background image

3.3.3  Moving packages with a crane

Moving units with transport tubes and ropes/chains

There are two ways to move AHU casing units: either

with ropes/chains or with transport tubes.

Use only transport tubes with a length that is adequate

for the AHU casing unit to be moved. The table below

(

Ä

 ‘Transport tubes’  on page 13

) shows the recom-

mended minimum lengths for transport tubes.

Transport tubes

Overall width of AHU

casing unit [mm]

Length of transport tube

[mm]

612

1058

918

1364

1224

1670

The transport tubes are not included in the air handling

unit supply package. Use only transport tubes that are

suitable for the required load (see table 

Ä

 ‘Moving units

with transport tubes and ropes/chains’  on page 13

).

Designa-

tion

Outer

diameter

[mm]

Wall thick-

ness [mm]

Max.

weight of

AHU

casing unit

[kg]

Seamless

steel tube,

S235J2H

48.3

5

£

 1500

You may also use other tubes which are suitable for the

same or a higher load.

Personnel:

Crane driver

Protective equipment:

Industrial safety helmet

Protective clothing

Hearing protection

Safety shoes

Protective gloves

 NOTICE!

Risk of damage to property from a crane!

Take proper precautions when you use a crane to

move or lift parts or components of an air handling

unit as otherwise they may be damaged.

Protect the edges of the AHU casing units with

wood blocks.

Spread the wire ropes or chains near the roof

with a suitable device.

Fig. 6: Moving units with a crane and transport tubes

1.

Remove the plugs from the drilled holes in the

base frame (Fig. 6/5) of the AHU casing unit.

2.

Push transport tubes (Fig. 6/4) through the drilled

holes in the base frame.

3.

Place the loops of the ropes or chains (Fig. 6/2)

around the ends of the transport tubes.

 DANGER!

Danger of death from the fall of suspended

loads!

Potentially fatal situations may occur if the

chains or wire ropes slip off the transport

tubes.

Ensure that the chains or ropes cannot slip.

4.

Protect the edges with wood blocks (Fig. 6/3).

5.

Spread the slings near the roof with a suitable

device (Fig. 6/1).

6.

Ensure that the slings cannot damage the AHU

casing unit.

7.

Suspend (distribute) the load symmetrically, i.e. in

such a way that its centre of gravity is beneath the

crane hook.

8.

Slowly lift the load and start moving.

Transport and storage

Moving packages  > Moving packages with a crane

 

Air handling unit X-CUBE compact

13

Summary of Contents for X-CUBE compact

Page 1: ...Air handling unit X CUBE compact Transport and installation manual Read the instructions prior to performing any task including X CUBE compact accessories GB en...

Page 2: ...B en TROX GmbH 2015 TROX GmbH Heinrich Trox Platz 47504 Neukirchen Vluyn Germany Telephone 49 2845 202 0 Fax 49 2845 202 265 E mail trox trox de Internet www troxtechnik com 06 2018 Air handling unit...

Page 3: ...e please keep the following information ready Product name TROX order number Delivery date Brief description of the fault Online www troxtechnik com Phone 49 2845 202 400 Limitation of liability The i...

Page 4: ...operty damage ENVIRONMENT Environmental pollution hazard Tips and recommendations Useful tips and recommendations as well as informa tion for efficient and fault free operation Safety notes as part of...

Page 5: ...l cooling coil 30 5 6 Connecting the air handling unit to the power supply 32 5 7 Integrating the air handling unit with the central BMS 32 5 8 Connecting the air handling unit to your PC or local net...

Page 6: ...tary heat exchanger 1 Multileaf dampers 2 Centrifugal fan 3 Rotary heat exchanger 4 X CUBE control 5 Filter 6 Centrifugal fan 7 Multileaf dampers 8 Filter FOL Exhaust air ABL Extract air ZUL Supply ai...

Page 7: ...r a particular X CUBE compact unit depend on the order specification The fol lowing table Table on page 7 lists the components that can make up an X CUBE compact unit Symbol Meaning Symbol Meaning Hea...

Page 8: ...qualified individuals Insufficiently qualified individuals are not aware of the risks involved in working with the air handling unit and are hence likely to put themselves or others into danger causin...

Page 9: ...s and direct contact with hot sur faces Safety harness The safety harness protects personnel from falling when there is an increased risk of falling The risk of falling is increased when certain heigh...

Page 10: ...parts CAUTION Danger of injury from sharp edges sharp cor ners and thin sheet metal parts Sharp edges sharp corners and thin sheet metal parts of the heat exchanger or of the cooling or heating coil...

Page 11: ...and not for permanently suspending loads Transport tubes are designed for one time use only and not for permanently suspending loads Unbalanced loads and centre of gravity WARNING Risk of injury from...

Page 12: ...river Protective equipment Industrial safety helmet Protective clothing Safety shoes Protective gloves NOTICE Risk of damage to property from forklifts or pallet trucks Take proper precautions when yo...

Page 13: ...ICE Risk of damage to property from a crane Take proper precautions when you use a crane to move or lift parts or components of an air handling unit as otherwise they may be damaged Protect the edges...

Page 14: ...ye nuts without a spreader beam 1 Remove the covers from the threaded holes in the top corners of the AHU casing unit 2 Insert all lifting eyes or eye nuts Fig 7 2 com pletely into the threaded holes...

Page 15: ...wn on even ground Store in a dry and dust free place Do not expose to any aggressive gases or liquids Store away from direct sunlight Do not expose to sudden temperature changes or excessive temperatu...

Page 16: ...ed and recycled Incorrect disposal of packaging can harm the environment Dispose of packaging materials in an environ mentally friendly manner in accordance with the local waste disposal regulations I...

Page 17: ...sys tems e g ductwork pumps refrigeration systems can lead to dangerous situations and eventually cause serious or even fatal injuries If you have to connect other units or systems to the air handlin...

Page 18: ...ise is to be attenu ated e g by rubber or elastomer sheets underneath the air handling unit be sure to exactly align all AHU casing units check for door closure properly sealed joints 4 2 2 Requiremen...

Page 19: ...borne noise insulation we recommend placing rubber or elastomer sheets between the air handling unit and the foundation For noise insulation compare the requirement to the sound power level of the ai...

Page 20: ...dhesive seal see Additional assembly steps for out door units on page 21 Move the AHU casing units as close together as possible Fig 11 Aligning AHU casing units 3 Align the AHU casing units such that...

Page 21: ...sing units with screws bolts Hexagon head screws Washers Nuts Module connectors Allen screws Conical spring washers Use screws bolts to join the casing units at the base frame and at the module connec...

Page 22: ...gs Fig 16 1 pro vided This will prevent water from getting into out door units Removing the noise insulating connectors Personnel HVAC technician Protective equipment Industrial safety helmet Protecti...

Page 23: ...lating connector Fig 18 2 to the frame of the air handling unit Fig 18 1 Installing ducts Personnel HVAC technician Protective equipment Industrial safety helmet Protective clothing Protective gloves...

Page 24: ...e 23 Fig 19 Gusset plates 1 Screw fix two standard gusset plates Fig 19 1 to the upper holes using the supplied screws 2 Screw fix two gusset plates with cut out Fig 19 2 to the lower holes using the...

Page 25: ...Proceed as follows to mount the roof onto the accessory module Fig 22 Roof 1 Fit the seal Fig 22 1 between the roof Fig 22 2 and the accessory module Fig 22 4 2 Use the four screws Fig 22 3 to screw...

Page 26: ...angerous situations and eventually cause serious or even fatal injuries If you have to connect other units or systems to the air handling unit connect them professio nally The system owner HVAC contra...

Page 27: ...the middle 5 Carefully remove the inspection access panel 6 Disconnect the plug connections at the inside of the inspection access panel Fig 25 Inspection access panels at the rear 7 Loosen the screw...

Page 28: ...trap NOTICE Risk of leakages due to incorrect installation Do not connect the condensate drain to the sew erage system without a drain trap or with an unsuit able drain trap as this may result in air...

Page 29: ...176 mm Positive pressure supply air Fig 29 Drain trap for positive pressure Calculation to be used for positive pressure 1630 Pa max R P 1 5 10 115 40 75 Always cut or extend pipes by the same length...

Page 30: ...the drain trap to the drainage pipe the water from the drain trap should flow to a gully Air handling units to be installed outdoors or in areas at risk of frost require frost protection for the drain...

Page 31: ...pipes in such a way that the heat exchanger is not affected by vibration and that no loads are imposed on it If there is too much weight on a water pipe by others support the water pipe Do not use th...

Page 32: ...not avoid them then at least seal them to prevent the ingress of water The minimum protection level is IP 65 The wiring diagrams and terminal connection plans are part of the supplied circuit diagram...

Page 33: ...ion Protective gloves Protective clothing Safety shoes Fig 34 Modbus RS485 interface Use the Modbus RS485 interface Fig 34 1 to connect the X CUBE control master to a remote terminal unit RTU Installa...

Page 34: ...oling or heating coil may cause cuts or grazes Be careful when working on these components Wear protective gloves safety shoes and a hard hat 6 2 Before initial commissioning If any accessories have b...

Page 35: ...ventilation ducts before you install any filter of class F9 or higher 3 Fit filters into the installation subframe and fix them with the clamping elements Make sure that they are tightly seated The f...

Page 36: ...screw If the heating coil cooling coil is not properly vented air bubbles may form and impair the performance 7 Close any vents 8 Clean the condensate drip tray and drain 9 Set up the droplet elimina...

Page 37: ...he fan does not stop immediately Check that no parts are moving before you open an inspec tion access panel Do not put a damaged or defective rotary heat exchanger into operation Switch off the system...

Page 38: ...The required torque must not be exceeded The rotary heat exchanger has been set up Setting up the drive equipment Personnel Skilled qualified electrician Protective equipment Protective clothing Hear...

Page 39: ...HU Before you switch on the air handling unit make sure that the following requirements have been met Has the air handling unit been checked for damage Have the filters been inserted Have all inspecti...

Page 40: ...d to set the static IP address on the touch panel If you intend to integrate the air han dling unit with a network you need to obtain the IP address dynamically DHCP from the network 1 Start the air h...

Page 41: ...p a new connection or network Fig 38 1 The Set up a connection or network window opens Fig 39 Setting up a new network 3 Select Set up a new network Fig 39 1 then click Next Fig 39 2 The software sear...

Page 42: ...tart the PC if necessary 6 6 Logging in to the web server Personnel HVAC technician There are three login levels to access the web server Each level has different access rights to use operating mainte...

Page 43: ...intended lashing points Make sure that no load is imposed on pipes ducts or cables Use only approved lifting gear and slings that are suitable and sufficient for the load to be carried Do not tie rop...

Page 44: ...individual unit components Use suitable transport equipment to move unit components away from the site 7 3 Disposal If no return or disposal agreement is in place any disas sembled components should...

Page 45: ...pendix Appendix Circuit diagram controls tray 230 V AC PWT on page 62 Appendix Circuit diagram controls tray 230 V AC RWT on page 76 Appendix Circuit diagram controls tray 400 V AC PWT on page 90 Appe...

Page 46: ...quired The Transport and installation manual X CUBE compact air handling unit chapter Installing accessories contains information on how to attach an accessory module to the air handling unit See Chap...

Page 47: ...lectronic components 44 F Filters inserting 35 Fitting base frame plugs 21 H Heating coil Commissioning 36 Installing 30 Height of drain trap 28 Hotline 3 I Improper transport equipment 11 Initial com...

Page 48: ...sembly 17 Starting 39 Storage 15 Symbols 4 On the packaging 10 Transport 10 System owner 8 System owner s obligations 8 T Technical service 3 Transport Crane and lifting eyes eye nuts 14 Crane and tra...

Page 49: ...Appendix Appendix Air handling unit X CUBE compact 49...

Page 50: ...A Adjusting the storage mass Adjusting the storage mass Air handling unit X CUBE compact 50...

Page 51: ...Montageanleitung Mounting Instructions KLINGENBURG Ausrichtung der Speichermasse Adjustment of storage mass...

Page 52: ...the the matrix on the drive shaft on both sides of the rotor the hub caps have to be removed Der Staubdeckel besteht aus zwei Teilen und ist mit je 2 Schrauben befestigt welche mit einem Imbusschl sse...

Page 53: ...iden Stauddeckelteile entfernen Der Lagerbereich liegt nun offen Dieser Vorgang ist auf der gegen berlie genden Seite des Rotors zu wiederholen Remove both parts of the hub cap The bearings are now ac...

Page 54: ...den L sst die Speichermasse sich nicht bewe gen kann diese vorsichtig mit leichten Schl gen gel st werden Verwenden Sie dazu ein Holzkant Nach erfolg reicher Justierung sind auf beiden Seiten des Roto...

Page 55: ...48 0 74 851 54 01 e mail klingenburg klingenburg pl web www klingenburg pl Klingenburg USA LLC 503 Old Thomasville Road High Point NC 27260 USA Tel 1 336 884 5050 Fax 1 336 884 5058 e mail info klinge...

Page 56: ...B Drive equipment for rotary heat exchanger Drive equipment for rotary heat exchanger Air handling unit X CUBE compact 56...

Page 57: ...KLINGENBURG Assembly instructions Belt Drive for Rotary Heat Exchangers Round Belting...

Page 58: ...us tightening the drive belt Length of the drive belt Circumference of the storage mass 20 mm diameter of the storage mass x 3 14 20 mm Fix the loose round belt to the circumference of the storage mas...

Page 59: ...3 20mm Assembling a round belt for the motor drive Connect the ends of the round belt to the plug in connector Completely sealed drive belt Check the tension of the drive belt...

Page 60: ...the motor belt to the motor s belt pulley The tension of the drive belt must be checked after 400 operating hours see page 3 and if necessary readjusted by shortening Assembling a round belt for the m...

Page 61: ...5 Assembling a round belt for the motor drive Note...

Page 62: ...C Circuit diagram controls tray 230 V AC PWT Circuit diagram controls tray 230 V AC PWT Air handling unit X CUBE compact 62...

Page 63: ...003A A35139 9 0 2 0 1 Customer Type Project name Manufacturer Firm File name EPLAN4 P Project name Created on Processed on Article no 10 10 12 10 02 17 by by drawer MSR 230VAC X Cube C R L P 1230 1800...

Page 64: ...0 2 0 3 1 2 3 3 1 4 5 6 7 8 9 cover page page overview drawer design main supply Cable Adapter X Cube control Master X Cube control Master example sample wiring X Cube I O FAN Modul fresh air ventila...

Page 65: ...No 12 1003A A35139 9 1 0 3 225 X1 potential equalization 1 1 BUS BUS PE 1 GND L1 2 24V N 3 230VAC Einspeisung 2N2 N 3 A N 3 B 4 4 4 5 4 5 BUS BUS 6 7 6 7 8 9 8 9 X2 1 2 1 2 3 4 3 4 5 6 5 6 7 8 7 8 20...

Page 66: ...5139 9 2 1 1 5mm sw 1 5mm bl YSLY JZ 3x1 5mm YSLY JZ 3x1 5mm plug supply pipe 1S1 maintenance switch PE X1 1 PE In C6A 5SY4106 7 1F1 1 2 2 L1 main supply 230V 50Hz ext main fuse max 6A N 3 3 N 3 N ws...

Page 67: ...10 02 17 5 70 drawer MSR 230AC X Cube C R L P 1230 1800 Cable Adapter draw No 12 1003A A35139 9 3 2 1 9 L1 1 9 N 1 9 PE 230VAC 2Y1 actuator bypass damper BUS line BUS 1 2N2 OJ AIR2SPLIT 1 1 BUS BUS G...

Page 68: ...off X2 1 3 Din1 2 4 GND Dou1 24 X2 17 extern on 3 5 Din2 X CUBE control Master Dou1 25 status signal on 4 18 smoke extraction 5 6 Din3 Dou2 26 6 7 GND Dou2 27 8 Din4 Dou3 28 9 Din5 Dou3 29 X2 7 10 GN...

Page 69: ...wiring draw No 12 1003A A35139 9 4 3 1 example sample wiring digital in Din 1 6 to be potential free connected digital out 7 potential free out put Dou 1 2 max 230V AC DC max 5A Dou 3 7 max 30V AC DC...

Page 70: ...5 0 N 5 0 PE 2 COM fault relay KL2 1 NC GND 2 0 10V 3 analog in KL3 2 8 BUS 3 4N1 RS 485 A 1 4 20mA 6 RS 485 B 2 BUS line GND 3 20V 5 10V 4 4 Operation Relay 5 0 10V 7 0 10V out 6 out 1 GND 7 RS 485 B...

Page 71: ...230V 0 7kW 3 0A K level 70 PE 9 PE 3 NO L1 N PE 2 COM fault relay KL2 1 NC GND 2 0 10V 3 analog in KL3 2 8 BUS 4 5N1 RS 485 A 1 4 20mA 6 RS 485 B 2 BUS line GND 3 20V 5 10V 4 4 Operation Relay 5 0 10V...

Page 72: ...erminal number Connection Cable type Desti Desti nation nation Function WUP1005E 08 12 2003 5 8 X1 YSLY JZ YSLY JZ or 3x1 5mm 3x1 5mm 1 0 PE 1 main supply PE 1 1 2 1F1 2 main supply L1 1 1 X N 1T1 3 m...

Page 73: ...ion Function WUP1005E 08 12 2003 X2 3 3 1 3 3N1 BMS smoke fire dampershutt off 3 3 2 4 3N1 GND 3 3 3 5 3N1 extern on 3 4 4 4 3N1 GND 3 4 5 6 3N1 smoke extraction 3 4 6 7 3N1 GND 3 4 7 10 3N1 3 4 8 11...

Page 74: ...el 6 core flat raised head screw 4x20mm raised head screw 4x4mm network cable 1m Hardware drawer steel plate 750x225mm X Cube Control Master transformer PWR Mod Bus cable connector plug sensor plug su...

Page 75: ...e terninal stop PE terminal 2 5mm terminal 2 5mm grey double deck terminal 2 5mm grey cover plate double deck terminal double deck terminal PE pluggable double deck terminal grey pluggable cover plate...

Page 76: ...D Circuit diagram controls tray 230 V AC RWT Circuit diagram controls tray 230 V AC RWT Air handling unit X CUBE compact 76...

Page 77: ...001A A28140 9 0 2 0 1 Article no Customer Type Project name Manufacturer Firm File name EPLAN4 P Project name Created on Processed on 10 10 12 10 02 17 by by drawer MSR 230VAC X Cube C R L R 1300 A281...

Page 78: ...2 3 3 1 4 5 6 7 8 9 cover page page overview drawer design main supply VVX Controller Cable Adapter X Cube control Master X Cube control Master example sample wiring X Cube I O FAN Modul fresh air ve...

Page 79: ...A28140 9 1 0 3 225 2N1 X CUBE control X1 potential equalization 1 1 BUS BUS GND PE 1 L1 2 24V N 3 230VAC Einspeisung 2N2 A N 3 N 3 B 4 4 4 5 4 5 BUS BUS 6 7 6 7 8 9 8 9 X2 1 2 1 2 3 4 3 4 5 6 5 6 7 8...

Page 80: ...0 9 2 1 1 5mm sw 1 5mm bl YSLY JZ 3x1 5mm YSLY JZ 3x1 5mm plug supply pipe 1S1 maintenance switch PE X1 1 PE In C6A 5SY4106 7 1F1 1 2 2 L1 main supply 230V 50Hz ext main fuse max 6A N 3 3 N 3 N ws In...

Page 81: ...X CUBE control TX RHX2M 1212S MOD Bus B A 230VAC B 17 B 16 A 15 A 14 GND 13 Direction 12 GND 11 in 10 10V 9 GND 8 0 10V 7 NO 6 NC 5 COM 4 L 3 N 2 PE 1 YSLY JZ 3x0 75mm 2X1 GST1513S plug 1 L 2N3 br sw...

Page 82: ...ff X2 1 3 Din1 2 4 GND Dou1 24 X2 17 extern on 3 5 Din2 X CUBE control Master Dou1 25 status signal on 4 18 smoke extraction 5 6 Din3 Dou2 26 6 7 GND Dou2 27 8 Din4 Dou3 28 9 Din5 Dou3 29 X2 7 10 GND...

Page 83: ...ing draw No 12 1001A A28140 9 4 3 1 example sample wiring digital in Din 1 6 to be potential free connected digital out 7 potential free out put Dou 1 2 max 230V AC DC max 5A Dou 3 7 max 30V AC DC max...

Page 84: ...0 N 5 0 PE 2 COM fault relay KL2 1 NC GND 2 0 10V 3 analog in KL3 2 8 BUS 3 4N1 RS 485 A 1 4 20mA 6 RS 485 B 2 BUS line GND 3 20V 5 10V 4 4 Operation Relay 5 0 10V 7 0 10V out 6 out 1 GND 7 RS 485 BUS...

Page 85: ...0V 0 7kW 3 0A K level 70 PE 9 PE 3 NO L1 N PE 2 COM fault relay KL2 1 NC GND 2 0 10V 3 analog in KL3 2 8 BUS 4 5N1 RS 485 A 1 4 20mA 6 RS 485 B 2 BUS ine GND 3 20V 5 10V 4 4 Operation Relay 5 0 10V 7...

Page 86: ...inal number Connection Cable type Desti Desti nation nation Function WUP1005E 08 12 2003 6 9 X1 YSLY JZ YSLY JZ or 3x1 5mm 3x1 5mm 1 0 PE 1 main supply PE 1 1 2 1F1 2 main supply L1 1 1 X N 1T1 3 main...

Page 87: ...Function WUP1005E 08 12 2003 X2 3 3 1 3 3N1 BMS smoke fire dampershutt off 3 3 2 4 3N1 GND 3 3 3 5 3N1 extern on 3 4 4 4 3N1 GND 3 4 5 6 3N1 smoke extraction 3 4 6 7 3N1 GND 3 4 7 10 3N1 3 4 8 11 3N1...

Page 88: ...0mm raised head screw 4x4mm network cable 1m Hardware drawer steel plate 750x225mm X Cube Control Master transformer PWR WRG controller Mod Bus cable connector plug sensor plug supply pipe circuit bre...

Page 89: ...erninal stop PE terminal 2 5mm terminal 2 5mm grey double deck terminal 2 5mm grey cover plate double deck terminal double deck terminal PE pluggable double deck terminal grey pluggable cover plate pl...

Page 90: ...E Circuit diagram controls tray 400 V AC PWT Circuit diagram controls tray 400 V AC PWT Air handling unit X CUBE compact 90...

Page 91: ...004A A35140 9 0 2 0 1 Article no Customer Type Project name Manufacturer Firm File name EPLAN4 P Project name Created on Processed on 16 10 12 08 08 16 by by drawer MSR 400VAC X Cube C R L P 2400 3600...

Page 92: ...0 2 0 3 1 2 3 3 1 4 5 6 7 8 9 cover page page overview drawer design main supply Cable Adapter X Cube control Master X Cube control Master example sample wiring X Cube I O FAN Modul fresh air ventila...

Page 93: ...potential equalization 1 1 BUS BUS L1 2 GND L2 3 400VAC Einspeisung 24V L3 4 2N2 N 5 A N 5 B 6 7 6 7 4 4 8 9 8 9 BUS BUS 10 11 10 11 12 13 12 13 X2 1 2 1 2 3 4 3 4 5 6 5 6 20x60 7 8 7 8 9 10 9 10 11 1...

Page 94: ...1 1 5mm sw 1 5mm bl YSLY JZ 5x1 5mm YSLY JZ 5x1 5mm plug supply pipe 1S1 maintenance switch PE X1 1 PE In C16A 5SY4316 7 1F1 2 L1 3 L2 main supply 400V 50Hz ext main fuse max 16A 4 L3 5 N 5 N ws In 2...

Page 95: ...JK 08 08 16 5 70 drawer MSR 400AC X Cube C R L P 2400 3600 Cable Adapter draw no 12 1004A A35140 9 3 2 1 9 L1 1 9 N 1 9 PE 230VAC 2Y1 actuator bypass damper BUS line BUS 1 2N2 OJ AIR2SPLIT 1 1 BUS BUS...

Page 96: ...off X2 1 3 Din1 2 4 GND Dou1 24 X2 17 extern on 3 5 Din2 X CUBE control Master Dou1 25 status signal on 4 18 smoke extraction 5 6 Din3 Dou2 26 6 7 GND Dou2 27 8 Din4 Dou3 28 9 Din5 Dou3 29 X2 7 10 GN...

Page 97: ...draw no 12 1004A A35140 9 4 3 1 example sample wiring Max 5A Max 5A digital in Din 1 6 to be potential free connected digital out 7 potential free out put Dou 1 2 max 230V AC DC max 5A Dou 3 7 max 30V...

Page 98: ...level 116 148 1 NO 5 0 L1 5 0 L2 5 0 L3 5 0 PE 2 COM fault relay KL2 3 NC GND 3 Ain1U 4 analog in KL3 2 8 BUS 3 4N1 RS 485 A 1 Ain1I 6 RS 485 B 2 BUS line GND 3 20V 12 10V 5 4 Operation Relay 5 Ain2U...

Page 99: ...d Typ 400V AC 11 L3 kW 1 65 1 7 PE 13 PE A 2 5 2 6 K level 116 148 1 NO L1 L2 L3 PE 2 COM fault relay KL2 3 NC GND 3 Ain1U 4 analog in KL3 2 8 BUS 4 5N1 RS 485 A 1 Ain1I 6 RS 485 B 2 BUS line GND 3 20...

Page 100: ...UP1005E 08 12 2003 W5 W8 X1 YSLY JZ YSLY JZ 1 5mm sw or 4x1 5mm 4x1 5mm 1 0 PE 1 main supply PE 1 1 1F1 2 main supply L1 1 1 1F1 3 main supply L2 1 1 1F1 4 main supply L3 1 1 X N 1T1 5 main supply N 1...

Page 101: ...tion nation Function WUP1005E 08 12 2003 X2 3 3 1 3 3N1 BMS smoke fire dampershutt off 3 3 2 4 3N1 GND 3 3 3 5 3N1 extern on 3 4 4 4 3N1 GND 3 4 5 6 3N1 smoke extraction 3 4 6 7 3N1 GND 3 4 7 10 3N1 3...

Page 102: ...V Modular Stecker telefoncabel 6 core flat raised head screw 4x20mm raised head screw 4x4mm network cable 1 5m Hardware drawer steel plate X Cube Control Master transformer PWR Mod Bus cable connector...

Page 103: ...e terninal stop PE terminal 2 5mm terminal 2 5mm grey double deck terminal 2 5mm grey cover plate double deck terminal double deck terminal PE pluggable double deck terminal grey pluggable cover plate...

Page 104: ...F Circuit diagram controls tray 400 V AC RWT Circuit diagram controls tray 400 V AC RWT Air handling unit X CUBE compact 104...

Page 105: ...A28141 9 0 2 0 1 Article no Customer Type Project name Manufacturer Firm File name EPLAN4 P Project name Created on Processed on 16 10 12 08 08 16 by by drawer MSR 400VAC X Cube C R L R 2000 3000 420...

Page 106: ...3 1 2 3 3 1 4 5 6 7 8 9 cover page page overview drawer design main supply VVX Controller Cable Adapter X Cube control Master X Cube control Master example sample wiring X Cube I O FAN Modul fresh ai...

Page 107: ...l X1 PE 1 potential equalization 1 1 BUS BUS GND L1 2 L2 3 400VAC Einspeisung 24V L3 4 2N2 A N 5 N 5 B 4 4 6 7 6 7 BUS BUS 8 9 8 9 10 11 10 11 12 13 12 13 X2 1 2 1 2 3 4 3 4 5 6 5 6 20x60 7 8 7 8 9 10...

Page 108: ...1 1 5mm sw 1 5mm bl YSLY JZ 5x1 5mm YSLY JZ 5x1 5mm plug supply pipe 1S1 maintenance switch PE X1 1 PE In C16A 5SY4316 7 1F1 2 L1 3 L2 main supply 400V 50Hz ext main fuse max 16A 4 L3 5 N 5 N ws In 2...

Page 109: ...30VAC X CUBE control TX RHX2M 1212S MOD Bus B A 230VAC B 17 B 16 A 15 A 14 GND 13 Direction 12 GND 11 in 10 10V 9 GND 8 0 10V 7 NO 6 NC 5 COM 4 L 3 N 2 PE 1 YSLY JZ 3x0 75mm 2X1 GST1513S plug 1 L 2N3...

Page 110: ...t off X2 1 3 Din1 2 4 GND Dou1 24 X2 17 extern on 3 5 Din2 X CUBE control Master Dou1 25 status signal on 4 18 smoke extraction 5 6 Din3 Dou2 26 6 7 GND Dou2 27 8 Din4 Dou3 28 9 Din5 Dou3 29 X2 7 10 G...

Page 111: ...wiring draw No 12 1002A A28141 9 4 3 1 example sample wiring digital in Din 1 6 to be potential free connected digital out 7 potential free out put Dou 1 2 max 230V AC DC max 5A Dou 3 7 max 30V AC DC...

Page 112: ...6 2 5 2 6 4 6 K level 93 116 148 188 1 NO 5 0 L1 5 0 L2 5 0 L3 5 0 PE 2 COM fault relay KL2 3 NC GND 3 Ain1U 4 analog in KL3 2 8 BUS 3 4N1 RS 485 A 1 Ain1I 6 RS 485 B 2 BUS line GND 3 20V 12 10V 5 4...

Page 113: ...Typ 400V AC 11 L3 kW 0 94 1 64 1 7 3 PE 13 PE A 1 6 2 5 2 6 4 6 K level 93 116 148 188 1 NO L1 L2 L3 PE 2 COM fault relay KL2 3 NC GND 3 Ain1U 4 Analog in KL3 2 8 BUS 4 5N1 RS 485 A 1 Ain1I 6 RS 485 B...

Page 114: ...WUP1005E 08 12 2003 W6 W9 X1 YSLY JZ YSLY JZ 1 5mm sw or 4x1 5mm 4x1 5mm 1 0 PE 1 main supply PE 1 1 1F1 2 main supply L1 1 1 1F1 3 main supply L2 1 1 1F1 4 main supply L3 1 1 X N 1T1 5 main supply N...

Page 115: ...tion Function WUP1005E 08 12 2003 X2 3 3 1 3 3N1 BMS smoke fire dampershutt off 3 3 2 4 3N1 GND 3 3 3 5 3N1 extern on 3 4 4 4 3N1 GND 3 4 5 6 3N1 smoke extraction 3 4 6 7 3N1 GND 3 4 7 10 3N1 3 4 8 11...

Page 116: ...core flat raised head screw 4x20mm raised head screw 4x4mm network cable 1 5m Hardware drawer steel plate X Cube Control Master transformer PWR WRG controller Mod Bus cable connector plug sensor plug...

Page 117: ...ge terninal stop PE terminal 2 5mm terminal 2 5mm grey double deck terminal 2 5mm grey cover plate double deck terminal double deck terminal PE pluggable double deck terminal grey pluggable cover plat...

Page 118: ...r X CUBE compact Accessories for X CUBE compact units Installation and commissioning manual Read the instructions prior to performing any task GB en Accessories for X CUBE compact Air handling unit X...

Page 119: ...ch Trox Platz 47504 Neukirchen Vluyn Germany Telephone 49 2845 202 0 Fax 49 2845 202 265 E mail trox trox de Internet www troxtechnik com 04 2018 Accessories for X CUBE compact units 2 Accessories for...

Page 120: ...ommunication 8 4 Deactivating accessories 11 Appendix 13 A Connection diagrams 14 A 1 XCC HM 14 A 2 XCC HCM 16 A 3 XCC CM 18 A 4 XCC EHD 20 A 5 XCC CD RA 23 A 6 XCC CD RD 24 A 7 XCC CPC 25 A 8 XCC to...

Page 121: ...act with counter flow plate heat exchanger X CUBE C R L R xxxx X CUBE compact with rotary heat exchanger XCC ST Touch panel Modbus connecting cable RJ12 Overview Compact units and standard components...

Page 122: ...heat exchanger evaporator XCC CB 2 Controls module with connections for Heating cooling coil module XCC HCM heater steam humidifier module XCC HD Heating coil pumped hot water system for rectangular d...

Page 123: ...for ventilation ducts XCC S TCO2HR Room temperature CO2 shown XCC CPC Parts kit for pressure based control constant pressure XCC P Circulator pump XCC V Valve assembly for the hydraulic connection of...

Page 124: ...tage to be pro vided by others Heating coil XCC CB 1 3 Cooling coil XCC CB 1 4 Heating coil cooling coil XCC CB 2 Heating coil 3 Extension Module on the right Cooling coil 4 Extension Module on the le...

Page 125: ...tric cir cuit diagram for the compact unit Prerequisite The compact unit and accessories have been installed and connected to the power supply net work Switching off the power supply DANGER Danger of...

Page 126: ...s module Fig 5 Removing the electrical connections panel 5 Loosen the screws Fig 5 2 on the electrical con nections panel Fig 5 1 and remove the panel Fig 6 X CUBE control master 6 To connect the bus...

Page 127: ...CUBE compact operating manual 12 The unit recognises connected accessories auto matically After approx 5 30 s a message is dis played on the touch panel example shown 13 Enter your password and confir...

Page 128: ...3 Select the arrow to display more settings then select Automount modules 4 Select the accessory you want to deactivate 5 Enter your password and confirm it with Default password 0022 6 Press to deact...

Page 129: ...Deactivating accessories Accessories for X CUBE compact units 12 Accessories for X CUBE compact Air handling unit X CUBE compact 129...

Page 130: ...Appendix Appendix Accessories for X CUBE compact units 13 Accessories for X CUBE compact Air handling unit X CUBE compact 130...

Page 131: ...Datum Zeichnung REV 19 09 17 X CUBE Control Verdrahtung XCC HM Erhitzermodul C Phone 49 2845 202 0 Seiten 1 von 1 PM PA control Connection diagrams Accessories for X CUBE compact units 14 Accessories...

Page 132: ...Connection diagrams Accessories for X CUBE compact units 15 Accessories for X CUBE compact Air handling unit X CUBE compact 132...

Page 133: ...Zeichnung REV 19 09 17 X CUBE Control Verdrahtung XCC HCM Erhitzer K hlermodul C Phone 49 2845 202 0 Seiten 1 von 1 PM PA control Connection diagrams Accessories for X CUBE compact units 16 Accessori...

Page 134: ...Connection diagrams Accessories for X CUBE compact units 17 Accessories for X CUBE compact Air handling unit X CUBE compact 134...

Page 135: ...ung REV 19 09 17 X CUBE Control Verdrahtung XCC CM K hlermodul C Phone 49 2845 202 0 Seiten 1 von 1 PM PA control Connection diagrams Accessories for X CUBE compact units 18 Accessories for X CUBE com...

Page 136: ...Connection diagrams Accessories for X CUBE compact units 19 Accessories for X CUBE compact Air handling unit X CUBE compact 136...

Page 137: ...chnung REV 19 09 17 X CUBE Control Verdrahtung XCC EHD Elektrolufterhitzer C Phone 49 2845 202 0 Seiten 1 von 1 PM PA control Connection diagrams Accessories for X CUBE compact units 20 Accessories fo...

Page 138: ...Connection diagrams Accessories for X CUBE compact units 21 Accessories for X CUBE compact Air handling unit X CUBE compact 138...

Page 139: ...X CUBE control Extension module Connection diagrams Accessories for X CUBE compact units 22 Accessories for X CUBE compact Air handling unit X CUBE compact 139...

Page 140: ...A 5 XCC CD RA Connection diagrams Accessories for X CUBE compact units 23 Accessories for X CUBE compact Air handling unit X CUBE compact 140...

Page 141: ...CC CD RD C Phone 49 2845 202 0 Seiten 1 von 1 PM PA control z B J y st y 2x2x0 8 X CUBE compact Konsole RJ12 AP Dose bauseits Verbindung via Modbus RJ12 6P4C RJ12 6P6C Verbindung via Modbus Schraubkle...

Page 142: ...RJ12 Flachbandleitung 6P6C Datum Zeichnung REV 19 09 17 X CUBE Control Verdrahtung XCC CPC Konstantdruckregelung C Phone 49 2845 202 0 Seiten 1 von 1 PM PA control MSR Modul Optional Die RJ12 Flachban...

Page 143: ...02 0 Seiten 1 von 1 PM PA control X1 X2 X3 X4 X5 11 12 A2 A1 Steuereinheit Ausg nge Q7 blau schwarz braun 5 6 Meldeeingangsstecker 3 polig 18 17 TNC EASYCONTROL X2 X2 3 2 1 1 2 3 4 5 Meldeausgangsstec...

Page 144: ...TROX GmbH 2015 TROX GmbH Heinrich Trox Platz 47504 Neukirchen Vluyn Germany 49 2845 202 0 49 2845 202 265 E mail trox trox de www troxtechnik com...

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