TuffStuff BRT-1 Owner'S Manual Download Page 9

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BRT-1 “The Brute” Plate Loaded Home Gym

FIG. 24

Using a rubber mallet, insert a Plastic Insert Cap 2 X 3 (#59)

into the tube-end of the

Main Frame (#5)

. Next, assemble the

Adjust-

able Pulley Bracket (#34)

to the

Main Frame (#5)

, in the position as

shown above, and secure it into place using a Flat Washer SAE
1/2” (#68), and a Nylon Insert Lock Nut 1/2-13 (#74).

Loosely Fasten:

Do not completely fasten this hardware assembly

at this time, as it will be completely fastened later in the assembly
process.

FIG. 25

Insert a Nylon Pulley 4 1/2 Rd. (#64-Labeled A) into the pulley

bracket located on the

Main Frame (#5)

and secure it into place using one

Hex Head Cap Screw 3/8-16 X 2 1/2 (#79), two Flat Washers SAE
3/8” (#84), and one Nylon Insert Jam Lock Nut 3/8-16 (#85).

Begin routing the

Lat Cable (#31)

up and over the Nylon Pulley

4 1/2 Rd (#64-Labeled A) and into the tube of the

Main Frame (#5)

Then, pull the

Lat Cable (#31)

down through the opening at the bottom of

the

Main Frame (#5)

Note:

Refer to the Cable Mapping Diagram on page 20 for further

detailed illustration of the

Lat Cable (#31)

routing.

LOOSELY FASTEN

NOTE:

FIG. 26

Insert a Nylon Pulley 4 1/2 Rd. (#64-Labeled B) into the pulley

bracket located at the bottom of the

Main Frame (#5)

and secure it into

place using one Hex Head Cap Screw 3/8-16 X 2 1/2 (#79), two Flat
Washers SAE 3/8” (#84), and one Nylon Insert Jam Lock Nut 3/8-16
(#85).

Note:

Refer to the Cable Mapping Diagram on page 20 for further

detailed illustration of the

Lat Cable (#31)

routing.

FIG. 27

Attach two Nylon Pulleys 4 1/2 Rd. (#64-Labeled C, F), in the

position as shown above, to the

Closed-end Adj. Double Pulley Bracket

(#33)

and secure them into place using two Hex Head Cap Screws 3/8-16

X 1 3/4 (#77), four Flat Washers SAE 3/8” (#84), and two Nylon Insert
Jam Lock Nuts 3/8-16 (#85).

Note:

The four holes on the

Closed-end Adj. Double Pulley

Bracket (#33)

are used to adjust the cable tension once the cable

routing has been completed.

NOTE:

Owner’s Manual: Assembly Instructions

Summary of Contents for BRT-1

Page 1: ...1 Pg 3 Pg 17 Cable Adjustments Pg 18 Cable Mapping Diagrams Pg 19 Pg 20 Parts List Pg 21 Exploded View Diagram Fold Out Pg 22 Adjustment Features Pg 23 Pg 25 Basic Exercises Pg 26 Maintenance Pg 27 W...

Page 2: ...to change without notice Even though we have prepared this manual with extreme care neither the publisher nor the author can accept responsibility for any errors in or omission from the information g...

Page 3: ...the Unit for any sign of wear on parts hardware becoming loose or cracks on welds If a problem is found do not use or allow the machine to be used until the defective part is repaired or replaced 9 Re...

Page 4: ...Hex Head Cap Screws 1 2 13 X 3 1 4 69 four Flat Washers SAE 1 2 68 and two Nylon Insert Lock Nuts 1 2 13 74 Loosely Fasten Do not completely fasten this hardware assembly at this time as it will be co...

Page 5: ...ck Nuts 3 8 16 85 FIG 10 Remove the backing of the two Safety Anti Slip Tape 4 X 10 40 strips Next attach the two Safety Anti Slip Tape 4 X 10 40 to the Foot Support Tube 3 in the position as shown ab...

Page 6: ...84 and one Nylon Insert Lock Nut 3 8 16 83 Note The black boxed letter pointing to the pulleys are used throughout this manual as reference to the Cable Mapping Dia gram on page 20 These black boxed l...

Page 7: ...ght Carriage 10 FIG 19 Secure the Weight Carriage 10 to the Pivot Axle 7 using two Chrome Washers 3 8 X 1 1 2 95 two Split Lock Washers 3 8 97 and two Button Socket Cap Screws 3 8 16 X 1 96 Use the tw...

Page 8: ...bove to the Base Frame 1 and secure it into place by inserting the Leg Extension Axle 1 2 X 2 3 4 19 through the Base Frame 1 hole and the Leg Extension Arm 18 receptacle until it becomes flush with b...

Page 9: ...e Lat Cable 31 down through the opening at the bottom of the Main Frame 5 Note Refer to the Cable Mapping Diagram on page 20 for further detailed illustration of the Lat Cable 31 routing LOOSELY FASTE...

Page 10: ...ely fasten this hardware assembly at this time as it will be completely fastened later in the assembly process Note Refer to the Cable Mapping Diagram on page 20 for further detailed illustration of t...

Page 11: ...e Frame 1 Then insert a Nylon Pulley 4 1 2 Rd 64 Labeled G into the pulley bracket of the Base Frame 1 and secure it into place using one Hex Head Cap Screw 3 8 16 X 2 1 2 79 two Flat Washers SAE 3 8...

Page 12: ...se Frame 1 and secure it into place using one Hex Head Cap Screw 3 8 16 X 2 1 2 79 two Flat Washers SAE 3 8 84 and one Nylon Insert Jam Lock Nut 3 8 16 85 Be sure the cable is routed properly into the...

Page 13: ...se Frame 1 and secure it into place us ing one Hex Head Cap Screw 1 2 13 X 3 1 4 69 two Flat Washers SAE 1 2 68 and one Nylon Insert Jam Lock Nut 1 2 13 75 FIG 42 Next affix the Seat Frame Pivot Arm 1...

Page 14: ...2 X 3 1 2 43 as you begin insert ing the Incline Bench Elevation Tube 15 into the Base Frame 1 Confine the Incline Bench Elevation Tube 15 within the Base Frame 1 receptacle using the Shoulder Bolt 3...

Page 15: ...through the Metal Hinges 44 and the Seat and Back Pad Cover 46 FIG 50 Attach the Seat Pad 24 to the Cover 46 and the Metal Hinges 44 using the previously described Hex Head Cap Screws 3 8 16 X 1 1 4...

Page 16: ...r Washer 101 onto each of the weight prongs of the Press Arms 8 9 Note To facilitate the insertion of these Rubber Bumper Washers 101 use Windex or household glass cleaner Locate the left and right Ex...

Page 17: ...26 FIG 57 Insert the two Foot Roll Tubes 21 into the receptacles on the two Adjustable Foot Roll Tube Housings 20 as shown above FIG 58 Next insert one Foam Foot Roll 1 X 4 X 7 61 in the position as s...

Page 18: ...Rubber Grip 1 x 6 1 4 51 over each one of the tube ends of the Low Row Bar 20 36 and the Lat Bar 48 35 as shown above Note To facilitate the insertion of these Rubber Grips use Windex or household gl...

Page 19: ...justment 1 Remove the hardware from the Nylon Pulley 64 Labeled F 2 By interchanging the Nylon Pulley 64 Labeled F to the next adjustment hole within the Closed end Adj Double Pulley Bracket 33 it wil...

Page 20: ...19 BRT 1 The Brute Plate Loaded Home Gym Note Some parts have been cut away for clarity NOTE CABLE MAPPING DIAGRAM FIG A FIG B FIG C...

Page 21: ...20 BRT 1 The Brute Plate Loaded Home Gym Note Some parts have been cut away for clarity NOTE FIG D CABLE MAPPING DIAGRAM...

Page 22: ...AE B O 3 8 BNH0239 50 28 LEFT HANDLE HOUSING TUBE UP767 1 85 NYLON INSERT JAM LOCK NUT B O 3 8 16 BNH0365 20 29 RIGHT HANDLE HOUSING TUBE UP768 1 86 SHOULDER BOLT ALLOY 3 8 X 3 4 BNH0718 4 30 LAT BAR...

Page 23: ...ngages into the selected hole of the Stabilizer 4 6 Complete the adjustment by turning the Turn Pull Pin 42 clockwise 7 Repeat the same procedure for the other Press Arm Note Use the Decal Numbers 1 9...

Page 24: ...2 43 and make sure it fully en gages into the selected hole of the Base Frame s 1 Bracket FIG 70 Seat Pad 24 Adjustment 1 Grasp and raise the Seat Pad 24 2 Flip the Seat Elevation Bracket 14 to uprig...

Page 25: ...Arm Tubes 25 26 settings Adjustable Extension Arms Gradual Range of Adjustments accommo date for various arm lengths FIG 74 Handle Housing Tubes 28 29 Settings Adjustable Handle Housing Tubes Gradual...

Page 26: ...hall in no event be liable for incidental or consequential losses damages or expenses in connection with exercise products TuffStuff s liability hereunder is expressly limited to the repairs or replac...

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TuffStuff BRT-1, Owner'S Manual

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