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EZ-PILOT STEERING SYSTEM INSTALLATION INSTRUCTIONS

7

C H A P T E R

Introduction

1

In this chapter:



Technical assistance



Required components



Hardware organization

This manual describes how to install the
Trimble® EZ-Pilot® steering system.

Even if you have used another Global Navigation
Satellite System (GNSS), such as the United
States’ Global Positioning System (GPS)
products before, Trimble recommends that you
spend some time reading this manual to learn
about the special features of this product. If you
are not familiar with GNSS, visit the Trimble
website (

www.trimble.com

) for an interactive

look at Trimble and GNSS.

Technical assistance

If you have a problem and cannot find the information you need in the product documentation,
contact Trimble technical support:

1. Log into

http://agpartners.trimble.com

.

2. Click the

Feedback

link at the right of the screen. A form appears.

3. Complete the form and then click

Submit Feedback

.

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Summary of Contents for EZ-Pilot Farmall 105C

Page 1: ...13 Part number 78100 49 RS E05 78100 49 RS E05 INSTALLATION INSTRUCTIONS Trimble EZ Pilot Steering System CaseIH Tractors Farmall 75C Farmall 85C Farmall 95C Farmall 105C New Holland Tractors T4 75 T4 85 T4 95 T4 105 T5 95 T5 105 T5 115 ...

Page 2: ... name address and telephone numbers proof of purchase this Trimble warranty card a description of the nonconforming Product including the model number an explanation of the problem The customer service representative may need additional information from you depending on the nature of the problem Warranty Exclusions and Disclaimer This Product limited warranty shall only apply in the event and to t...

Page 3: ...ox on the battery terminal to prevent the battery from being reconnected remove the key from the vehicle s ignition switch and attach a Do not operate tag in the cab C WARNING Agricultural chemicals can pose serious health risks If the vehicle has been used to apply agricultural chemicals steam clean the vehicle to remove any chemical residue from the areas of the vehicle where you will be working...

Page 4: ...g when welding Avoid wearing loose clothing or jewelry that can catch on machine parts or tools C CAUTION Parts of the vehicle may be under pressure To avoid injury from pressurized parts relieve all pressure in oil air and water systems before you disconnect any lines fittings or related items To avoid being sprayed by pressurized liquids hold a rag over fill caps breathers or hose connections wh...

Page 5: ...al information 41 3 IMD 600 Unit Installation 42 Preparing the IMD 600 unit for installation 43 Mounting the IMD 600 unit in the cab 44 4 Display Connections 46 FmX integrated display 47 CFX 750 display 48 Connecting the EZ Pilot system 49 Installing the emergency stop switch 55 CFX 750 and FmX displays Installing the GNSS antenna and mounting plate 57 CFX 750 and FmX displays Installing the RTK r...

Page 6: ...EZ PILOT STEERING SYSTEM INSTALLATION INSTRUCTIONS 6 Case IH tractors 73 New Holland tractors 74 ...

Page 7: ...GPS products before Trimble recommends that you spend some time reading this manual to learn about the special features of this product If you are not familiar with GNSS visit the Trimble website www trimble com for an interactive look at Trimble and GNSS Technical assistance If you have a problem and cannot find the information you need in the product documentation contact Trimble technical suppo...

Page 8: ...illips screw driver Offset ratcheting screw driver with T20 torx bit Small thin blade screw driver Steering wheel puller 4 mm L shaped stubby hex wrench 5 mm T handle hex wrench 4 mm T handle hex wrench drill bit 1 step drill increments 20 step drill 9 16 1 increments Component Component c Steering shaft lower adapter g Bracket anti rotation d Lock telescopic extension h Flat washer M8 e Pin anti ...

Page 9: ...SYSTEM INSTALLATION INSTRUCTIONS 1 Introduction 9 Hardware organization Note the Trimble steering wheel The center cap and lock knob are included with The Trimble steering wheel P N 78200 00 must be purchased separately ...

Page 10: ...Assembling the SAM 200 EZ Pilot drive motor Installing the SAM 200 EZ Pilot drive motor Installing the Trimble steering wheel Removing the SAM 200 motor Additional information This chapter describes how to how to install the anti rotation bracket and drive motor for the EZ Pilot steering system C WARNING To avoid potentially serious personal injury or illness and to prevent damage to equipment mak...

Page 11: ...lled 5 Open all kit boxes and lay all of the parts out on a clean workbench 6 Check the contents of the boxes against the packing lists Note The left and right sides of the vehicle are referenced while standing behind the vehicle facing the normal direction of travel Removing the steering wheel C WARNING To avoid potentially serious personal injury or illness and to prevent damage to equipment mak...

Page 12: ...EZ PILOT STEERING SYSTEM INSTALLATION INSTRUCTIONS 2 EZ Pilot System Installation 12 Step 2 Remove the steering wheel center cap Pull it upwards by hand or use a 1 8 flat blade screwdriver to push it up ...

Page 13: ...with and without a telescoping wheel If equipped with a telescopic wheel use a 13 mm socket to remove the hex nut Remove the lock knob and spacer underneath Step 4 Use a 27 mm deep socket and an air or electric impact tool to remove the large hex nut Wheel with telescopic feature Spacer Wheel without telescopic feature ...

Page 14: ...ed with a telescopic wheel use the included 5 16 ID x OD x long spacer to protect the threaded lock shaft while pulling the wheel Non telescopic steering columns Use 6 mm x 1 0 x 65 mm bolts www mcmaster com P N 91280A249 Telescopic steering columns Use 6 mm x 1 0 x 100 mm bolts www mcmaster com P N 91280A358 Note There are more images for this step on the next page Telescopic steering column OTC ...

Page 15: ...EZ PILOT STEERING SYSTEM INSTALLATION INSTRUCTIONS 2 EZ Pilot System Installation 15 Steering wheel removed OEM Tools 27107 puller ...

Page 16: ...cluster Use a T20 Torx screwdriver and offset ratcheting screwdriver with T20 torx bit Two Phillips head screws are on either side just below the levers Use a 2 Phillips screwdriver Two Phillips screws are at the lower front near the bottom of the cover Example tools www snapon com Part numbers BTWOS SDMTAS20 www wihatools com Part numbers 36254 76855 Note There are more images for this step on pa...

Page 17: ...EZ PILOT STEERING SYSTEM INSTALLATION INSTRUCTIONS 2 EZ Pilot System Installation 17 x ...

Page 18: ...EZ PILOT STEERING SYSTEM INSTALLATION INSTRUCTIONS 2 EZ Pilot System Installation 18 y T20 Torx screwdriver Offset racheting screwdriver with T20 Torx bit ...

Page 19: ... System Installation 19 Step 7 Remove the cover and disconnect the wiring harness from the switches Pry the locking tabs outward and then pull the connector out of the socket Note There are more images for this step on the next page New Holland T5 series tractors ...

Page 20: ...EZ PILOT STEERING SYSTEM INSTALLATION INSTRUCTIONS 2 EZ Pilot System Installation 20 Locking tabs New Holland T5 series tractors Case IH Farmall C series tractors ...

Page 21: ...EZ PILOT STEERING SYSTEM INSTALLATION INSTRUCTIONS 2 EZ Pilot System Installation 21 Step 8 Remove the rubber dust seal if equipped Top cover removed ...

Page 22: ...ft hand forward reverse levers are possible Position the split clamp as shown in the images on the right The split clamp s clocking position depends on the lever type installed on the machine The split clamp is installed flush with the top side of the steering column tube The beveled side of the clamp faces down Tractors with mechanical forward reverse lever Position the split clamp grommet on the...

Page 23: ...Position the split clamp arm against the left hand reverser switch The split clamp is installed flush with the top of the steering column tube The beveled side of the clamp faces down Split clamp installed tractors with mechanical switch Bracket against edge of electrical switch Split clamp installed tractors with electrical switch ...

Page 24: ...NSTALLATION INSTRUCTIONS 2 EZ Pilot System Installation 24 Modifying the plastic cover Step 1 Temporarily reinstall the modified plastic cover Use the 2 Phillips screws on either side of the shroud to hold the cover in position ...

Page 25: ...CTIONS 2 EZ Pilot System Installation 25 Step 2 Install the supplied template Fit the template against the steering shaft Match the template s arms against the side of the split clamp tab and top of the plastic cover Tractors with electric switch ...

Page 26: ...2 EZ Pilot System Installation 26 Use a permanent marker to mark the location of the pilot hole Remove the plastic cover Step 3 Drill a pilot hole into the plastic cover at the mark created in Step 2 Tractors with mechanical switch Example plastic cover ...

Page 27: ...ot System Installation 27 Step 4 Use the step drill to enlarge the pilot holes to approximately 9 16 14 mm Use a 1 and 20 step drill bit Example tool http www irwin com Unibit P N 10231 1 step drill Unibit P N 10220CB 20 step drill 9 16 1 Example plastic cover ...

Page 28: ...EZ PILOT STEERING SYSTEM INSTALLATION INSTRUCTIONS 2 EZ Pilot System Installation 28 The following images shows the finished cover ...

Page 29: ...dified top column cover Rotate the split clamp to align the grommet hole with the newly created hole in the plastic cover Once aligned remove the cover and then use a 5 mm T handle hex wrench to re tighten the socket head bolts Example tool www bondhus com P N 15264 Step 2 Reconnect the wiring harness to the switches Grommet aligned with cover New Holland T5 series tractors ...

Page 30: ...RING SYSTEM INSTALLATION INSTRUCTIONS 2 EZ Pilot System Installation 30 Step 3 Reinstall the eight screws on the right left front and back of steering column Note There are more images for this step on the next page ...

Page 31: ...EZ PILOT STEERING SYSTEM INSTALLATION INSTRUCTIONS 2 EZ Pilot System Installation 31 c ...

Page 32: ...on pin into the anti rotation bracket s grommet Assembling the SAM 200 EZ Pilot drive motor Flip the motor upside down Fasten the lower spline adapter P N 78102 50 to the bottom of the motor Use the supplied 5 mm socket head screws Use a 4 mm T handle hex wrench to tighten the screws Example tool wwww bondhus com P N 15260 ...

Page 33: ...re aligned and that you have the correct lower adapter for your machine Set the SAM 200 motor assembly onto the steering shaft with the motor s electrical connector at the 5 00 or 8 00 o clock position Align the spline teeth of the steering shaft and lower adapter by hand Gently push downward on the motor or lightly tap the motor s rotor the circular ring with 6 threaded holes with a rubber dead b...

Page 34: ...ft lbs 44 54 Newton meters Step 4 Rotate the motor s electrical connector to an 8 30 or 5 00 o clock position Slide the anti rotation pin fully upward Align the slots in the pin with the threaded holes in the bottom of the motor Use a 4 mm L shaped stubby hex wrench to install the supplied 5 mm x 12 mm hex socket screws Example tool www snapon com P N AWMBS9 4 mm L shaped stubby hex wrench ...

Page 35: ... the rod counter clockwise to align the set screw with the flat face of the existing shaft Use a 3 mm L shaped stubby hex key to tighten the set screw Example tool www snapon com P N AWMBS9 Installing the Trimble steering wheel Step 1 Non telescopic steering columns only For telescopic steering columns skip this step Install the cap into the center of the Trimble steering wheel Use the provided 6 ...

Page 36: ...ering wheel to the top of the motor Use a 4 mm T handle hex wrench to tighten the screws Step 3 Telescopic steering columns only Install the supplied Trimble lock knob supplied 8 mm flat washer and the original hex lock nut Use a 13 mm deep socket to tighten the hex nut Non telescopic steering columns Telescopic steering columns Telescopic steering columns ...

Page 37: ... columns only Install the center cap onto the Trimble lock knob The images to the right show the installed SAM 200 motor Trimble steering wheel and anti rotation bracket Note There are more images for this step on the next page Telescopic steering columns T4 Farmall C series tractors T4 Farmall C series tractors ...

Page 38: ...STEERING SYSTEM INSTALLATION INSTRUCTIONS 2 EZ Pilot System Installation 38 Note There are more images for this step on the next page T4 Farmall C series tractors T4 Farmall C series tractors T5 series tractors ...

Page 39: ...EZ PILOT STEERING SYSTEM INSTALLATION INSTRUCTIONS 2 EZ Pilot System Installation 39 T5 series tractors T5 series tractors T5 series tractors ...

Page 40: ... PILOT STEERING SYSTEM INSTALLATION INSTRUCTIONS 2 EZ Pilot System Installation 40 Step 5 Find the supplied cable P N 76351 Plug connector P1 into the motor T4 Farmall C series tractors T5 series tractors ...

Page 41: ...017 www otctools com P N 7403 www autozone com United States of America only P N 27017 Grade 8 8 8 mm x 1 25 x 120 mm bolts available from www mcmaster com P N 91280A567 Place the supplied 5 16 ID x OD x long spacer over the telescopic lock shaft Alternatively you can place three 10 mm hex nuts over the telescopic lock shaft Additional information Refer to the documentation on www trimble com 5 16...

Page 42: ...ALLATION INSTRUCTIONS 42 C H A P T E R IMD 600 Unit Installation 3 In this chapter Preparing the IMD 600 unit for installation Mounting the IMD 600 unit in the cab This chapter describes how to install the IMD 600 unit in the vehicle ...

Page 43: ... injury or illness and to prevent damage to equipment make sure that you read and understand the Safety Information chapter Step 1 Fasten the provided sub plate to the IMD 600 unit as shown using the supplied 8 32 screws Tighten the screws using a 2 Phillips screwdriver Step 2 Wipe the bottom of the plate with an alcohol wipe and applied the supplied VHB tape to the plate ...

Page 44: ...s placed on top of the unit may cause vibration which will degrade the steering accuracy where the electrical connector and cable will not be stepped on If the unit is pushed out of alignment from its original mounting orientation steering accuracy will be degraded either in line with or at 90 angles to the vehicle s forward travel direction Nonorthognal angles will cause performance degradation N...

Page 45: ...aterial For this series of tractors Trimble recommends the shelf behind the operator s seat Clean the area with an alcohol wipe to ensure good adhesion of the VHB tape B Tip Adhere the IMD 600 unit to a metal surface only Do not attempt to apply the VHB to plastic material Step 2 Peel the release liner from the tape on the mount plate and place the IMD 600 unit on the shelf as shown Press it firml...

Page 46: ... FmX integrated display CFX 750 display Connecting the EZ Pilot system Installing the emergency stop switch CFX 750 and FmX displays Installing the GNSS antenna and mounting plate CFX 750 and FmX displays Installing the RTK radio antenna This chapter describes the cabling connections for the Trimble display ...

Page 47: ...play to Sonalert cable 84668 d Antenna cable 50449 j CAN terminator 59783 e SAM 200 steering motor 83382 xx k Display to Field IQ cable 75834 f IMD 600 to SAM 200 to CAN power cable 76351 l Basic power cable 67258 g IMD 600 unit 83390 xx m FmX integrated display 93100 xx h Sonalert device 43104 n Display power cable 66694 c d e f g h i k l m n j To vehicle battery ...

Page 48: ...play to Sonalert cable 84668 d Antenna cable 50449 j CAN terminator 59783 e SAM 200 steering motor 83382 xx k Display to Field IQ cable 75834 f IMD 600 to SAM 200 to CAN power cable 76351 l Basic power cable 67258 g IMD 600 unit 83390 xx m CFX 750 display 94100 xx h Sonalert device 43104 n Display power cable 77282 c d e f g h i k l m n j To vehicle battery ...

Page 49: ...r switch the negative pole in this example Attach this terminal side just past the main disconnect so that it is as close as possible to the battery but still gets disconnected when the master disconnect is turn off Failure to do so can result in damaging the display Step 1 Connect the power cable to the battery Note There is another image for this step on the next page Cable P N 67258 to Master d...

Page 50: ...ions 50 Step 2 Connect the basic power cable to the cable P N 76351 Also connect one of the following FmX display power cable P N 66694 CFX 750 display power cable P N 77282 Step 3 Connect the power cable to the display FmX integrated display Example battery connection ...

Page 51: ...EZ PILOT STEERING SYSTEM INSTALLATION INSTRUCTIONS 4 Display Connections 51 CFX 750 display Step 4 Plug in the 12 pin CAN connection on P N 75834 FmX display Port C or D CFX 750 display Port B ...

Page 52: ...UCTIONS 4 Display Connections 52 Step 5 Connect the 4 pin CAN plug on P N 75834 to the 4 pin CAN receptacle on P N 76351 Step 6 Connect the CAN terminator P N 59783 to the cable P N 76351 Step 7 Connect the black 12 pin plug to the IMD 600 unit ...

Page 53: ... Display Connections 53 Step 8 Connecting the Sonalert device FmX display Plug the Sonalert adapter into port A CFX 750 display Connect the Sonalert adapter 12 pin plug to the cable P N 75834 Both displays Connect the Sonalert device to the adapter cable ...

Page 54: ...EZ PILOT STEERING SYSTEM INSTALLATION INSTRUCTIONS 4 Display Connections 54 Step 9 Plug the round SAM 200 connector into the SAM 200 motor ...

Page 55: ...ions 55 Installing the emergency stop switch Mount the stop switch in a prominent location in the cab where it is easily accessible in case of an emergency Step 1 Locate the emergency stop switch Step 2 Push the white release button to remove the top half of the switch ...

Page 56: ...lay Connections 56 Step 3 Remove the nut and washer Step 4 In the selected prominent location drill a 7 8 hole and then mount the switch with the washer and nut Step 5 Route the switch wires and then reattach the lower housing Example stop switch installation ...

Page 57: ... on the centerline of the vehicle If it is not possible to mount the antenna over the fixed axle measure the offset and enter it in the settings Keep the antenna mounted level Clean the antenna s mounting location on the roof of the cab with denatured alcohol to remove oil and dust Use an adhesive promoter to increase the bonding between the foam tape and the plastic cab roof Any surface with adhe...

Page 58: ...rips and then apply the plate to the cab roof exactly on the centerline of the machine Ensure that the foam strips make even contact with the surface Apply pressure to adhere Step 3 Attach the GNSS antenna to the center of the 5 x 5 plate P N 62034 Example antenna mount Centerline of machine Example antenna mount Farmall series tractors Example antenna mount ...

Page 59: ...TALLATION INSTRUCTIONS 4 Display Connections 59 Step 4 Attach the Trimble display s coaxial cable to the antenna and then route the cable into the cab Secure the cable along the route Example antenna mount Farmall series tractors ...

Page 60: ... the RTK antenna will be installed Push down on the roof to find a firm location Clean the antenna s mounting location on the roof of the cab with denatured alcohol to remove oil and dust Use an adhesive promoter to increase the bonding between the foam tape and the plastic cab roof Any surface with adhesive promotor applied will attract dirt Apply the chemical to a very small area Example adhesiv...

Page 61: ... apply the plate to the cab roof Ensure that the foam strips make even contact with the surface Apply pressure to adhere Step 4 Attach the magnetic radio antenna base to a 5 x 5 plate P N 62034 Step 5 Route the RTK antenna s coaxial cable into the cab and connect the cable to the Trimble display Secure the cable along the route Example antenna mount Example antenna mount ...

Page 62: ...A P T E R Remote Engage 5 In this chapter Installing the remote engage switch Setting up the CFX 750 display Setting up the FmX integrated display This chapter describes how to install and set up remote engage for the EZ Pilot system on FmX and CFX 750 displays ...

Page 63: ...EZ PILOT STEERING SYSTEM INSTALLATION INSTRUCTIONS 5 Remote Engage 63 Installing the remote engage switch FmX integrated display ...

Page 64: ...gage button on the screen Press the EZ Remote Engage button Press an external foot or rocker switch These instructions cover the method for the foot or rocker switch Step 1 Locate the foot or momentary rocker switch that will be used Locate the remote engage adapter cable P N 88506 which is included with the Foot switch kit P N 78150 00 or purchased separately ...

Page 65: ...Step 3 Foot switch Hold the receptacle with the lock facing upward Insert the black wire on the right side the white wire in the middle and the green wire on the left Note If you purchased P N 78150 the correct connector is already attached Rocker switch Insert the wires into the right and middle sockets Orientation does not matter ...

Page 66: ... receptacle Step 5 Connect the attached receptacle to the 3 pin DTM plug on the remote engage adapter cable Step 6 Plug the other end of the remote engage adapter cable into the port replicator pins 10 and 11 on the EZ Pilot cable connected to one of the following CFX 750 display Port B FmX display Port C ...

Page 67: ...te Engage 67 Note For CFX 750 installations with a Sonalert you must plug the ground wire from pin 10 into pin 8 the red wire in this example Step 7 Route the cables to the required location Foot switch Rocker switch Example installation Example installation ...

Page 68: ...ote Engage 68 Setting up the CFX 750 display Step 1 On the display go to Settings Vehicle Auto Steer EZ Pilot Setup Press External Switch Step 2 Select Remote engage and then press the Checkmark The External Switch now shows Remote Engage and is ready to use ...

Page 69: ...LATION INSTRUCTIONS 5 Remote Engage 69 Setting up the FmX integrated display Step 1 On the display select EZ Pilot and then press Setup Step 2 Select the Engage tab Step 3 From the External Switch drop down menu select Remote Engage ...

Page 70: ...LOT STEERING SYSTEM INSTALLATION INSTRUCTIONS 70 C H A P T E R Final Machine Check 6 In this chapter Performing the final machine check EZ Pilot calibration tips Front wheel steer tractors Vehicle measurements ...

Page 71: ...ing IMD 600 unit mounting orientation Antenna height Antenna to axle offset and Roll offset Machine type Machine Wheelbase Angle per Turn left Angle per Turn right Motor Speed Override Sensitivity EZ Pilot calibration tips Configure the Trimble display to show travel speed on the map view screen Adjust the Angle per Turn value within 3 degrees of the calculated calibration value for your machine m...

Page 72: ...eeds were 2 7 mph The CFX 750 display was running software version 4 05 Advanced parameters Item Value Vehicle Type 2WD MFWD tractor Motor Speed High Angle Per Turn Left or Right 16 3 Online Aggressiveness 125 Approach Aggressiveness 145 Override Sensitivity 20 Freeplay left or right 0 Item Value Estimate Bias Angle Off Dynamic Approach Angle Off Steering Slew Limit 40 deg sec Steering Acceleratio...

Page 73: ...t check the dimensions against your machine Case IH tractors Models Farmall 75C Models Farmall 85C 95C 105C Wheel Base 4WD A Wheel Base 2WD A Antenna Height B Antenna Axle Offset C 208 cm 82 213 cm 84 251 cm 99 112 cm 44 forward Wheel Base 4WD A Wheel Base 2WD A Antenna Height B Antenna Axle Offset C 226 cm 89 231 cm 91 267 cm 105 56 cm 22 forward B A C GPS antenna ...

Page 74: ... Wheel Base 4WD A Wheel Base 2WD A Antenna Height B Antenna Axle Offset C 208 cm 82 213 cm 84 251 cm 99 112 cm 44 forward Wheel Base 4WD A Wheel Base 2WD A Antenna Height B Antenna Axle Offset C 226 cm 89 231 cm 91 267 cm 105 56 cm 22 forward Wheel Base 4WD A Wheel Base 2WD A Antenna Height B Antenna Axle Offset C 226 cm 89 231 cm 91 267 cm 105 56 cm 22 forward ...

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