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18

USE  AND  CARE  INSTRUCTIONS

Brush soapy solution onto LP Gas tank in the ar-
eas indicated by the arrows. See diagram.
If growing bubbles appear do not use or move the
LP Gas tank. Call an LP Gas Supplier or your Fire
Department.

NOTE about LP Gas Tank Exchange Programs

Many retailers that sell grills offer you the option of re-
placing your empty LP Gas tank through an exchange
service. Use only those reputable exchange compa-
nies that inspect, precision fill, test and certify their tanks.
Exchange your tank only for an OPD safety feature-
equipped tank as described in the LP Gas tank section
of this guide.

Ÿ

How to Leak Test your LP Gas Tank

Use a clean paintbrush and a 50/50 mild soap and
water solution.

Ÿ

Ÿ

Ÿ

For your safety:

Leak test new and exchanged LP Gas tanks BEFORE
connecting one to your grill.

Always keep new and exchanged LP Gas tanks in an
upright position during use, transit or storage.

All leak tests must be repeated each time your LP Gas
tank is exchanged or refilled.

When checking for gas leaks do not smoke.

Do not use an open flame to check for gas leaks.

Your grill must be leak tested outdoors in a well-ven-
tilated area, away from ignition sources such as gas
fired or electrical appliances. During the leak test, keep
your grill away from open flames or sparks.

Do not use household cleaning agents. Damage to
gas assembly components can result.

Ÿ

Ÿ
Ÿ
Ÿ

If  growing  bubbles  appear  do  not  use  or  move  the
LP  Gas  tank.  Contact  an  LP  Gas  Supplier  or  your
fire  department!

  WARNING

!

!

Secure  a  20lb  LP  Gas  Tank  to  Gas  Grill
(for  BTE3221(A,B)LP  &  BTE3821BLP)

NOTE:

  When  using  Liquid  Propane,  EXTREME  CAU-

TION  should  be  used  to  provide  ample  ventilation  of
vapor  from  the  enclosure.  LP  Gas  vapor  is  heavier
than  air  and  SERIOUS  INJURY  from  a DANGEROUS
EXPLOSION  could  occur  if  LP  Gas  is  allowed  to
accumulate in an enclosure and then ignited. Both the
Barbecue  enclosure  and  LP  cylinder  enclosure  re-
quire  venting  that  must  be  provided  at  the  floor  level
of  the  enclosure  to  allow  any  leaking  LP  Gas  vapor
to  escape  (see  Fig.  1).

NOTE: 

When installing a barbecue equipped for liquid

propane(LP)  in  an  island,  the  propane  tank  must  be
in  a  separate  enclosure  that  is  completely  isolated
from  the  barbecue.  It  must  be  cross-ventilated  in
accordance  with  the  current  standards.  The  propane
tank  MUST  NEVER  be  installed  directly  under  the
barbecue.

NOTE:

  The  total  of  the  upper  ventilation  openings

must  be  a  minimum  of  20  sq.  inches.  The  total  of
the  lower  ventilation  openings  must  be  a  minimum
of  10  sq.  inches.  Upper  and  lower  ventilation  open-
ings  MUST  BE  PROVIDED  on  both  sides  of  built-in
construction. The top of the upper ventilation openings
must  be  located  within  5"  from  the  top  of  the  island.
The  bottom  of  the  lower  ventilation openings  must  be
at  least  1"  or  less  from  the  floor  of  the  island.  The
top  of  the  lower  ventilation  openings  cannot  be  more
than  5"  from  the  floor  of  the  island.  Every  ventilation
opening  must  be  a  minimum  of  1/8".  (See  Fig.  6  on
page  17).  Please  ask  Barbeques  Galore's  associate
for  more  details.

LP Gas Model only:

Note: You  can only use  a 20lb LP  Gas Tank in this Gas
Grill.

Fig. 1

5/8" UNF Male
Thread

Air Vents

CSA Approved Stainless
Steel Flexible Connector

Air Vents

Non-Combustible
Construction, such as
stone, marble, cement

Clamp  down
flexline

The built-in appliance for use with a remote self-contained LP
Gas supply system must use rigid pipe, semi-rigid tubing or a
connector complying with the Standard for Connections for
Gas Appliances, ANSI Z21.24/CSA6.10, or the standard for
Connectors Outdoor Gas Appliance and Manufactured Homes,
ANSI21.75/CSA 6.27 and suitable for outside installation. The
maximum length of the connection shall be 6 ft(1.82m).
The  connector  should  be  installed  at  the  location  visible
when  opening  the  door.
The connector must be away from any sharp points or sharp
edges.
When using semi-rigid tubing, do not use materials made of
aluminium or aluminium alloy.

Note:

Summary of Contents for BTE3221ALP

Page 1: ...bstruct the flow of ventilation air around your gas grill housing Never disconnect the gas regulator or any gas fitting while your grill is lit A lit grill can ignite leaking gas and cause a fire or explosion which could result in property damage personal injury or death Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ WARNING Ÿ Grill Information Center Ÿ Ÿ NOTE TO ASSEMBLER INSTALLER Leave this manual with the consumer NOTETO CONSUM...

Page 2: ...ll such as hose fittings propane cylinder valves sold separately and burner valve stems contain lead which is known to the State of California to cause cancer birth defects or other reproductive harm Never use charcoal or lighter fluid in this gas grill Failure to comply with these instructions could result in a grease fire or explosion that could cause serious bodily injury death or property dama...

Page 3: ...illips head screwdriver or wrench WARNING Grease can get very hot Always handle the Grease Tray with a flame retardant BBQ mitt Before removing the Tray always be sure that the grill has properly cooled Be aware that the Tray does contain grease and be extremely careful when removing the Tray to prevent spillage Failure to follow these instructions could cause serious bodily injury or property dam...

Page 4: ... Models BTE3221BNG BTE3821BNG PART PART DESCRIPTION QTY PURPOSE OF PART P06013018C Hardware Pack 1 For use in assembly of Models BTE3221B BTE3821B S182G03061 Pan Head Screw 3 16 x 3 8 2 Install the Transformer Bracket BTE3221B BTE3821B S182G03061 Pan Head Screw 3 16 x 3 8 2 Install the Bracket with LP Regulator LPG Model Only S182G03061 Pan Head Screw 3 16 x 3 8 3 Install the Tank Tray Set onto th...

Page 5: ...21BLP BTE3221BNG 5 17 35 48 53 21 20 55 28 43 52 26 27 46 31 42 51 65 19 20 21 23 24 25 2b 16 18 36 13 29 30 32 33 34 41a 41b 63 62 64 39 38 37 40 59 60 15 40 9 9 14 14 10 10 11 12 61 6 7 8 6 56 57 3 2a 5 45 4 58 50 49 47 44 54 1 22 ...

Page 6: ...er Main P02001070B 4 Back Burner Cover LPG P06906107C 1 Back Burner Cover NG P06906108C 1 20 Lamp Cover P05352013E 2 21 Lamp Assembly P05352028B 2 22 Back Burner Frame P02011078B 1 23 Back Burner Thermocouple Protector P03328050C 1 24 Thermocouple for Back Burner P05305072B 1 25 Back Burner Electrode P02614071C 1 Back Burner Assembly LPG Y0030028 1 Back Burner Assembly NG Y0030029 1 27 Back Burner...

Page 7: ...014A 4 50 Control Knob for Main Burner P034460181 4 51 LED Light for Back Burner P05373011B 1 52 Control Knob for Back Burner P03418245U 1 53 Electric Ignitor 4 Port P02505014G 1 54 Grease Tray Heat Shield P06904065C 1 55 Grease Tray Handle P0272018CC 1 56 Grease Tray P02717933C 1 57 Grease Tray Slide Set P05516140M 1 58 Lighting Stick P05507140M 1 59 Transformer Bracket P03328057A 1 60 Transforme...

Page 8: ...TE3821BLP BTE3821BNG 8 54 55 15 51 49 30 31 22 23 18 21 21 9 34 33 38 39 39 45 60 53 50 36 35 32 37 61 1 2a 2b 10 10 11 12 13 14 14 16 62 17 29 9 3 5 4 6 7 8 40 41 43 42 44 48 46 47 52 56 28 59 20 25 26 27 24 19 20 63 57 64 58 ...

Page 9: ...07C 1 Back Burner Cover NG P06906108C 1 20 Lamp Cover P05352013E 2 21 Lamp Assembly P05352028B 2 22 Back Burner Frame P02011078B 1 Back Burner Assembly LPG Y0030028 1 Back Burner Assembly NG Y0030029 1 24 Back Burner Extension Tube P03701011A 1 25 Thermocouple for Back Burner P05305072B 1 26 Back Burner Electrode P02614072C 1 27 Thermocouple Protector P03328050C 1 28 Trim Panel Rear P07515028R 1 2...

Page 10: ...mbly P02916061S 1 44 Electric W ires Set P02627026A 1 45 LED Rectifier with Wire Assembly P05383022B 1 46 Control Panel P02916163S 1 47 Switch for Lamp P05360004B 1 48 Control Knob Seat with LED Light P03445014A 5 49 Control Knob for Main Burner P034460181 5 50 LED Light for Back Burner P05373011B 1 51 Control Knob for Back Burner P03418245U 1 52 Electric Ignitor 6 Port P02505025G 1 53 Grease Tray...

Page 11: ...r BTE3221 A B LP NG Models Rot Spit for BTE3821BLP NG Models Rot Holding Fork Rot Motor Bracket Rot Motor AC Rot Phillips Head Screw 3 16 x1 2 UNC Rot Washer 3 16 P05508254A S196G04081 P05508230A P05508231A P055082125 P03308012C P07101039B S112G03081 S411G03061 Rotisserie Screw 3 16 x1 2 UNC Qty 2 Part S112G03081 Rotisserie Washer 3 16 Qty 2 Part S411G03061 Rotisserie Thumbscrew 1 4 x1 2 Qty 3 Par...

Page 12: ...d structure for NG units due to NG Gas weighs less than air This will ensure proper gas ventilation in the case of a gas leak This will also allow for proper ai rf l ow ofNG uni t s NOTE Access doors are not considered proper ventilation It is suggested that when designing and placing the BBQ Grill island structure that it is placed built facing the wind if the island structure is located in a hig...

Page 13: ...ed on the island which is not included in this purchase You either need to purchase a prebuilt island or you have to build your own island Before building your grill island please read the construction guidelines and clearances in Fig 6 and on pages 16 17 carefully Right Bowl Panel Transformer plug Wire Transformer socket AC plug Fig 1 Fig 2 Fig 3 Attach transformer to the transformer bracket by i...

Page 14: ... the tank tray set Then install tank tray set using 3 Pan Head Screws 3 16 x3 8 and tighten securely Connect the stainless steel flexible connector to the manifold and regulator then use a clamp to hold the stainless steel flexible connector as shown for securing Place the LP gas tank into the tank tray set Make sure the tank valve facing the right rear corner of left island Tighten the wing bolt ...

Page 15: ...tition Panel above the Gas Tank Fig 6 Tank Tray Set 5 22 24 21 1 17 19 5 Vent Openings must be at least 1 8 wide The gas grill is designed for use with a maximum of 20 lb tank As per standard a partition panel not included or equivalent device is required to be installed in the left cabinet of the island for preventing the use of 30 lb tank Note Make sure there is 22 24 of clearance between the pa...

Page 16: ...t your face inside the grill head Push and turn burner control knob to and you will hear a clicking sound and your assistant would see a tiny blue spark within each gas collector box If a spark is present the electrode tips are properly positioned If no spark is seen the spark gap needs to be adjusted as follows This test will ensure that the Spark Electrode Tips are properly positioned so your gr...

Page 17: ...ill Do not allow children or pets to play near your grill Always supervise children and pets if they are in the vicinity of the unit Never use charcoal or lighter fluid in this grill Use of alcohol prescription or non prescription drugs can impair your ability to properly assemble and safely operate your grill Keep fire extinguisher readily accessible In the event of a oil grease fire do not attem...

Page 18: ...e Barbecue enclosure and LP cylinder enclosure re quire venting that must be provided at the floor level of the enclosure to allow any leaking LP Gas vapor to escape see Fig 1 NOTE When installing a barbecue equipped for liquid propane LP in an island the propane tank must be in a separate enclosure that is completely isolated from the barbecue It must be cross ventilated in accordance with the cu...

Page 19: ...7 C Do not leave oil grease unattended 4 2 3 Check all connections for LP Gas Leaks Never test for leaks with an open flame Prior to first use at the beginning of each season or every time your LP Gas tank is changed you must check for gas leaks Follow these three steps Make a soap solution by mixing one part liquid detergent and one part water Turn the grill Control Knobs to the full OFF position...

Page 20: ...ly is being tested at low pressures The grill must be isolated from the gas supply pipe system by closing its individual manual shutoff valve during any pres sure testing of the gas supply pipe system at pressures equal to or less than 1 2 psi 3 5kpa Natural Gas Safety Instructions Connect the Swivel nut of the 12 Natural Gas Hose to the vertical fitting of NG Regulator as shown in Fig 1 Connect t...

Page 21: ... 5 minutes and repeat the lighting procedure If ignition still does not occur turn the burner control and gas source OFF Wait 5 minutes for gas to clear and then conduct a leak test of ALL gas connections and gas sources as explained in the Use and Care section of this manual If no leaks are detected wait 5 minutes for any gas to clear and repeat the lighting procedure After Burner is lit turn the...

Page 22: ...tion Center 1 800 474 5587 Monday Friday 8 00am 4 30pm PST Obstruction in Burner Tubes Correction Follow the Burner Tube cleaning procedure on page 29 of this Operator s Manual Misalignment of Ignitor on Burner Correction Check for proper position of the Electrode Tip as shown in steps 7 on page 18 The gap between the Spark Electrode Tip and Spark Receiver should be ap proximately 3 16 wide Adjust...

Page 23: ...ructions before initial use IMPORTANT When using electrical appliances basic safety precautions should always be used The Transformer is set for 120V 60Hz 28W AC input and 12V 1800mA 22W AC output The Light is set for 12V 10W Do not let children operate or play nearby your grill or Transformer Always supervise children and pets if they are in the vicinity of the unit Connecting Transformer Always ...

Page 24: ...tisserie Washers 3 16 as shown in diagram below 2 Rotisserie Screw 3 16 x1 2 UNC Qty 2 Part S112G03081 Rotisserie Washer 3 16 Qty 2 Part S411G03061 Rotisserie Washer 3 16 Outside of Right Bowl Side Panel Rotisserie Screw 3 16 x1 2 UNC Motor Bracket Install the AC alternating current Rotisserie Motor onto the Motor Bracket as shown below Be sure the Motor attaches to the Bracket with the electrical...

Page 25: ...king place a Cooking Pan under the food to be cooked This will capture the drippings and keep your grill clean of excess grease which could cause a fire Use caution when moving a Cooking Pan containing hot oils The Collar must always be used with this Rotisserie 25 Holding Forks Spit Thumbscrew Collar Motor Slide the pointed end of the Spit through the piece of meat Place the Holding Forks onto ea...

Page 26: ...low these cleaning procedures on a timely basis and your grill will stay clean and operate with minimum effort CAUTION Be sure your grill is OFF and cool before cleaning Before initial use and periodically thereafter wash your Cooking Grids in a mild soap and warm water solution You can use a wash cloth or vegetable brush to clean your Cooking Grids You should periodically wash the Flame Tamer Rac...

Page 27: ... grill CLEANING THE BURNER TUBES AND BURNER PORTS 2 WARNING Tube Burner After each use of the main grill it is necessary to burn off food particles and drippings which can clog Burner ports and reduce Burner performance OPEN the grill Lid ignite the burner s and operate grill on setting for 10 to 15 minutes You can close the Lid if only main Burners are lit Use a nylon brush blower or vacuum to re...

Page 28: ...eas offer high heat for grilling The Warming Rack offers medium heat for preparing breads and firm vegetables The front primary cooking area offers less heat and is ideal for preparing delicate foods and for keeping cooked foods warm Direct Cooking using Main Burners The direct cooking method can be used with the supplied Cooking Grids and food placed directly over the lit grill Burners Direct Coo...

Page 29: ... are small enough to drop between the Cooking Grids Vegetables and Fruit Prepare your fruit or vegetables and brush with butter or basting sauce if desired To cook indirectly the food should be placed on the left or right side of your grill with the Burner lit on the opposite side and the grill lid down Or center your food on the Warming Rack and light the outer grill Burners Either way indirect c...

Page 30: ...etain shape if desired Bacon strips can be used to cover the outside surface of lean meat and poultry to help prevent it from drying out Another method for keeping food moist during roasting is to put water in a cooking pan then cover with foil The foil should be removed for the first or the last part of the cooking time to ensure proper browning Tips for roasting Except when roasting with water i...

Page 31: ...Test the balance as described before A rolled piece of meat requires the rotisserie skewer to be inserted through the center of the length of meat then se cured and balanced For meats that contain bones it is best to secure the rotis serie skewer diagonally through the meaty sections If pro truding bones or wings brown too quickly cover with pieces of foil Guide to Rotisserie Cooking Preparing to ...

Page 32: ...therwise provide parts or information to be used to convert your grill Any attempt to convert your grill is dangerous and will void your warranty If your ignition fails to work or your battery needs replac ing you can light your grill using the Manual Lighting Stick The Lighting Stick is designed to hold a paper match and allows you to safely insert a match through the Cooking Grid without getting...

Page 33: ... natural oxidation process and will not affect the short term performance of your grill To slow the rusting process on Cooking Grids we recommend greasing the grids before and after each cookout Use a brush to apply a thin layer of cooking oil or vegetable shortening onto each grid We do not suggest spray type oils unless they are specified for high temperature cooking If your Cooking Grids are Po...

Page 34: ...ll be accepted without prior authorization from Barbeques Galore Upon examination and to Barbeques Galore s satisfaction if the original part is proven defective Barbeques Galore may approve your claim and elect to replace such parts without charge You will be charged for shipping and handling of the replacement parts This Warranty does not cover any failures or operating difficulties due to accid...

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