90170 100 4 90170 175 4 90170 100 4 31718 063100112 31718 063100137 P N QTY MOTOR MOUNTING CAP SCREWS ITEM 4 ADAPTER PART NUMBER ITEM 1 COUPLING P N ITEM 3 ADAPTER MOUNTING CAP SCREWS P N QTY ITEM 2 ...

Page 62: ...032 100 4 90032 100 4 90032 125 4 90032 125 4 90032 125 4 80024 16 4 80007 80 4 BOOSTER 80040 16 4 80024 14 4 80024 14 4 80024 16 4 80024 14 4 80024 14 4 80007 80 4 80006 45 4 80006 45 4 80006 45 4 80006 45 4 80040 16 4 80040 14 4 80040 14 4 80040 14 4 80040 14 4 P N QTY ADAPTER MOUNTING CAP SCREWS ITEM 2 COUPLING P N ITEM 3 P N QTY MOTOR MOUNTING CAP SCREWS ITEM 4 P N QTY MOTOR MOUNTING NUTS ITEM...

Page 63: ...ME DASH NUMBER 250TC 250TCCP 280TSCCP 280TSC 210TCCP 210TC 55223 230 55223 230 55223 280 55223 280 55223 230 55223 230 BLOWER 31718 073137162 31718 073137162 31718 073137137 4 4 4 4 4 4 4 4 4 4 4 4 ADAPTER MOUNTING CAP SCREWS P N 90170 125 ITEM 2 COUPLING P N ITEM 3 MOTOR MOUNTING CAP SCREWS P N 90295 125 ITEM 4 ADAPTER PART NUMBER ITEM 1 ...

Page 64: ... 132 132CP 160L 160M 160L 160M 180L 180M 180L 180M 132S 132S ADAPTER MOUNTING CAP SCREWS P N 90170 125 4 4 4 4 4 4 BOOSTER 80024 14 4 80024 16 4 80024 16 4 80024 16 4 80024 16 4 80024 14 4 MOTOR MOUNTING NUTS MOTOR MOUNTING CAP SCREWS P N QTY 80006 70 4 80007 80 4 80007 80 4 80007 80 4 80007 80 4 80006 70 4 MOTOR MOUNTING LOCKWASHER 80040 14 4 80040 16 4 80040 16 4 80040 16 4 80040 16 4 80040 14 4...

Page 65: ...4 250TC 254TC 256TC 284TC 286TC 284TSC 286TSC 284TSC 286TSC 284TC 286TC MOTOR FRAME 254TC 256TC 250TCCP 280TCCP 280TSC 280TSCCP 280TC KIT DASH NUMBER 250TC 77127 280TC 2 77127 280TSC 2 77127 280TSC 2 77127 280TC 2 77127 250TC 2 77127 250TC 2 ITEM 2 COVER PLATE P N 31718 083187187 31718 083187187 8 8 8 8 6 6 6 6 90785 150 8 90785 150 8 90785 150 8 90785 150 8 31718 083162187 31718 083187187 31718 0...

Page 66: ...AME 160 77122 170 77122 170 77122 170 77122 200 77122 170 180 200 77127 170 2 77127 170 2 77127 170 2 77127 170 2 77127 200 2 8 8 8 8 8 4 8 8 8 8 31790 083048055 31790 083048055 31790 083048060 6 BOOSTER 6 6 6 6 8 8 8 4 8 8 8 8 4 8 4 4 4 4 4 31790 083048048 31790 083042048 6 6 6 6 6 4 4 4 4 4 4 4 4 4 4 COVER PLATE P N ITEM 2 COVER PLATE CAP SCREWS P N 90335 050 ITEM 3 ADAPTER MOUNTING CAP SCREWS P...

Page 67: ... 750 X 750 1 000 X 1 000 NOTE BORE SIZES HAVE STANDARD SQUARE KEYWAYS SEE CHART 2 750 3 250 3 750 1 750 2 250 3 250 3 750 4 500 2 250 2 750 312 X 312 250 X 250 188 X 188 125 X 125 375 X 375 875 1 250 1 375 562 438 1 250 1 375 1 750 875 562 SHAFT DIAMETER OVER THRU KEY 2 N 2 PIECE NEOPRENE 2 PIECE HYTREL 1 PIECE HYTREL HS H 3 4 COUPLING SLEEVE 2 PIECE EPDM CONSTRUCTION AND MATERIAL TYPE E 1 EXAMPLE...

Page 68: ...68 NOTES ...

Page 69: ...vant directive s Other directives and standards that apply to this Declaration of Incorporation EN 1012 2 1996 Compressors and vacuum pumps Safety requirements Part 2 Vacuum Pumps The scope of the Declaration of Incorporation is for M D Pneumatics C Flange Mechanical Vacuum Boosters MODEL 3200 M C 4000 M C 5500 M C AND 7000 M C 90 92 SERIES VERTICAL FLOW 91 93 SERIES HORIZONTAL FLOW The person aut...

Page 70: ...y Seller Unless done with prior written consent of Seller any repairs alterations or disassembly of Seller s equipment shall void warranty Installation and transportation costs are not included and defective items must be held for Seller s inspection and returned to Seller s Ex works point upon request THERE ARE NO WARRANTIES EXPRESSED IMPLIED OR STATUTORY WHICH EXTEND BEYOND THE DESCRIPTION ON TH...

Page 71: ...mblower com OPERATING DATA FORM PRODUCT REGISTRATION It is to the user s advantage to have the requested data filled in below and available in the event a problem should develop in the blower or the system This information is also helpful when ordering spare parts Model No V Belt Size Length Serial No Type of Lubrication Startup Date Pump RPM Operating Vacuum Pump Sheave Diameter Any other Special...

Page 72: ...ld Missouri USA 65803 8702 O 417 865 8715 800 825 6937 F 417 865 2950 tuthillvacuumblower com Manual 2000 0811 ENG For Service Repair Technical Support or Product Sales contact I N T ERNATIONAL QUALITY STAND A R D REGISTERED VACUUM BLOWER SYSTEMS TUTHILL CORPORATION ...

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