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Question:

Sometimes I hear a humming sound coming from my

regulator. What causes this? 

And -  

My grill has a low

flame and sometimes will not light. Why?

Answer:

The humming sound is gas flowing through the regulator.

A low volume of sound is normal and will not interfere
with the operation of your grill. Loud or excessive regulator
humming and/or low flow and intermittent lighting  may
be caused by the regulator's excess gas flow device.
Opening the tank valve all the way or too quickly is what
triggers the regulator's safety device to restrict gas flow,
preventing excess gas flow to your grill. Lighting the main
Burner farthest from the fuel source every time will help
eliminate  air  pockets  in  the  manifold.  Note:  This
procedure should be done every time a new LP Gas tank
is connected to your grill.

Question:

Can I convert my grill from one fuel type to another in

other words from LPG to NG or vice versa?

Answer:

Never

  lean  over  the  grill  cooking  area  while

lighting  your  gas  grill.  Keep your face  and  body
a safe distance (at least 18 inches) from the front
of  grill  when  lighting  your  grill  by  match.

  WARNING

!

!

Where do I use my grill for safer operation and better
performance?

Question:

Answer:

Strong winds and low temperatures can affect the
heating and performance of your gas grill so factor
in  these  elements  when  positioning  your  grill
outdoors for cooking.

    

windy conditions

, always position the front of

grill to face oncoming wind to reduce smoke and
heat blowing in your face and prevent potential haz-
ards to yourself and grill.

Use your grill at least 3 feet away from any wall or
surface.

Use your grill at least 3 feet away from combustible
objects that can melt or catch fire (such as vinyl,
wood siding, fences and overhangs) or sources of
ignition (including pilot lights on water heaters and
live electrical appliances).

Never

 use your gas grill in a garage, porch, shed,

breezeway or any other enclosed area.

Never 

use  your  gas  grill  on  a  balcony,  deck,  or

patio  above  the  ground  floor  of  your  home.

Never 

obstruct the flow of ventilation air around

your gas grill housing.

No, your gas grill is manufactured to exact specifications
and is certified for Liquid Propane Gas (LPG) or Natural
Gas(NG) use only. For your safety, conversion kits are
not available, nor will we sell or otherwise provide parts
or information to be used to convert your grill. Any attempt
to  convert  your  grill  is  dangerous and  will  void  your
warranty.

If your ignition fails to work or your battery needs replac-
ing, you can light your grill using the Manual Lighting
Stick. The Lighting Stick is designed to hold a paper
match and allows you to safely insert a match through
the Cooking Grid without getting close to the Burner. To
light your gas grill manually, insert a paper match into the
Manual
Lighting Stick and follow steps 1 through 5 of the Basic
Lighting Procedures. Then, light the match and place the
Lighting Stick through the Cooking Grid. Turn the corre-
lated main Burner Control Knob to the    setting to re-
lease gas.The Burner should light immediately.

Question:

If my ignitor or battery is not working how can I light
my grill manually?

And 

 - Why would I need the lighting

stick that hangs from the side of my grill?

Answer:

Turn gas off at source and turn Control Knobs OFF.
Wait at least 5 minutes for gas to clear, then retry.

Question:

My grill will not light properly. Why?

Answer:

     Always light the Main Burner farthest from the fuel source

first.  This will draw gas  across the  manifold  helping
prevent air pockets which obstruct gas-flow and prevent
proper grill lighting. Also try this procedure:

     3.

    1.

   2.

If no leaks are detected, wait 5 minutes for any gas to
clear and repeat the lighting procedure.

If your grill still fails to light, turn the Burner Control
Knob(s) and gas source OFF and conduct a leak test
of ALL gas connections and gas sources as explained
in the Use and Care section of this manual.

Question:

Are the serial and model numbers of my grill listed

     somewhere for reference?
Answer:

The serial  and  model  numbers are listed on a  silver
CSA label placed on the grill. This label is located on the
Bowl Rear Panel.

Turn all Control Knobs to the OFF position.
Turn off the LP Gas tank at the tank valve.
For Natural Gas close Shut Off  NG Valve.
Disconnect regulator from LP Gas tank.
For Natural Gas disconnect regulator from
12 ft. Natural Gas Hose.
Let unit stand for 5 minutes.
Reconnect regulator to the LP Gas tank.
For Natural Gas reconnect regulator to 12 ft.
Natural Gas Hose.
Open grill Lid.
Turn the tank valve slowly 

¼

 of one turn.

For Natural Gas open Shut Off valve.
Light main Burner farthest from fuel source.
Turn the tank valve slowly one more 

¼

 of one

turn for 

½

 of one complete turn.

Continue to light Burners moving towards
the fuel source.
Do not turn tank valve more than 

½

 of one

turn on LPG models.

In

Summary of Contents for BTE3221ALP

Page 1: ...bstruct the flow of ventilation air around your gas grill housing Never disconnect the gas regulator or any gas fitting while your grill is lit A lit grill can ignite leaking gas and cause a fire or explosion which could result in property damage personal injury or death Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ WARNING Ÿ Grill Information Center Ÿ Ÿ NOTE TO ASSEMBLER INSTALLER Leave this manual with the consumer NOTETO CONSUM...

Page 2: ...ll such as hose fittings propane cylinder valves sold separately and burner valve stems contain lead which is known to the State of California to cause cancer birth defects or other reproductive harm Never use charcoal or lighter fluid in this gas grill Failure to comply with these instructions could result in a grease fire or explosion that could cause serious bodily injury death or property dama...

Page 3: ...illips head screwdriver or wrench WARNING Grease can get very hot Always handle the Grease Tray with a flame retardant BBQ mitt Before removing the Tray always be sure that the grill has properly cooled Be aware that the Tray does contain grease and be extremely careful when removing the Tray to prevent spillage Failure to follow these instructions could cause serious bodily injury or property dam...

Page 4: ... Models BTE3221BNG BTE3821BNG PART PART DESCRIPTION QTY PURPOSE OF PART P06013018C Hardware Pack 1 For use in assembly of Models BTE3221B BTE3821B S182G03061 Pan Head Screw 3 16 x 3 8 2 Install the Transformer Bracket BTE3221B BTE3821B S182G03061 Pan Head Screw 3 16 x 3 8 2 Install the Bracket with LP Regulator LPG Model Only S182G03061 Pan Head Screw 3 16 x 3 8 3 Install the Tank Tray Set onto th...

Page 5: ...21BLP BTE3221BNG 5 17 35 48 53 21 20 55 28 43 52 26 27 46 31 42 51 65 19 20 21 23 24 25 2b 16 18 36 13 29 30 32 33 34 41a 41b 63 62 64 39 38 37 40 59 60 15 40 9 9 14 14 10 10 11 12 61 6 7 8 6 56 57 3 2a 5 45 4 58 50 49 47 44 54 1 22 ...

Page 6: ...er Main P02001070B 4 Back Burner Cover LPG P06906107C 1 Back Burner Cover NG P06906108C 1 20 Lamp Cover P05352013E 2 21 Lamp Assembly P05352028B 2 22 Back Burner Frame P02011078B 1 23 Back Burner Thermocouple Protector P03328050C 1 24 Thermocouple for Back Burner P05305072B 1 25 Back Burner Electrode P02614071C 1 Back Burner Assembly LPG Y0030028 1 Back Burner Assembly NG Y0030029 1 27 Back Burner...

Page 7: ...014A 4 50 Control Knob for Main Burner P034460181 4 51 LED Light for Back Burner P05373011B 1 52 Control Knob for Back Burner P03418245U 1 53 Electric Ignitor 4 Port P02505014G 1 54 Grease Tray Heat Shield P06904065C 1 55 Grease Tray Handle P0272018CC 1 56 Grease Tray P02717933C 1 57 Grease Tray Slide Set P05516140M 1 58 Lighting Stick P05507140M 1 59 Transformer Bracket P03328057A 1 60 Transforme...

Page 8: ...TE3821BLP BTE3821BNG 8 54 55 15 51 49 30 31 22 23 18 21 21 9 34 33 38 39 39 45 60 53 50 36 35 32 37 61 1 2a 2b 10 10 11 12 13 14 14 16 62 17 29 9 3 5 4 6 7 8 40 41 43 42 44 48 46 47 52 56 28 59 20 25 26 27 24 19 20 63 57 64 58 ...

Page 9: ...07C 1 Back Burner Cover NG P06906108C 1 20 Lamp Cover P05352013E 2 21 Lamp Assembly P05352028B 2 22 Back Burner Frame P02011078B 1 Back Burner Assembly LPG Y0030028 1 Back Burner Assembly NG Y0030029 1 24 Back Burner Extension Tube P03701011A 1 25 Thermocouple for Back Burner P05305072B 1 26 Back Burner Electrode P02614072C 1 27 Thermocouple Protector P03328050C 1 28 Trim Panel Rear P07515028R 1 2...

Page 10: ...mbly P02916061S 1 44 Electric W ires Set P02627026A 1 45 LED Rectifier with Wire Assembly P05383022B 1 46 Control Panel P02916163S 1 47 Switch for Lamp P05360004B 1 48 Control Knob Seat with LED Light P03445014A 5 49 Control Knob for Main Burner P034460181 5 50 LED Light for Back Burner P05373011B 1 51 Control Knob for Back Burner P03418245U 1 52 Electric Ignitor 6 Port P02505025G 1 53 Grease Tray...

Page 11: ...r BTE3221 A B LP NG Models Rot Spit for BTE3821BLP NG Models Rot Holding Fork Rot Motor Bracket Rot Motor AC Rot Phillips Head Screw 3 16 x1 2 UNC Rot Washer 3 16 P05508254A S196G04081 P05508230A P05508231A P055082125 P03308012C P07101039B S112G03081 S411G03061 Rotisserie Screw 3 16 x1 2 UNC Qty 2 Part S112G03081 Rotisserie Washer 3 16 Qty 2 Part S411G03061 Rotisserie Thumbscrew 1 4 x1 2 Qty 3 Par...

Page 12: ...d structure for NG units due to NG Gas weighs less than air This will ensure proper gas ventilation in the case of a gas leak This will also allow for proper ai rf l ow ofNG uni t s NOTE Access doors are not considered proper ventilation It is suggested that when designing and placing the BBQ Grill island structure that it is placed built facing the wind if the island structure is located in a hig...

Page 13: ...ed on the island which is not included in this purchase You either need to purchase a prebuilt island or you have to build your own island Before building your grill island please read the construction guidelines and clearances in Fig 6 and on pages 16 17 carefully Right Bowl Panel Transformer plug Wire Transformer socket AC plug Fig 1 Fig 2 Fig 3 Attach transformer to the transformer bracket by i...

Page 14: ... the tank tray set Then install tank tray set using 3 Pan Head Screws 3 16 x3 8 and tighten securely Connect the stainless steel flexible connector to the manifold and regulator then use a clamp to hold the stainless steel flexible connector as shown for securing Place the LP gas tank into the tank tray set Make sure the tank valve facing the right rear corner of left island Tighten the wing bolt ...

Page 15: ...tition Panel above the Gas Tank Fig 6 Tank Tray Set 5 22 24 21 1 17 19 5 Vent Openings must be at least 1 8 wide The gas grill is designed for use with a maximum of 20 lb tank As per standard a partition panel not included or equivalent device is required to be installed in the left cabinet of the island for preventing the use of 30 lb tank Note Make sure there is 22 24 of clearance between the pa...

Page 16: ...t your face inside the grill head Push and turn burner control knob to and you will hear a clicking sound and your assistant would see a tiny blue spark within each gas collector box If a spark is present the electrode tips are properly positioned If no spark is seen the spark gap needs to be adjusted as follows This test will ensure that the Spark Electrode Tips are properly positioned so your gr...

Page 17: ...ill Do not allow children or pets to play near your grill Always supervise children and pets if they are in the vicinity of the unit Never use charcoal or lighter fluid in this grill Use of alcohol prescription or non prescription drugs can impair your ability to properly assemble and safely operate your grill Keep fire extinguisher readily accessible In the event of a oil grease fire do not attem...

Page 18: ...e Barbecue enclosure and LP cylinder enclosure re quire venting that must be provided at the floor level of the enclosure to allow any leaking LP Gas vapor to escape see Fig 1 NOTE When installing a barbecue equipped for liquid propane LP in an island the propane tank must be in a separate enclosure that is completely isolated from the barbecue It must be cross ventilated in accordance with the cu...

Page 19: ...7 C Do not leave oil grease unattended 4 2 3 Check all connections for LP Gas Leaks Never test for leaks with an open flame Prior to first use at the beginning of each season or every time your LP Gas tank is changed you must check for gas leaks Follow these three steps Make a soap solution by mixing one part liquid detergent and one part water Turn the grill Control Knobs to the full OFF position...

Page 20: ...ly is being tested at low pressures The grill must be isolated from the gas supply pipe system by closing its individual manual shutoff valve during any pres sure testing of the gas supply pipe system at pressures equal to or less than 1 2 psi 3 5kpa Natural Gas Safety Instructions Connect the Swivel nut of the 12 Natural Gas Hose to the vertical fitting of NG Regulator as shown in Fig 1 Connect t...

Page 21: ... 5 minutes and repeat the lighting procedure If ignition still does not occur turn the burner control and gas source OFF Wait 5 minutes for gas to clear and then conduct a leak test of ALL gas connections and gas sources as explained in the Use and Care section of this manual If no leaks are detected wait 5 minutes for any gas to clear and repeat the lighting procedure After Burner is lit turn the...

Page 22: ...tion Center 1 800 474 5587 Monday Friday 8 00am 4 30pm PST Obstruction in Burner Tubes Correction Follow the Burner Tube cleaning procedure on page 29 of this Operator s Manual Misalignment of Ignitor on Burner Correction Check for proper position of the Electrode Tip as shown in steps 7 on page 18 The gap between the Spark Electrode Tip and Spark Receiver should be ap proximately 3 16 wide Adjust...

Page 23: ...ructions before initial use IMPORTANT When using electrical appliances basic safety precautions should always be used The Transformer is set for 120V 60Hz 28W AC input and 12V 1800mA 22W AC output The Light is set for 12V 10W Do not let children operate or play nearby your grill or Transformer Always supervise children and pets if they are in the vicinity of the unit Connecting Transformer Always ...

Page 24: ...tisserie Washers 3 16 as shown in diagram below 2 Rotisserie Screw 3 16 x1 2 UNC Qty 2 Part S112G03081 Rotisserie Washer 3 16 Qty 2 Part S411G03061 Rotisserie Washer 3 16 Outside of Right Bowl Side Panel Rotisserie Screw 3 16 x1 2 UNC Motor Bracket Install the AC alternating current Rotisserie Motor onto the Motor Bracket as shown below Be sure the Motor attaches to the Bracket with the electrical...

Page 25: ...king place a Cooking Pan under the food to be cooked This will capture the drippings and keep your grill clean of excess grease which could cause a fire Use caution when moving a Cooking Pan containing hot oils The Collar must always be used with this Rotisserie 25 Holding Forks Spit Thumbscrew Collar Motor Slide the pointed end of the Spit through the piece of meat Place the Holding Forks onto ea...

Page 26: ...low these cleaning procedures on a timely basis and your grill will stay clean and operate with minimum effort CAUTION Be sure your grill is OFF and cool before cleaning Before initial use and periodically thereafter wash your Cooking Grids in a mild soap and warm water solution You can use a wash cloth or vegetable brush to clean your Cooking Grids You should periodically wash the Flame Tamer Rac...

Page 27: ... grill CLEANING THE BURNER TUBES AND BURNER PORTS 2 WARNING Tube Burner After each use of the main grill it is necessary to burn off food particles and drippings which can clog Burner ports and reduce Burner performance OPEN the grill Lid ignite the burner s and operate grill on setting for 10 to 15 minutes You can close the Lid if only main Burners are lit Use a nylon brush blower or vacuum to re...

Page 28: ...eas offer high heat for grilling The Warming Rack offers medium heat for preparing breads and firm vegetables The front primary cooking area offers less heat and is ideal for preparing delicate foods and for keeping cooked foods warm Direct Cooking using Main Burners The direct cooking method can be used with the supplied Cooking Grids and food placed directly over the lit grill Burners Direct Coo...

Page 29: ... are small enough to drop between the Cooking Grids Vegetables and Fruit Prepare your fruit or vegetables and brush with butter or basting sauce if desired To cook indirectly the food should be placed on the left or right side of your grill with the Burner lit on the opposite side and the grill lid down Or center your food on the Warming Rack and light the outer grill Burners Either way indirect c...

Page 30: ...etain shape if desired Bacon strips can be used to cover the outside surface of lean meat and poultry to help prevent it from drying out Another method for keeping food moist during roasting is to put water in a cooking pan then cover with foil The foil should be removed for the first or the last part of the cooking time to ensure proper browning Tips for roasting Except when roasting with water i...

Page 31: ...Test the balance as described before A rolled piece of meat requires the rotisserie skewer to be inserted through the center of the length of meat then se cured and balanced For meats that contain bones it is best to secure the rotis serie skewer diagonally through the meaty sections If pro truding bones or wings brown too quickly cover with pieces of foil Guide to Rotisserie Cooking Preparing to ...

Page 32: ...therwise provide parts or information to be used to convert your grill Any attempt to convert your grill is dangerous and will void your warranty If your ignition fails to work or your battery needs replac ing you can light your grill using the Manual Lighting Stick The Lighting Stick is designed to hold a paper match and allows you to safely insert a match through the Cooking Grid without getting...

Page 33: ... natural oxidation process and will not affect the short term performance of your grill To slow the rusting process on Cooking Grids we recommend greasing the grids before and after each cookout Use a brush to apply a thin layer of cooking oil or vegetable shortening onto each grid We do not suggest spray type oils unless they are specified for high temperature cooking If your Cooking Grids are Po...

Page 34: ...ll be accepted without prior authorization from Barbeques Galore Upon examination and to Barbeques Galore s satisfaction if the original part is proven defective Barbeques Galore may approve your claim and elect to replace such parts without charge You will be charged for shipping and handling of the replacement parts This Warranty does not cover any failures or operating difficulties due to accid...

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