Tuchel Snow blade SF Operating Manual Download Page 52

Page: 52 / 59

Cleaning, servicing and maintenance

Page

6-6

6.5

Malfunctions; causes and rectification

Malfunction

Cause

Rectification

1. Hydraulic side

adjustment without
functionality

•

Hydraulic connections not
correct

•

Pressure or volume flow
too low

•

Hydraulic cylinder
defective

•

Check connections

•

Ask a qualified workshop

•

Ask a qualified workshop

2. Level compensation

does not function

•

Transport lock

•

Insufficient lubrication

•

Flip the transport lock

•

Grease the five
lubricating points on the
level compensation

3. Height compensation

does not function

•

Roller-guide middle
position not achieved

•

Move green caps of
height indicator to same
height

4. Clearing results are

not satisfactory

•

Height setting of snow
blade not correct

•

Attachment plate not
perpendicular to ground

•

Scraper blade worn

•

Check height setting to
ground a = 5 mm

•

Check setting on carrier
vehicle

•

Readjust support wheels,
replace scraper blade if
necessary

5. Illumination system

does not function

•

Electrical connection line

not okay

•

Fuse in the cabinet
defective

•

Cable break

•

Check connections

•

Replace fuse

•

Ask a qualified workshop

Summary of Contents for Snow blade SF

Page 1: ...Operating Manual Snow blade SF 59000 0335 0000 00 001 01 04 14 Printed in Germany Please read and observe the operating manual before initial start up Please keep for future use ...

Page 2: ......

Page 3: ...t all operators of the attachment read the operating manual before putting it into operation Special equipment is available for the attachment Not all of the descriptions contained in this operating manual may apply to your attachment due to the individual configuration of your attachment Special equipment is marked in this operating manual If you have any questions about the handling of the attac...

Page 4: ... 3 2 3 Product safety 2 4 2 3 1 Safe operation of the attachment 2 4 2 3 2 Safety and protective equipment 2 4 2 3 3 Structural changes 2 4 2 3 4 Spare and wearing parts and auxiliary materials 2 4 2 3 5 Warranty and liability 2 5 2 4 Basic safety notes 2 5 2 4 1 General safety and accident prevention information 2 5 2 4 2 Hydraulic system 2 7 2 4 3 Attachment 2 8 2 4 4 Cleaning servicing and main...

Page 5: ... 4 7 Detaching the SF snow blade 4 14 4 8 Storage 4 16 5 Hydraulic system 5 1 5 1 Hydraulic lines 5 1 5 1 1 Coupling hydraulic lines 5 1 5 1 2 Uncoupling the hydraulic lines 5 2 6 Cleaning servicing and maintenance 6 1 6 1 Cleaning 6 2 6 2 Replacing the scraper bars 6 2 6 3 Replace fuse 6 3 6 4 Lubrication overview 6 4 6 4 1 Lubricating points snow plough 6 4 6 4 2 level compensation 6 4 6 4 3 Att...

Page 6: ...and maintenance 6 1 D Declaration of conformity 1 2 E Enquiries and order 1 3 Energy consumption 1 4 H Hydraulic system 6 7 I Intended usage 1 4 L Labelling 1 1 O Organisational measures 2 2 P Product specifications 1 1 Product description 3 1 S Safety notes 2 1 Start up 4 10 Storage 4 16 T Technical data sheet 1 5 W Warranty and liability 2 5 Warnings and instructions 2 11 ...

Page 7: ...ows for adaptation to different working environments This optional equipment includes e g reinforced castor wheels contour lights and warning flags and hydraulic side adjustment with or without double pressure control valve to ease the work 1 2 Product specifications 1 2 1 Manufacturing address Tuchel Maschinenbau GmbH Holsterfeld 15 D 48499 Salzbergen Germany Phone 49 0 5971 9675 0 Fax 49 0 5971 ...

Page 8: ...at the machine described below Brand Snow blade SF Type 1332 Machine number complies with the regulations of the following EC directives Machinery directive 2006 42 EC EMC directive 2004 108 EC Electromagnetic compatibility Applied standards and technical specifications DIN EN ISO 12100 2011 DIN EN 13857 2008 DIN EN 349 2008 DIN EN 982 2009 DIN EN 4254 2013 DIN EN 703 2009 Salzbergen September 201...

Page 9: ...s is not permitted Original accessories and original spare parts are to be used for safety reasons The use of other accessories spare parts invalidates the liability for the consequences thereof 1 2 5 Formalities of the operating manual Document number 59000 0335 0000 00 001 01 Date of creation 04 14 Copyright Tuchel Maschinenbau GmbH 2014 All rights reserved Reprint including extracts only permit...

Page 10: ...ral 1 2 9 Intended usage The SF 250 350 snow blade attachment is designed exclusively for use as a snow plough for winter service on road surfaces The snow blade is not intended for uses other than that listed here Any other use is improper use In particular we draw your attention to the fact that it is forbidden to clear or spread other materials The manufacturer does not accept any liability for...

Page 11: ...erating width mm 2500 2750 3000 3250 3500 Dimensions A Snow blade width mm 2600 2850 3100 3350 3600 Operating width if positioned at an angle of 30 mm 2150 2364 2578 2792 3006 Dimension B blade width at 30 mm 2316 2530 2744 2958 3172 Weights without receptacle blade only kg 385 413 439 466 489 ...

Page 12: ...General Page 1 6 ...

Page 13: ...the operator or third persons to the attachment itself or other property Observe the following to ensure safe operation of the attachment the safety notes particularly ο the basic safety notes action related safety notes and action instructions ο the information about intended usage the warnings on the attachment the national general regulations concerning occupational safety accident prevention a...

Page 14: ... ο safety shoes ο protective suit ο skin protection products etc 2 2 2 Operator obligations All persons who are assigned to work with on the attachment are obliged before work begins to observe the national general regulations concerning occupational safety accident prevention and environmental protection to read the chapter Basic safety notes on page 2 1 of this operating manual and observe them ...

Page 15: ...ty Person specially trained for the activity 1 Instructed person 2 Persons with specialist training qualified workshop 3 Loading Transport X X X Start up X X Installation setting up X X Operation X X Cleaning servicing and maintenance X X Troubleshooting and rectification X X Disposal X Legend X permitted not permitted 1 A person who can take over a specific task and is allowed to carry it out for...

Page 16: ...l of the attachment will lose its validity if any unapproved structural changes attachments or modifications are made Only use original parts or modification and accessory parts that have been approved by the manufacturer so that ο the declaration of conformity and the CE label of the attachment retain their validity ο perfect functionality of the attachment is guaranteed The manufacturer is not l...

Page 17: ...ation of the attachment summarised in the following subsections 2 4 1 General safety and accident prevention information Also observe the generally valid national safety and accident prevention regulations as well as the safety notes in this chapter Wear personal protection equipment when working on the attachment Observe the warnings and instruction notes on the attachment Important information f...

Page 18: ...arly careful when coupling to and uncoupling from the machine There are crushing and shearing points in the vicinity of the coupling points between the machine and the attachment Persons must not be standing between the machine and attachment when the three point hydraulics are operated Monitor the coupled supply lines Coupled supply lines ο must give way slightly when driving around corners witho...

Page 19: ...rakes before setting off The machine must possess the prescribed braking deceleration for the combination of the machine plus the attachment Take the projection and oscillating weight of the attached attachment into consideration when cornering Avoid sudden turns particularly during uphill and downhill driving and when driving parallel to a slope Bring all moving parts of the attachment into the t...

Page 20: ... particularly taking the hazard risk into consideration The same guideline values apply for hoses and hydraulic lines made from thermoplastics Never try to seal up leaking hydraulic lines using your hands or fingers Liquids hydraulic oil escaping under high pressure may penetrate the skin and cause severe injuries In the event of injuries caused by hydraulic oil seek immediate medical attention Da...

Page 21: ... nuts are firmly seated Tighten up any loosened screws and nuts Secure the raised attachment and raised attachment components to prevent unintentional lowering before cleaning servicing or maintaining the attachment Use suitable tools and gloves when replacing work tools with sharp edges Check all loosened screw connections to ensure they are firmly seated Check the operation of safety equipment a...

Page 22: ...he potential threat DANGER DANGER marks an immediate danger with high risk which will result in severe injuries loss of body parts or long term damage or death if it is not avoided Failure to take heed of safety notes marked with DANGER will result in the threat of immediate severe injuries with potentially fatal consequences WARNING WARNING marks a potential danger with moderate risk which may re...

Page 23: ...fety symbol 2 Pictogram for avoiding the hazard The pictogram shows graphical instructions on how to avoid the hazard Explanation of the warning notes The following list contains all the warning notes present on the machine in the right hand column the following information in the left hand column for the warning on the right 1 The order number 2 The description of the hazard e g Risk of crushing ...

Page 24: ... area 40000343 Do not stand in the rotation area during operation Remove persons and animals from the hazard area Wait until all moving parts of the attachment are at a standstill before reaching into the hazard area 40000338 Risk of cutting or severing fingers and hands caused by accessible moving tools This hazard may cause severe injuries and loss of body parts Never reach into the hazard area ...

Page 25: ... Read this chapter directly at the attachment if possible This is the best way to familiarise yourself with the attachment 3 1 Overview components Fig 3 1 1 Snow plough 2 Swivel element 3 Machine dependent attachment console 4 Spring segments 5 Castor wheels with infinitely variable height adjustment 6 Hydraulic angling system 7 Snow guide 8 Contour illumination 1 2 3 4 5 6 7 8 ...

Page 26: ...orundum insert which are attached standard swivel when driving over an obstacle Extra stable torsion springs made of high quality spring steel return the spring segments to their starting position The castor wheels with infinitely variable height adjustment by means of trapezoidal spindles ensure scrape free clearing and minimal wear of the corundum insert With the mechanical or hydraulic angling ...

Page 27: ...ce irregularities across the driving direction Reinforced castor wheels long distance rollers with rubber tires for high clearing speed Steel lip For clearing iced surfaces Illumination attachment and warning flags with holders for travel in road traffic 3 2 1 Spring segments Spring segment variants Vulkollan Küper Steel Fig 3 2 3 2 2 Castor wheels The castor wheels have a diameter of 200mm option...

Page 28: ...lic or mechanical angling system and attachment console The snow plough can be inclined 30 to the left or right Fig 3 4 3 2 4 Snow guide So the driver has good visibility Fig 3 5 3 2 5 StVZO kit StVZO equipment warning flag holder contour lights Fig 3 6 2 1 ...

Page 29: ... hazard area between the machine and the attachment never if you are in the hazard area between the machine and the attachment WARNING Risk of crushing and collisions for persons can occur if the machine and the attachment inadvertently start up and roll off when coupling and uncoupling the attachment Safeguard the machine and the attachment from unintentional starting and rolling off before enter...

Page 30: ...aximum permitted support attachment and axle loads of the machine Use and secure the devices provided for connecting the machine and the attachment appropriately Before setting off with the attachment connected check whether the quick change receptacle is correctly locked to the four point attachment frame 4 2 1 Quick change Observe attachment safety notes listed in chapter 4 2 Described and prese...

Page 31: ... bolts for proper seating Lift out the attached SF snow blade Pull out the spring plug 3 and adjustment bolt 4 Move the support 5 upward and resecure If present connect hydraulic hoses and electrical connection line to the carrier vehicle Raise the SF snow blade and carry out a functionality check Fig 4 3 4 2 2 Fork arm receptacle Observe attachment safety notes listed in chapter 4 2 Check fork ar...

Page 32: ...s 2 and secure with clamping T bolts 5 as well as with the chain 6 Wrap the chain 6 tightly through the slide carriage 7 and secure with the spring hook 8 Verify the correct seating of the attachment receptacle The chain 6 must not come into contact with the guides for the lifting gear of the forklift truck Fig 4 6 Lift out the attached SF snow blade Loosen the clamping T bolt 10 move the support ...

Page 33: ...tween 3 point linkage and 3 point linkage rods Height adjustment by means of roller guide for the 3 point linkage with support roll carrier see TD03331 No conversion necessary Height adjustment by means of screw connection for the 3 point linkage with fixed attachment and level compensation see TD03332 Conversion necessary Fig 4 8 Height adjustment by moving the bars 1 with screw connections 2 and...

Page 34: ... lock with the spring plug Adjust the upper hook so that the attachment receptacle is vertical 90 to the ground Verify the correct seating of the attachment receptacle Fig 4 10 Lift out the attached SF snow blade Pull out the spring plug 8 and adjustment bolt 9 Pull the support 10 upward and secure If present connect hydraulic hoses and electrical connection line to the carrier vehicle Raise the S...

Page 35: ...ce triangle with support roll carrier see TD03345 No conversion necessary Height adjustment by means of screw connection for the device triangle with fixed attachment and level compensation see TD03341 Conversion necessary Fig 4 12 Height adjustment by moving the bars 1 with screw connections 2 and 3 Replace self locking nuts each time they are unscrewed Insert the receptacle triangle into the dev...

Page 36: ... 6 against the barrel 9 Tighten the countersunk screw 4 on the locking handle 5 Fig 4 14 Insert the receptacle triangle into the device triangle and lock it Verify the correct seating of the attachment receptacle Lift out the attached SF snow blade Pull out the spring plug 8 and adjustment bolt 9 Pull the support 10 upward and secure If present connect hydraulic hoses and electrical connection lin...

Page 37: ...headlights must be mounted that adequately illuminate the roadway while in the transport and working position see also StVZO 50 paragraph 2 4 4 Transport trips The safety instructions from Chapter 4 2 Transport trips may only be performed with the SF snow blade in the straight position For information on side adjustment see chapter 4 5 1 Conversion is necessary when attaching with level compensati...

Page 38: ...ring cutting severing grabbing entanglement pulling in catching and collisions in the event of operations on the attachment if moving tools are not switched off if hydraulic functions are inadvertently activated tools or parts of the attachment are operated while the engine of the machine is running if the engine of the machine is started inadvertently if the machine and attachment roll away inadv...

Page 39: ...7 Work position of the scraper blade The attachment console roller floating tunnel receptacle must be at an angle of 90 to the ground Fig 4 18 The scraper blade should be at a distance a of 5 mm from the ground To adjust loosen the spring plug 2 swivel the crank 3 upward and turn to the desired setting Adjust the support wheels 1 the same on both sides Fig 4 19 NOTE NOTE ...

Page 40: ...t linkage or coupling triangle the adjustment of the work position is performed as with the quick change receptacle The maximum travel and clearing speed is 6 km h The speed is to be adjusted according to visibility and weather conditions Fig 4 20 4 5 Side adjustment Also observe chapter basic safety notes page 2 7 for coupling and uncoupling Check the attachment for obvious defects when coupling ...

Page 41: ... threaded joint 7 and threaded bolt 6 as described in steps 1 to 4 Mount and secure the cylinder limit stop bolt 5 The SF snow blade now only swivels 25 Secure the angular setting with the adjustment bolt 2 and spring plug 1 Fig 4 21 4 5 2 Hydraulic side adjustment The safety instructions from Chapter 4 2 apply o Danger of getting squashed When hydraulically swivelling the snow blade no persons ma...

Page 42: ...s next to the machine and the attachment and may only move between the vehicles when they are at a standstill WARNING Risk of crushing pulling in catching and collisions for persons if the attachment inadvertently becomes detached from the machine Observe the maximum permitted support attachment and axle loads of the machine Use and secure the devices provided for connecting the machine and the at...

Page 43: ...chain and clamping T bolt in the reverse order of attachment as described in chapter 4 2 on attaching 3 point linkage pull out the bolt and spring plug from the support lower to the ground and secure Loosen the 3 point linkage rod of the carrier vehicle on the 3 point linkage of the snow blade Coupling triangle pull out the bolt and spring plug from the support lower to the ground and secure Coupl...

Page 44: ... the ground Remove spring plug and adjustment bolt 6 move the support 7 down and secure For information on detaching see chapter 6 5 Accident hazard Hydraulic hoses and the electrical connection line are a tripping hazard on the ground Place the hydraulic hoses and electrical connection line over the snow blade Seal hydraulic connectors with dust caps Soiling leads to damage on the hydraulic syste...

Page 45: ...f crushing cutting grabbing pulling in and collisions to persons if the hydraulic lines are connected incorrectly causing malfunctions Note the coloured markings on the hydraulic connectors when coupling the hydraulic lines Check the assignment of the hydraulic lines to the individual hydraulic components on the attachment in case the coloured markings dust caps are missing ο P pressure line ο T r...

Page 46: ...lic lines before coupling the hydraulic connectors to the hydraulic sleeves 5 Couple all of the hydraulic lines of the attachment to the quick release couplings of the machine 5 1 2 Uncoupling the hydraulic lines 1 Apply the parking brake of the machine 2 Switch off the engine of the machine and remove the ignition key 3 Operate all the control levers of the work hydraulics system of the machine s...

Page 47: ...ard the machine and attachment against unintentional start up and rolling away before cleaning servicing or maintaining the attachment while it is attached to the machine see chapter Safeguard machine and attachment against unintentional start up and rolling away page 5 2 Wait until the attachment is at a standstill before entering the hazard area of the attachment WARNING Risk of crushing shearin...

Page 48: ...he piston rods of the hydraulic cylinder greased Cleaning with a high pressure cleaner stream jet Always observe the following points if a high pressure cleaner stream jet is used for cleaning Never direct the cleaning jet of the cleaning nozzle of the high pressure cleaner stream jet onto lubricating and bearing points Always maintain a minimum distance of 300 mm between the high pressure cleaner...

Page 49: ...n wear bars the clamping bars on the screw side 2 must be dismounted Replace wear bars 3 and mount in the reverse order of removal Replace self locking nuts each time they are unscrewed Fig 6 1 6 3 Replace fuse The safety instructions from Chapter 2 1 apply Unscrew screw cap 1 Replace the fuse Screw on 1 screw cap Fig 6 2 NOTE ATTENTION 2 3 1 ...

Page 50: ... is possible for lubricants to enter the food chain or the soil Information can be obtained from your agricultural machinery company Grease the bearings weekly with grease acc to DIN 51502 e g Gresalit 2 from the Westfalen company 6 4 1 Lubricating points snow plough grease weekly 6 4 2 level compensation The SF snow blade with level compensation has another five lubricating points see TD04603 Ref...

Page 51: ...Cleaning servicing and maintenance Page 6 5 6 4 3 Attachment parts grease weekly Fig 6 4 ...

Page 52: ...ase the five lubricating points on the level compensation 3 Height compensation does not function Roller guide middle position not achieved Move green caps of height indicator to same height 4 Clearing results are not satisfactory Height setting of snow blade not correct Attachment plate not perpendicular to ground Scraper blade worn Check height setting to ground a 5 mm Check setting on carrier v...

Page 53: ...ines are connected correctly Regularly check all hydraulic lines and couplings for damage and contamination Have the hydraulic lines checked by an expert at least once a year in order to ensure that they are in a safe working condition Replace damaged or aged hydraulic lines Only use the manufacturer s original hydraulic lines The six year usage duration of the hydraulic must not be exceeded inclu...

Page 54: ...2 Repair chafing points on the hydraulic lines and pipes 3 Replace worn or damaged hydraulic lines immediately 6 6 3 Inspection criteria for hydraulic lines For your own safety Replace hydraulic lines immediately as soon as one of the following defects is noticed Damage to the outer layer up to the insert e g chafing cuts cracks Brittleness of the outer layer visible due to cracks in the hose mate...

Page 55: ...rt from their own weight o no crushing occurs with short lengths o external mechanical effects on the hydraulic lines are avoided o Prevent the hydraulic lines from chafing on components or on each other by means of proper arrangement and securing Protect the hydraulic lines with protective covers if necessary Cover sharp component edges o the permissible bending radii are not undershot the hose l...

Page 56: ...16 17 49 69 83 M 10x1 52 73 88 M 12 18 19 86 120 145 M 12x1 5 90 125 150 M 14 22 135 190 230 M 14x1 5 150 210 250 M 16 24 210 300 355 M 16x1 5 225 315 380 M 18 27 290 405 485 M 18x1 5 325 460 550 M 20 30 410 580 690 M 20x1 5 460 640 770 M 22 32 550 780 930 M 22x1 5 610 860 1050 M 24 36 710 1000 1200 M 24x2 780 1100 1300 M 27 41 1050 1500 1800 M 27x2 1150 1600 1950 M 30 46 1450 2000 2400 M 30x2 160...

Page 57: ...Appendix Page 7 1 7 Appendix 7 1 Hydraulic circuit diagrams Hydraulic side adjustment Fig 6 1 Hydraulic side adjustment with pressure limitation valve Fig 6 2 ...

Page 58: ...Page 7 2 7 2 Notes ...

Page 59: ...Appendix Page 7 3 ...

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