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FIG. 1         

On a flat surface, attach the 

Bottom Cross Brace (#37)

 

to the assembled 

Weight Stack Frame (#1)

, in the position as shown 

above, and secure it into place using two Hex Head Cap Screws 1/2-
13 X 3 1/2 (#24), four Flat Washers SAE 1/2” (#29), and two Nylon In-
sert Lock Nuts 1/2-13 (#22). 
 

Note:

  Use the overhead view on the cover page for designing 

your layout before assembling. 

FIG. 2        

Remove the 

Guide Rod Retainer (#5)

, and the 

Top Plate 

Selector Bar (#8)

 to allow the assembly of the weight plates. 

 

Note:

 Lubricate the 

Guide Rods (#4)

 with silicone or teflon lu-

bricant at this time. 

FIG. 3         

Carefully begin sliding the Weight Plates (#7) onto the 

Guide Rods (#4)

, in position as shown above, allowing the first one 

to rest on top of the Rubber Donuts (#15). 

FIG. 4        

Slide the 

Top Plate Selector Bar (#8)

 onto the 

Guide 

Rods (#4)

 allowing it to rest on top of the completed Weight Stack. 

 

Note:

  Be sure the 

label

 on the 

Top Plate Selector Bar (#8)

 is 

facing out, as shown above, before sliding the 

Top Plate Se-

lector Bar (#8)

 onto the 

Guide Rods (#4)

Owner’s Manual: Assembly Instructions 

37 

15 

15 

Label 

SP-415  Inner/Outer Thigh 

Summary of Contents for SP-415

Page 1: ...e 06 03 02 TABLE OF CONTENTS Introduction Pg 1 Safety Precautions Pg 1 Assembly Pg 2 Pg 9 Cable Adjustment Pg 8 Cable Mapping Diagram Fold out Pg 10 Exploded View Diagram Fold out Pg 11 Parts List Pg...

Page 2: ...ion or problem regarding the proper assembly of this unit 2 Neatly organize and identify all parts according to the Parts List and the Exploded View Diagram Tool Requirements 1 One 3 4 combination wre...

Page 3: ...assembly of the weight plates Note Lubricate the Guide Rods 4 with silicone or teflon lu bricant at this time FIG 3 Carefully begin sliding the Weight Plates 7 onto the Guide Rods 4 in position as sho...

Page 4: ...ar 8 by threading the Finished Hex Nut 1 2 13 85 and inserting a Split Lock Washer 1 2 82 to the Cable Hex Tap Bolt 1 2 13 X 3 84 Then thread the Cable Hex Tap Bolt 1 2 13 X 3 84 to the threaded socke...

Page 5: ...to the bottom of the Weight Stack Frame 1 and at the top of the Guide Rod Retainer 5 using four Hex Head Cap Screws 1 4 20 X 3 4 21 and four Flat Washers 1 4 20 Loosely Fasten Do not completely fasten...

Page 6: ...7 FIG 13 Maneuver the two Pivot Axles 41 into the holes on the bottom side of the Pivot Axle Support Tube 35 Next Loosely Fasten the Pivot Axle Support Tube 35 along with the two captive Pivot Axles 4...

Page 7: ...he cable between the Nylon Pulleys and the Cover Plates 42 Next secure these assemblies and po sition the two Cover Plates 42 as shown above Note The black boxed letter pointing to the pulleys are use...

Page 8: ...43 43 60 SP 415 Inner Outer Thigh FIG 23 Attach the Back Pad 46 to the Adjustable Back Pad Tube 40 using two Hex Head Cap Screws 3 8 16 X 1 1 4 75 and two Flat Washers SAE 3 8 19 40 46 FIG 22 Affix th...

Page 9: ...ion Caution The Cable should be inspected and adjusted periodi cally to avoid any slack in the cable which would consequently prevent any damage to the equipment or personal injury CABLE ADJUSTMENT Ca...

Page 10: ...Socket Cap Screws 3 8 16 X 3 25 9 10 2 3 SP 415 Inner Outer Thigh FIG 27 Align the edges of both Shrouds 2 3 with the grooves of the Plastic Shroud Gap Cover 9 and slide it down as shown above FIG 28...

Page 11: ...H0658 1 24 HEX HEAD CAP SCREW GR 5 B O 1 2 13 X 3 1 2 BNH0263 6 75 HEX HEAD CAP SCREW GR 5 B O 3 8 16 X 1 1 4 BNH0273 4 25 FLAT HEAD SOCKET CAP SCREW B O 3 8 16 X 3 BNH0787 2 76 HEX HEAD CAP SCREW GR...

Page 12: ...sts on returned or replaced equipment to and from TuffStuff s facility in Pomona THE FORGOING SHALL CONSTITUTE THE SOLE REMEDY OF THE PURCHASER AND THE SOLE LIABILITY OF TUFFSTUFF WITH REGARD TO WARRA...

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