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FIG. 5         

Maneuver the two 

Guide Rods (#4)

 into the holes on the 

bottom side of the 

Guide Rod Retainer (#5)

.  Next, secure the 

Guide 

Rod Retainer (#5)

 along with the two captive 

Guide Rods (#4)

 to the 

Weight Stack Frame (#1) 

using two Hex Head Cap Screws 1/2-13 X 

3 1/4 (#27), four Flat Washers SAE 1/2” (#29), and two Nylon Insert 
Lock Nuts 1/2-13 (#22). 

FIG. 6         

Locate the 

Selector Pin w/Coil (#89) 

and slide the ring over 

the 

Selector Bar (#8)

 as shown above.

 

FIG. 7         

Connect the 

Cable (#49)

 to the 

Top Plate Selector Bar 

(#8)

 by threading the Finished Hex Nut 1/2-13 (#85) and inserting a 

Split Lock Washer 1/2” (#82) to the Cable Hex Tap Bolt 1/2-13 X 3 
(#84).  Then, thread the Cable Hex Tap Bolt 1/2-13 X 3 (#84) to the 
threaded socket of the 

Top Plate Selector Bar (#8).

 

 

Loosely Fasten:

  Do not completely  fasten this hardware as-

sembly at this time, as it will be completely fastened later in 
the assembly process. 
 

Note:

  Refer to 

Fig A

 on fold-out page 10 for further detailed il-

lustration of this assembly. 

FIG. 8        

Adhere the Decal Weight Numbers (#90) to the Weight 

Plates (#7) in the corresponding order.  Begin with the 20 at the top, 30 
next, and so on. 

89 

89 

84 

85 

82 

49 

90 

90 

SP-415  Inner/Outer Thigh 

Summary of Contents for SP-415

Page 1: ...e 06 03 02 TABLE OF CONTENTS Introduction Pg 1 Safety Precautions Pg 1 Assembly Pg 2 Pg 9 Cable Adjustment Pg 8 Cable Mapping Diagram Fold out Pg 10 Exploded View Diagram Fold out Pg 11 Parts List Pg...

Page 2: ...ion or problem regarding the proper assembly of this unit 2 Neatly organize and identify all parts according to the Parts List and the Exploded View Diagram Tool Requirements 1 One 3 4 combination wre...

Page 3: ...assembly of the weight plates Note Lubricate the Guide Rods 4 with silicone or teflon lu bricant at this time FIG 3 Carefully begin sliding the Weight Plates 7 onto the Guide Rods 4 in position as sho...

Page 4: ...ar 8 by threading the Finished Hex Nut 1 2 13 85 and inserting a Split Lock Washer 1 2 82 to the Cable Hex Tap Bolt 1 2 13 X 3 84 Then thread the Cable Hex Tap Bolt 1 2 13 X 3 84 to the threaded socke...

Page 5: ...to the bottom of the Weight Stack Frame 1 and at the top of the Guide Rod Retainer 5 using four Hex Head Cap Screws 1 4 20 X 3 4 21 and four Flat Washers 1 4 20 Loosely Fasten Do not completely fasten...

Page 6: ...7 FIG 13 Maneuver the two Pivot Axles 41 into the holes on the bottom side of the Pivot Axle Support Tube 35 Next Loosely Fasten the Pivot Axle Support Tube 35 along with the two captive Pivot Axles 4...

Page 7: ...he cable between the Nylon Pulleys and the Cover Plates 42 Next secure these assemblies and po sition the two Cover Plates 42 as shown above Note The black boxed letter pointing to the pulleys are use...

Page 8: ...43 43 60 SP 415 Inner Outer Thigh FIG 23 Attach the Back Pad 46 to the Adjustable Back Pad Tube 40 using two Hex Head Cap Screws 3 8 16 X 1 1 4 75 and two Flat Washers SAE 3 8 19 40 46 FIG 22 Affix th...

Page 9: ...ion Caution The Cable should be inspected and adjusted periodi cally to avoid any slack in the cable which would consequently prevent any damage to the equipment or personal injury CABLE ADJUSTMENT Ca...

Page 10: ...Socket Cap Screws 3 8 16 X 3 25 9 10 2 3 SP 415 Inner Outer Thigh FIG 27 Align the edges of both Shrouds 2 3 with the grooves of the Plastic Shroud Gap Cover 9 and slide it down as shown above FIG 28...

Page 11: ...H0658 1 24 HEX HEAD CAP SCREW GR 5 B O 1 2 13 X 3 1 2 BNH0263 6 75 HEX HEAD CAP SCREW GR 5 B O 3 8 16 X 1 1 4 BNH0273 4 25 FLAT HEAD SOCKET CAP SCREW B O 3 8 16 X 3 BNH0787 2 76 HEX HEAD CAP SCREW GR...

Page 12: ...sts on returned or replaced equipment to and from TuffStuff s facility in Pomona THE FORGOING SHALL CONSTITUTE THE SOLE REMEDY OF THE PURCHASER AND THE SOLE LIABILITY OF TUFFSTUFF WITH REGARD TO WARRA...

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