Grouser Products AG240 Owner'S Manual & Parts Book Download | Manualshive

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Date 4-8-2019

PN: 63-41663

AG240 Dozer

with FH-440 Front Hitch

Owner’s Manual & Parts Book

Purchase Date

Serial Number

Model Number

Tractor Model

Dealer

Serial #:10205555-...

Grouser Products

755 2nd Ave NW - West Fargo, ND 58078

Phone:

1-800-747-6182

Fax:

1-701-282-8131

E-mail:

[email protected]

Website:

www.grouser.com

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Summary of Contents for AG240

Page 1: ...nt Hitch Owner s Manual Parts Book Purchase Date Serial Number Model Number Tractor Model Dealer Serial 10205555 Grouser Products 755 2nd Ave NW West Fargo ND 58078 Phone 1 800 747 6182 Fax 1 701 282 8131 E mail grouser grouser com Website www grouser com ...

Page 2: ...WKH IDPLO RI VDWLV HG URXVHU EODGH RZQHUV URXVHU 3URGXFWV LV FRPPLWWHG WR RႇHULQJ TXDOLW SURGXFWV WR KHOS SURIHVVLRQDOV LQ WKHLU GDLO MREV H DUH DOVR FRPPLWWHG WR SURYLGLQJ RX WKH KLJKHVW OHYHO RI FXVWRPHU VDWLVIDFWLRQ SRVVLEOH JDLQ WKDQN RX IRU RXU SDWURQDJH H ORRN forward to serving you 7KLV PDQXDO FRQWDLQV LQIRUPDWLRQ FRQFHUQLQJ WKH RSHUDWLRQ DGMXVWPHQW VDIHW DQG PDLQWHQDQFH RI WKH R HU DQG FH ...

Page 3: ...JH SDUNLQJ EUDNH VFDSLQJ K GUDXOLF ÀXLG XQGHU SUHVVXUH FDQ SHQHWUDWH VNLQ FDXVLQJ VHULRXV LQMXU I ÀXLG LV LQMHFWHG LQWR VNLQ REWDLQ medical attention immediately 2 127 XVH RXU KDQG WR FKHFN IRU OHDNV 8VH D SLHFH RI FDUGERDUG RU SDSHU WR VHDUFK IRU OHDNV Stop the engine and relieve pressure before connecting or disconnecting lines 7LJKWHQ DOO FRQQHFWLRQV EHIRUH VWDUWLQJ WKH HQJLQH RU SUHVVXUL LQJ O...

Page 4: ...ADEQUATE CLEARANCE BETWEEN TIRES AND BACK OF BLADE SYSTEM 27 40425 SEE OWNER S MANUAL FOR CORRECT EXTENSION TO GAIN ADEQUATE CLEARANCE PN 27 40425 Decals 27 9503 PN 27 9503 PN 27 2409 HIW DQG 5LJKW 6LGH See Page 15 for Extension ...

Page 5: ...WLJKWHQ DQ ORRVH EROWV WR WRUTXH VSHFL FDWLRQV RQ SDJH KHFN UHSODFHDEOH FXWWLQJ HGJH IRU ZHDU HQVXULQJ WKHUH LV HQRXJK PDWHULDO WR SUHYHQW SHUPDQHQW GDPDJH WR WKH EODGH KHFN K GUDXOLF F OLQGHUV DQG KRVHV IRU GDPDJH RU OHDNV RU UHSODFHPHQW SDUWV VHH K GUDXOLF SDJHV IRU RXU VSHFL F system If equipped with hydraulic multi coupler see page 19 20 for hydraulic multi coupler maintenance 0DNH VXUH DOO QR...

Page 6: ...ODWFK DQG SXVK WKH TXLFN DWWDFK ORFN KDQGOH WR GLVHQJDJH WKH TXLFN DWWDFK SLQV 6WDUW WUDFWRU GLVHQJDJH WKH SDUNLQJ EUDNH DQG ORZHU WKH EODGH XQWLO FXWWLQJ HGJH LV RQ WKH JURXQG 6 Continue to slowly lower the lift system to disengage the blade 6ORZO EDFN DZD IURP WKH EODGH KHQ OLIW V VWHP LV FOHDU IURP WKH EODGH UDLVH WKH OLIW V VWHP 6KXW Rႇ WKH WUDFWRU HQJLQH DQG VHW WKH SDUNLQJ EUDNH 3XOO WKH TXL...

Page 7: ...Shoe Mount 240 14 43 7767 1 1 1 1 Cylinder Pin Clip 15 43 9582 1 1 1 1 Pin 16 50 15458 2 2 2 2 12 Round Mushroom Skid Shoe 17 50 40855 2 2 2 2 Threaded Rod Skid Shoe 18 50 40857 2 2 2 2 Handle Skid Shoe 19 58 9369 2 2 2 2 Straight 1 8 NPT Grease Zerk 20 70 20609 1 1 1 1 1 Hex Center Lock Nut Gr 2 NC 21 70 20646 24 28 32 36 5 8 Hex Top Lock Nut Gr 5 NC ITEM NO PART NO 10 QTY 12 QTY 14 QTY 16 QTY DE...

Page 8: ...utting Edge ITEM NO PART NO 12 QTY 14 QTY 16 QTY DESCRIPTION 12 34 40852 2 2 2 Retractable Spring Plunger 3 8 13 34 40853 4 4 4 Knob 1 1 2 Ball 14 34 40859 2 2 2 Spring Clip 1 3 16 15 40 40739 2 2 2 Skid Shoe Mount 240 16 44 15339 1 1 1 Back Drag Plate 17 44 16880 1 1 1 Ag Series Name Plate 18 44 14830 1 1 1 Custom Name Plate 19 50 15458 2 2 2 12 Round Mushroom Skid Shoe 20 50 40855 2 2 2 Threaded...

Page 9: ...r Dozer Metal Serial Tag 10 29 7950 5 2 Cutting Edge 11 29 7950 6 2 Cutting Edge 11 29 7950 7 2 Cutting Edge 11 29 7950 8 2 Cutting Edge ITEM NO PART NO 10 QTY 12 QTY 14 QTY 16 QTY DESCRIPTION 12 34 40852 2 2 2 2 Retractable Spring Plunger 3 8 13 34 40853 4 4 4 4 Knob 1 1 2 Ball 14 34 40859 2 2 2 2 Spring Clip 1 3 16 15 40 40739 2 2 2 2 Skid Shoe Mount 240 16 44 16880 1 1 1 1 Ag Series Name Plate ...

Page 10: ... Nut Elbow 90 JIC 6500 8 8 2 2 24 32 18400 Tilt Frame 2 0 1 25 32 18410 Angle Frame 2 0 1 1 26 34 12932 Cylinder Saddle 2 2 27 34 12933 Hose Clamp 2 2 28 34 13807 Spring Hose Support 1 29 34 18888 GR 12 Green Spiral Band 2 30 34 18888 RD 12 Red Spiral Band 2 2 31 35 17260 240 Formed Steel Line 2 2 32 35 31010 25 x 3 8 8 JIC 8 JIC Hose w Cordura 2 2 33 35 31013 28 x 3 8 8 JIC 8 JIC Hose w Cordura 2...

Page 11: ...11 1 42 7 7 46 6 DETAIL A 28 12 40 13 A 36 35 19 47 2 15 43 21 11 23 1 22 32 33 45 39 44 3 24 41 4 14 16 17 38 25 30 29 34 9 Hydraulic Angle Hydraulic Tilt or Hydraulic Angle No Tilt System ...

Page 12: ...12 23 20 19 DETAIL A 22 18 17 3 21 12 32 2 9 18 33 27 5 16 11 29 31 10 22 6 24 8 A Lift System ...

Page 13: ...Nyloc Nut 33 2 70 20604 1 2 Hex Center Lock Nut NC NOTE When ordering cylinder seal kits the part number on the cylinder is needed The number is stamped on the base end of the cylinder opposite of the hydraulic ports No On Cylinder Part No Description 26 34748 49 12272 Seal Kit 5 x 12 Nitrided Rod See Page 21 for hydraulic schematic Item Qty Part No Description 1 1 11 19000 FH 440 Lower Arm 2 1 11...

Page 14: ...8 ID x 503 OD x 375 Spacer 6 1 34 17799 Latch Spring 7 1 39 16931 Latch 8 1 39 3072 Rubber Handle 9 2 43 40765 Pin 240 Lock Out 10 1 45 18300 Quick Attach 11 2 57 20742 3 8 Flat Washer 12 5 57 20792 3 8 Fender Washer 13 4 57 40408 3 8 Flat Nylon Washer 14 1 70 20610 1 4 Nyloc Hex Nut Gr 5 NC 15 2 70 20612 3 8 Nyloc Hex Nut Gr 5 NC 16 1 75 16915 L Link Assembly 17 1 75 16915 R Link Assembly 7 8 1 4...

Page 15: ...3 Twin Stacking Bolt TS STB 03 Y 56H 1 6 18 19314 02 Twin Safety Plate TS SAF 02 Y 1 7 25 34321 Tappet Quick Coupler Female 4 2 8 25 34342 Tappet Quick Coupler Male 4 2 9 25 3453 Pioneer Dust Cap Tilt Green 2 10 25 3454 Pioneer Dust Plug Tilt Green 2 11 25 3455 Pioneer Dust Cap Angle Red 2 2 12 25 3456 Pioneer Dust Plug Angle Red 2 2 13 31 34051 Straight Thread Elbow 90 JIC x O Ring 6801 8 10 8 14...

Page 16: ...r 5 NC 13 6 16 21125 1 2 x 1 1 4 Carriage Bolt Gr 5 NC 14 1 44 19348 L 240 Top Ext for U End Plates Left 15 1 44 19348 R 240 Top Ext for U End Plates Right 16 12 57 20744 1 2 Flat Washer 17 12 70 20604 1 2 Hex Center Lock Nut Gr 2 NC 240 Box End Plates 19350 K Item Qty Part No Description 1 10 16 20219 3 4 x 2 1 4 Hex Bolt Gr 5 NC 2 2 44 19350 240 1 2 Bent End Plates Std Straight 3 10 70 20607 3 4...

Page 17: ...sion Left 9 1 15 19215 R 240 1 End Extension Top Extension Right 10 10 16 21124 1 2 x 1 Carriage Bolt Gr 5 NC 11 10 57 20744 1 2 Flat Washer 12 10 70 20604 1 2 Hex Center Lock Nut Gr 2 NC 240 2 End Extension Kit 17525 2 A Item Qty Part No Description 1 1 15 17525 2 L 2 End Extension Left 2 1 15 17525 2 R 2 End Extension Right 3 10 16 20218 3 4 x 2 Hex Bolt Gr 5 NC 4 8 16 21666 5 8 x 1 3 4 Plow Bol...

Page 18: ... 29 7950 6 6 5 8 x 6 Double Bevel Cutting Edge 3 12 70 20646 5 8 Hex Top Lock Nut Gr 5 NC 7 5 8 x 6 Cutting Edge w Hardware Kit 7950 7K Item Qty Part No Description 1 12 16 21666 5 8 x 1 3 4 Plow Bolt Gr 5 NC 2 1 29 7950 7 7 5 8 x 6 Double Bevel Cutting Edge 3 14 70 20646 5 8 Hex Top Lock Nut Gr 5 NC 8 5 8 x 6 Cutting Edge w Hardware Kit 7950 8K Item Qty Part No Description 1 16 16 21666 5 8 x 1 3...

Page 19: ...rt Fixed 7 4 25 19865 Multi Coupling Plate Coupler Female 8 1 25 19866 Multi Coupling Plate 4 Port Mobile 9 1 25 19867 Multi Coupling Plate 4 Port Cap 10 4 25 19870 Multi Coupling Plate Coupler Male 11 8 25 40407 Multi Coupling Plate Snap Ring 12 4 31 34040 Straight JIC x O Ring 6400 08 08 13 4 31 34150 Straight Thread Elbow 45 JIC x O Ring 6802 8 8 14 4 57 20740 1 4 Flat Washer 15 2 70 20604 1 2 ...

Page 20: ...5 Multi Coupling Plate Coupler Female 6 1 25 19869 Multi Coupling Plate 2 Port Mobile 7 1 25 19871 Multi Coupling Plate 2 Port Cap 8 2 25 19870 Multi Coupling Plate Coupler Male 9 4 25 40407 Multi Coupling Plate Snap Ring 10 2 31 34040 Straight JIC x O Ring 6400 08 08 11 2 31 34150 Straight Thread Elbow 45 JIC x O Ring 6802 8 8 12 4 57 20740 1 4 Flat Washer 13 2 70 20604 1 2 Hex Center Lock Nut Gr...

Page 21: ...echanism area C On the face of the plates and couplings D In case of contamination remove it with a cloth and or compressed air 3 Check that there is still a lubricant anti corrosion grease or silicone see 4 Note 1 On the pins A Inside the cam B In the locking mechanism area C Connect the mobile and fixed halves together 5 After Each Use Disconnect the mobile half from the fixed half 1 Clean all c...

Page 22: ...blow the contamination out Do Not press hard on the seal as contamination can scratch the seal surface 5 Using a non marring tool depress the valve face and remove the metal ZLUH 5HOHDVH WKH YDOYH WR WKH ÀXVK position Cleaning The Female Bushing 1 Make sure the coupling is securely fastened into the plate or place in a vice 2 Using a non marring tool depress the outer ring to expose the bushing Th...

Page 23: ...Angle Angle Cylinder Left Red Spiral Band Red Plug Orange Spiral Band Orange Cap Red Spiral Band Red Cap Red Spiral Band Red Cap Green Spiral Band Green Plug Green Spiral Band Green Cap Green Spiral Band Green Cap Red Spiral Band Red Cap Red Spiral Band Red Plug Orange Spiral Band Orange Cap Green Spiral Band Green Cap Green Spiral Band Green Plug Green Spiral Band Green Cap Red Spiral Band Red Ca...

Page 24: ...LQFOXGLQJ ODFN RI SURSHU OXEULFDWLRQ RU LPSURSHU XVH 7KHUHIRUH URXVHU 3URGXFWV OLDELOLW XQGHU WKLV ZDUUDQW VKDOO QRW EH HႇHFWLYH or actionable unless the equipment is assembled maintained and operated in accordance with the operating LQVWUXFWLRQV DFFRPSDQ LQJ WKH HTXLSPHQW URXVHU 3URGXFWV VKDOO KDYH QR OLDELOLW LI WKH HTXLSPHQW KDV EHHQ DOWHUHG RU UHZRUNHG ZLWKRXW WKH ZULWWHQ DXWKRUL DWLRQ RI URXV...

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