Gardner Denver 8000 Series Operating And Service Manual Download

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SB--7--627

Version 02

January, 2006

OPERATING AND

SERVICE MANUAL

BLOWERS

8000 SERIES

10” -- 22” GEAR DIAMETER

Summary of Contents for 8000 Series

Page 1: ...SB 7 627 Version 02 January 2006 OPERATING AND SERVICE MANUAL BLOWERS 8000 SERIES 10 22 GEAR DIAMETER...

Page 2: ...y providing fast expert maintenance and repair services INSTRUCTIONS FOR DETERMINING BLOWER CONFIGURATION 1 Face the blower drive shaft 2 In a VERTICAL configuration air flow is horizontal 3 In a HORI...

Page 3: ...ate the presence of a hazard which will cause severe personal injury death or substantial property damage if the warning is ignored Warning is used to indicate the presence of a hazard which can cause...

Page 4: ...r or oil system until the unit is shut down and the air pressure has been relieved D Electrical shock can and may be fatal D Blower unit must be grounded in accordance with the National Electrical Cod...

Page 5: ...arts i Instructions for Determining Blower Configuration i Foreword ii Safety Precautions iii Index v List of Illustrations vi Introduction Your Key To Trouble Free Service 1 Operating Principles 1 Se...

Page 6: ...Location 3 Installation Drive 4 Limitations Operation 9 Lip Type Oil Seal 21 Location Installation 3 Lubrication 6 Force Feed 6 Splash 6 Lubrication Service 6 MAINTENANCE SECTION 5 15 Mechanical Seal...

Page 7: ...roximate Oil Sump Capacities 7 Figure 7 Lubrication Recommendation 8 Figure 8 Maximum Operating Limitations 11 Figure 9 Location of Timing Gear Bolts 15 Figure 10 Gear End Clearance 16 Figure 11 Torqu...

Page 8: ...ower It is essential that you review all sections of this manual in preparation for installing your blower Follow the instructions carefully and you will be rewarded with trouble free Sutorbilt servic...

Page 9: ...etc the oil reservoirs may be filled with normal operating oil Before running the blower drain the oil and replace to the proper operat ing level with clean fresh lubricant 7 Rotate the blower shaft 1...

Page 10: ...ry to compensate for shrink age etc If required add shims under blower feet after final tightening of foundation anchor bolts to remove strain from the blower housing Where jack screws or wedges are u...

Page 11: ...t to exceed dimension C in Drive Shaft Illustration FIGURE 4 page 5 The calculated shaft moment must not exceed the maximum allowable moment listed in Maximum Allow able Moment Chart FIGURE 4 page 5 I...

Page 12: ...908 0 850 0 858 1 100 0 796 1 350 0 716 0 125 0 983 0 375 0 947 0 625 0 904 0 875 0 852 1 125 0 789 1 375 0 706 0 150 0 980 0 400 0 943 0 650 0 899 0 900 0 847 1 150 0 782 1 400 0 697 0 175 0 977 0 4...

Page 13: ...ce to find your nearest distributor A food grade formula is also available Part numbers are listed below AEON PD Lubricant Description Part Number 1 Quart 28G23 Case 12 Quarts 28G24 5 Gallon Pail 28G2...

Page 14: ...be cleaned each time the oil is changed There are two perforated brass screens located at the oil line connection to the headplates F FIGURE 5 These should be removed and cleaned or replaced as necess...

Page 15: ...filter manufacturer s service instructions Due to the many types of filters it is not practical to give specific instructions covering all models No matter what type of filter is used always make sur...

Page 16: ...ATIONS For information regarding limitations refer to Maxi mum Operating Limitations FIGURE 8 page 11 Do not operate equipment without adequate silencing devices installed since high noise level may c...

Page 17: ...ge side of the unit A check valve is recommended Precaution should be taken to insure that the unit cannot be started accidentally and cause injury to personnel or damage to equipment If the unit is t...

Page 18: ...1500 10 0 690 18 457 2048 900 10 4 717 18 457 1236 1500 8 3 572 16 406 2055 900 9 1 628 18 457 2060 900 8 3 572 16 406 1415 1285 20 0 1379 18 457 2224 800 20 0 1379 18 457 1419 1285 18 4 1269 18 457...

Page 19: ...e to protect the operator from severe personal injury from incidental contact V 5 Check the unit for proper lubrication Proper oil level cannot be overemphasized Too little oil will ruin bearings and...

Page 20: ...vided to assist the mechanic in those respects PROBLEM POSSIBLE CAUSES SOLUTION 1 Unit out of time 1 Retime impellers 2 Distortion due to improper 2 Check mounting alignment and mounting or pipe strai...

Page 21: ...ing 1 Improper lubrication 1 Correct lubrication level Replace or gear wear dirty and or improper oil 1 Headplate gear case or 1 Clean vents Loss of oil drive cover vents plugged 2 Worn seal 2 Replace...

Page 22: ...an be inspected through the intake and discharge ports This will reveal such conditions as out of time excessive or insufficient clearances abrasion of parts from passing foreign material etc REPAIR A...

Page 23: ...ch is applicable to your unit If the drive shaft is on the right side of centerline it is a right hand unit if it is on the left it is a left hand unit For vertical units if the drive shaft is on the...

Page 24: ...es until all gear end com ponents are drawn together and locknut is tight 9 Check the end clearance before and after any work has been performed End Clearance To check the gear end clearance the lockn...

Page 25: ...e 20 8 Remove the socket head cap screws on the gear end of the shaft 9 The shaft can now be removed by driving it from the drive side of the unit with a lead hammer and hydraulic press 10 Before inst...

Page 26: ...and hubs from shafts A gear puller may facilitate removal Always match mark hubs in relation to shafts To reassemble 1 Replace the hubs When installing hubs apply anti seize compound on the splines Do...

Page 27: ...e reposition ing during reassembly 4 Remove gears and hubs using the procedure outlined in Timing Gear and Hub Removal page 19 Refer to FIGURE 15 Shim spacers A added during production will now be exp...

Page 28: ...it is also necessary to use a tapered assembly tool to prevent the O ring from being damaged Secure the seal ring item 1 with three button head cap screws item 8 6 Tightened cap screws snugly Do not o...

Page 29: ...arranted Labor shall be limited to the amount specified in the Company s labor rate schedule Labor costs in excess of the Company rate schedules caused by but not limited to location or inaccessibilit...

Page 30: ...4400 Morris Park Drive Web www suncopowder com Charlotte NC 28227 Email info suncopowder com Phone 704 545 3922 Fax 704 545 8345...

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Gardner Denver 8000 Series, Operating And Service Manual

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