Lubricate the piston rings and the cylinder bores with clean engine oil.
5.
CAUTION
Do not allow the full weight of the barrels to rest unsupported on the pistons.
Failure to support the barrels may result in piston ring breakage.
CAUTION
Do not force the pistons into their bores. The base of each bore is chamfered to
ease installation and excess force should not be needed. If either piston jams, lift
the barrels slightly and check the rings are correctly located into their grooves
before continuing. The use of force may result in piston ring breakage.
With the aid of an assistant, ease the barrels carefully over the pistons whilst
guiding the piston rings into the base of the cylinder bores.
6.
ciyv
2
1
1
3
Piston
1.
Barrel
2.
Spacer
3.
Slide the barrels fully down, remove the spacers and locate on the dowels.
7.
Refit the cylinder head (see Cylinder Head - Installation).
8.
Refit the camshafts (see page Camshaft - Installation).
9.
Recheck the tensioner plunger location against the camshaft drive chain
tensioner blade.
10.
Remove T3880039 - Idler Gear Timing Pin from the crankcase.
11.
Service Manual - Scrambler 1200 XC
207 of 640
Summary of Contents for Scrambler 1200 XC
Page 67: ...ckju Evaporative Hose Routing Service Manual Scrambler 1200 XC 67 of 640 ...
Page 134: ...Exploded View Clutch Cover Service Manual Scrambler 1200 XC 134 of 640 ...
Page 135: ...Exploded View Alternator Cover Service Manual Scrambler 1200 XC 135 of 640 ...
Page 159: ...Exploded View Cylinder Head Service Manual Scrambler 1200 XC 159 of 640 ...
Page 291: ...Exploded View Gear Selector Service Manual Scrambler 1200 XC 291 of 640 ...
Page 333: ...Oil Circuit Diagram Service Manual Scrambler 1200 XC 333 of 640 ...
Page 374: ...Exploded View Fuel Pump Service Manual Scrambler 1200 XC 374 of 640 ...
Page 375: ...Exploded View Fuel Rail Throttles and Injectors Service Manual Scrambler 1200 XC 375 of 640 ...
Page 377: ...Exploded View Exhaust System Service Manual Scrambler 1200 XC 377 of 640 ...
Page 378: ...Exploded View Evaporative System if fitted Service Manual Scrambler 1200 XC 378 of 640 ...
Page 619: ...Service Manual Scrambler 1200 XC 619 of 640 ...