TuffStuff SP-415, Assembly Instructions Manual

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SP-415 Inner/Outer Thigh
Owner’s Manual: Assembly Instructions
Item No. Description Part No. Qty Item No. Description Part No. Qty
1 WEIGHT STACK FRAME 54" LONG UP0780 1 52 NYLON BUSHING 1 X 1 1/2 X 7/8 X 1 3/4 X 1/8 BNH0531 4
2 WEIGHT SHROUD 54" LONG UP0781 1 53 ROLL PIN 3/16 X 3/4 BNH0663 1
3 WEIGHT SHROUD W/PLATE 54" LONG UP0782 1 54 PLASTIC TUBE GUIDE W/LIP-TEETH 2 1/4" SQ. BNH0059 2
4 GUIDE ROD 3/4 X 53 5/8 UP0783 2 55 PLASTIC INSERT CAP 1 3/4" SQ. BNH0053 1
5 GUIDE ROD RETAINER UP0784 1 56 PLASTIC INSERT CAP 1 3/4" RD. BNH0011 4
6 WEIGHT STACK SPACER 4" UP0786 2 57 PLASTIC INSERT CAP 2" SQ. BNH0012 4
7 15 LB WEIGHT PLATE BNH0926 14 58 PLASTIC INSERT CAP 1" X 2" BNH0005 3
8 10 LB TOP PLATE W/ADJ. SLTR BAR 14 WTS BNH1097 1 59 PLASTIC END CAP 2 X 3 (SIMPLEX) BNH0606 4
9 PLASTIC SHROUD GAP COVER 27" LONG BNH1083 1 60 RUBBER BUMPER 3/8 X 1 1/2 BNH0514 1
10 PLASTIC SHROUD LID 5/8 X 14-1/8 X 10 BNH0185 1 61 RUBBER TUBE 1.625 X 1.875 X 6 BNH0978 2
11 PLASTIC SHROUD EDGE PROTECTOR 1/8 X 27 BNH0599 2 62 RUBBER TUBE 1.625 X 1.875 X 11 3/4 BNH0980 2
12 SHROUD GAP COVER CONNECTOR BNH1183 2 63 RUBBER GRIP 1 ID X .125 X 7 1/4 BNH0963 2
13 EDGE PROTECTOR GRAY 54" LONG BNH1148 2 64 UHMW STOPPER 3/4 ID X 1 OD 1 3/8 BNH0198 2
14 URETHANE BUMPER 1 3/4 BNH0229 3 65 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/4 BNH0274 1
15 RUBBER DONUT 3/4 X 2 1/2 BNH0068 2 66 TURN/PULL PIN BODY W/LOCK BNH0990 1
16 NYLON PULLEY 4 1/2 RD. WHITE BNH0556 2 67 SOCKET SET SCREW 3/8-16 X 1/2 BNH0474 4
17 U-STYLE TAPPED HOLE NUT 1/4-20 BNH0708 8 68 FLAT PHILLIPS MACHINE SCREW 8-32 X 1/4 BNH0408 1
18 FLAT WASHER USS B/O 3/4 X 2" BNH0878 4 69 SOCKET SET SCREW 10-32 X 1/8 BNH0473 4
19 FLAT WASHER SAE B/O 3/8" BNH0239 25 70 RETAINING SNAP RING EXT. PLAIN .925 X 1 X .042 BNH0419 2
20 FLAT WASHER USS B/O 1/4" BNH0233 8 71 ALUMINUM CAP 1" RD. (CAP-100) BNH0537 2
21 HEX HEAD CAP SCREW GR-5 B/O 1/4-20 X 3/4 BNH0890 8 72 PUSH PULL PIN 1/2 X 5 5/8 BNH0586 1
22 NYLON INSERT LOCK NUT B/O 1/2-13 BNH0212 8 73 BUTTON HEAD SOCKET CAP SCREW B/O 3/8-16 X 1 1/4 BNH0896 3
23 NYLON INSERT JAM LOCK NUT B/O 3/8-16 BNH0365 2 74 SPLIT LOCK WASHER B/O 3/8" BNH0658 1
24 HEX HEAD CAP SCREW GR-5 B/O 1/2-13 X 3-1/2 BNH0263 6 75 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 1/4 BNH0273 4
25 FLAT HEAD SOCKET CAP SCREW B/O 3/8-16 X 3 BNH0787 2 76 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 1/2 BNH0303 1
26 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2 BNH0279 1 77 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 BNH0282 1
27 HEX HEAD CAP SCREW GR-5 B/O 1/2-13 X 3 1/4 BNH0576 2 78 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 1/4 BNH0312 4
28 RUBBER GROMMET 3/4" ID (2867-012) BNH0401 2 79 NYLON INSERT LOCK NUT B/O 3/8-16 BNH0214 7
29 FLAT WASHER SAE B/O 1/2" BNH0238 16 80 HEX HEAD CAP SCREW GR-5 B/O 1/2-13 X 1 BNH0259 2
30 MAIN FRAME UP0845 1 81 NYLON PULLEY 3 1/2" BNH0553 2
31 RIGHT LEG ARM UP0852 1 82 SPLIT LOCK WASHER Z/P 1/2" BNH0572 1
32 LEFT LEG ARM UP0352 1 83 SPLIT LOCK WASHER B/O 1/2" BNH0653 2
33 ADJUSTABLE CAM UP0846 1 84 CABLE HEX TAP BOLT Z/P 1/2-13 X 3 BNH1047 1
34 CAM SUPPORT TUBE UP0847 1 85 FINISHED HEX NUT B/O 1/2-13 BNH0201 1
35 PIVOT AXLE SUPPORT TUBE UP0848 1 86 HEX KEY 3/32" BNH0372 1
36 PIVOT ACTUATOR PLATE UP0357 1 87 HEX KEY 7/32" BNH0575 1
37 BOTTOM CROSS BRACE UP0849 1 88 HEX KEY 3/16" BNH0371 1
38 RIGHT HANDLE UP0270 1 89 SELECTOR PIN W/COIL DOUBLE LOCK UP0466 1
39 LEFT HANDLE UP0271 1 90 DECAL-WEIGHT NUMBERS 20-150 LB (14 PC SET) BNH1203 1
40 ADJUSTABLE BACK PAD TUBE UP0361 1 91 U-STYLE TAPPED HOLE NUT 3/8-16 BNH1211 2
41 PIVOT AXLE UP0363 2 92 DECAL-SIMPLEX II (1 7/8 X 5 3/16) BNH1199 1
42 SMALL COVER PLATE UP1000 2 93 DECAL-TUFFSTUFF (2 3/4 X 19 1/16) BNH1200 1
43 LEG PAD PIVOT BRACKET UP0364 2 94 DECAL-EXERCISE SP-415 INNER/OUTER THIGH BNH1196 1
44 TOP CROSS BRACE UP0891 1 95 DECAL-SMALL TUFFSTUFF LOGO DIAMOND SHAPE BNH0359 1
45 SEAT PAD UP0188 1 96 DECAL-ADJUST CABLE HERE BNH0789 1
46 BACK PAD UP0811 1 97 DECAL-FOR BEST PERFORMANCE 1-1/4 X 1-1/2 BNH0143 1
47 WEAR COVER (OPTIONAL) UP0851 1 98 DECAL-DANGER TIGHTEN THIS RET..., 3/4 X 1-1/2 BNH0142 1
48 LEG PAD UP0365 2 99 DECAL-CAUTION 1 3/4 X 5-1/2 HORIZONTAL BNH0126 1
49 INNER/OUTER CABLE UP0867 1 100 DECAL-WARNING KEEP HANDS AND FINGERS... BNH0620 1
50 BRONZE BUSHING 1 X 1 1/4 X 3/4 X 1 1/2 X 1/8 BNH0527 8 101 SUPER LUBE TEFLON LUBRICANT 82340 BNH0704 2
51 BRONZE BUSHING 1/2 X 5/8 X 1/2 X 7/8 X 1/8 BNH0528 4
SP-415 Inner/Outer Thigh
Parts List
COLOR CHART
GRAY= SUB-ASSEMBLY PARTS
BLACK= HARDWARE