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FIG. 16      

Affix the 

Top Cross Brace (#44)

 

to the 

Main Frame (#30)

 

using two Hex Head Cap Screws 1/2-13 X 3 1/2 (#24), four Flat 
Washers SAE 1/2” (#29), and two Nylon Insert Lock Nuts 1/2-13 
(#22).  Next, affix the 

Top Cross Brace (#44) 

to the 

Weight Shroud 

w/Plate (#3)

 using two Hex Head Cap Screws 1/2-13 X 1 (#80), and 

two Split Lock Washers B/O 1/2” (#83). 

44 

30 

SP-415  Inner/Outer Thigh 

FIG. 15       

Attach the 

Main Frame (#30)

 to the 

Bottom Cross Brace 

(#37)

, in the position as shown above, using two Hex Head Cap 

Screws 1/2-13 X 3 1/2 (#24), four Flat Washers SAE 1/2” (#29), and 
two Nylon Insert Lock Nuts 1/2-13 (#22). 

30 

37 

FIG. 13       

Maneuver the two 

Pivot Axles (#41)

 into the holes on the 

bottom side of the 

Pivot Axle Support Tube (#35)

.  Next, Loosely 

Fasten the 

Pivot Axle Support Tube (#35)

 along with the two captive 

Pivot Axles (#41)

 to the 

Main Frame (#30)

 using two Hex Head Cap 

Screws 3/8-16 X 3 1/4 (#78), four Flat Washers SAE 3/8” (#19), and 
two Nylon Insert Lock Nuts 3/8-16 (#79). 

FIG. 14      

Attach the 

Pivot Actuator Plate (#36)

 to the 

Right Leg 

Arm (#31)

 and the 

Left Leg Arm (#32)

 receptacles and secure it into 

place using two Flat Washers SAE 3/8” (#19), and two Nylon Insert 
Lock Nuts 3/8-16 (#79). 
                   Next, fully fasten the 

Pivot Axle  Support Tube (#35)

 to 

the 

Main Frame (#30)

.  Then, thread the four Socket Set Screws 3/8-

16 X 1/2 (#67) located on the 

Pivot Axle Support Tube (#35)

 to align 

the 

Leg Arms (#31, #32)

31 

32 

35 

32 

31 

36 

67 

35 

67 

30 

30 

Summary of Contents for SP-415

Page 1: ...e 06 03 02 TABLE OF CONTENTS Introduction Pg 1 Safety Precautions Pg 1 Assembly Pg 2 Pg 9 Cable Adjustment Pg 8 Cable Mapping Diagram Fold out Pg 10 Exploded View Diagram Fold out Pg 11 Parts List Pg...

Page 2: ...ion or problem regarding the proper assembly of this unit 2 Neatly organize and identify all parts according to the Parts List and the Exploded View Diagram Tool Requirements 1 One 3 4 combination wre...

Page 3: ...assembly of the weight plates Note Lubricate the Guide Rods 4 with silicone or teflon lu bricant at this time FIG 3 Carefully begin sliding the Weight Plates 7 onto the Guide Rods 4 in position as sho...

Page 4: ...ar 8 by threading the Finished Hex Nut 1 2 13 85 and inserting a Split Lock Washer 1 2 82 to the Cable Hex Tap Bolt 1 2 13 X 3 84 Then thread the Cable Hex Tap Bolt 1 2 13 X 3 84 to the threaded socke...

Page 5: ...to the bottom of the Weight Stack Frame 1 and at the top of the Guide Rod Retainer 5 using four Hex Head Cap Screws 1 4 20 X 3 4 21 and four Flat Washers 1 4 20 Loosely Fasten Do not completely fasten...

Page 6: ...7 FIG 13 Maneuver the two Pivot Axles 41 into the holes on the bottom side of the Pivot Axle Support Tube 35 Next Loosely Fasten the Pivot Axle Support Tube 35 along with the two captive Pivot Axles 4...

Page 7: ...he cable between the Nylon Pulleys and the Cover Plates 42 Next secure these assemblies and po sition the two Cover Plates 42 as shown above Note The black boxed letter pointing to the pulleys are use...

Page 8: ...43 43 60 SP 415 Inner Outer Thigh FIG 23 Attach the Back Pad 46 to the Adjustable Back Pad Tube 40 using two Hex Head Cap Screws 3 8 16 X 1 1 4 75 and two Flat Washers SAE 3 8 19 40 46 FIG 22 Affix th...

Page 9: ...ion Caution The Cable should be inspected and adjusted periodi cally to avoid any slack in the cable which would consequently prevent any damage to the equipment or personal injury CABLE ADJUSTMENT Ca...

Page 10: ...Socket Cap Screws 3 8 16 X 3 25 9 10 2 3 SP 415 Inner Outer Thigh FIG 27 Align the edges of both Shrouds 2 3 with the grooves of the Plastic Shroud Gap Cover 9 and slide it down as shown above FIG 28...

Page 11: ...H0658 1 24 HEX HEAD CAP SCREW GR 5 B O 1 2 13 X 3 1 2 BNH0263 6 75 HEX HEAD CAP SCREW GR 5 B O 3 8 16 X 1 1 4 BNH0273 4 25 FLAT HEAD SOCKET CAP SCREW B O 3 8 16 X 3 BNH0787 2 76 HEX HEAD CAP SCREW GR...

Page 12: ...sts on returned or replaced equipment to and from TuffStuff s facility in Pomona THE FORGOING SHALL CONSTITUTE THE SOLE REMEDY OF THE PURCHASER AND THE SOLE LIABILITY OF TUFFSTUFF WITH REGARD TO WARRA...

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