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Traub TNL20, Operating Instructions Manual

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7

Transport and installation

TNL20
DTE022EN - 14.03.2022

Safety

Explanation of symbols

This Chapter explains the symbols that are used in the user documentation to 

call attention to dangers and important information.

This symbol warns against a direct, imminent danger to the life and 

health of individuals. Failure to observe this danger warning may 

result in severe health impairment such as perilous injury and even 

death.

This symbol warns against a direct, imminent danger from elec-

tricity. Failure to observe this danger warning may result in severe 

health impairment such as perilous injury and even death.

This symbol indicates important notes for the proper operation of 

the machine. Failure to observe this information may result in dam-

age to or malfunction of the machine or its components.

Safety instructions and technical specifications  

The INDEX TRAUB user documentation and, in particular, the doc-

ument 

“Safety Instructions and Technical Specifications”

 must be 

observed.  

The document is part of the INDEX TRAUB user documentation.

Summary of Contents for TNL20

Page 1: ...DTE022EN 02 08 2022 08 22 Ru Transport Aufstellung Inbetriebnahme 20059252 Transport Installation Commissioning TNL20 OPERATING INSTRUCTIONS Transport and installation...

Page 2: ...word on copyright This document is protected by copyright and was originally compiled in German The duplication and distribution of this document or parts thereof is prohibited without prior consent o...

Page 3: ...ements 16 Floor condition 16 Fastening anchoring 16 Ambient conditions 17 Floor trough 17 Compressed air supply 17 Operating material to be provided 17 Pumps and tanks 17 Connection to local extractio...

Page 4: ...transport support 47 Transporting machine to installation site 50 Installation of the machine Installation of the machine 51 51 Electrical connection 51 Aligning and anchoring the machine 51 Removing...

Page 5: ...DTE022EN 02 08 2022 Operating material Operating material 67 67 Overview of operating materials 67 Pneumatic connection Pneumatic connection 69 69 Provision of compressed air 69 Air consumption 69 Swi...

Page 6: ...Table of Contents 6 Transport and installation TNL20 DTE022EN 02 08 2022...

Page 7: ...th This symbol warns against a direct imminent danger from elec tricity Failure to observe this danger warning may result in severe health impairment such as perilous injury and even death This symbol...

Page 8: ...the machine or with the customer They must not be sent back to TRAUB Remove all transport locks prior to commissioning Store the removed transport locks in a safe place so they are avail able for ano...

Page 9: ...ensure that the cargo is not able to slip The transport vehicles must be able to produce sufficient traction and braking forces for safe transport Dimensions and masses The machine and control cabinet...

Page 10: ...10 Transport and installation TNL20 DTE022EN 14 03 2022 Safety...

Page 11: ...lation TNL20 DTE022EN 14 03 2022 Installation plan Installation plan TNL20 simplified The corresponding installation and layout plan must be requested before the machine is installed Example shown 100...

Page 12: ...12 Transport and installation TNL20 DTE022EN 14 03 2022 10011014149 Installation plan ca 2290 Option Option Installation plan TNL20 with iXcenter simplified Example shown...

Page 13: ...be found in Chapter Diagrams and drawings on the supplied data carrier and the controller iXpanel installation required Take the size dimensions and masses of each unit into consideration Suitable tra...

Page 14: ...carried out from the control cabi net side Transport by crane is only possible in exceptional circumstances and following consultation with the machine manufacturer A special transport device must be...

Page 15: ...rkpieces Dimensions and weights TNL20 9 9B 11 Length Basic machine with workpiece removal unit optional with iXcenter optional mm 2280 2823 2967 Depth Basic machine with iXcenter optional mm 1540 2290...

Page 16: ...st be no expansion joints in the area of the machine footprint The guidelines and regulations applicable in the country of use must be followed Les diff rentes directives et prescriptions en vigueur d...

Page 17: ...evenness may cause the floor trough to contact the machine base machine components Compressed air supply See Chapter Pneumatic connection Operating material to be provided See Chapters Operating mater...

Page 18: ...delivery of the machine It must be installed outside the machine according to DIN EN 60204 1 If a pre transformer is required the main circuit breaker must be installed after the pre transformer i e...

Page 19: ...l of used operating materials The guidelines and regulations applicable in the country of use must be followed Decide in advance on how to dispose of used operating fluids such as hydraulic fluid lubr...

Page 20: ...20 Transport and installation TNL20 DTE022EN 14 03 2022 General...

Page 21: ...the specified positions so that the transport locks can be attached Axis Location Main spindle Sliding headstock operation Z1 115 0 Sliding fixed headstock operation Z1 70 0 Counter spindle Z4 281 0 X...

Page 22: ...nes the disconnected connection kits or pipelines must be sealed with plugs Example shown Hose from lifting pump for chip conveyor Connection kits Corrosion protection Before delivery all machines are...

Page 23: ...2x Lower tool carrier front working attachment and counter spindle 11096850 Transport lock Upper tool carrier 11096849 Transport lock Workpiece removal unit 11096753 Bracket Operating panel 12007235...

Page 24: ...ansport and installation TNL20 DTE022DE 02 08 2022 Preparing the machine for transport Transport lock main spindle Sliding headstock operation Transport lock P N 11096597 Sliding fixed headstock opera...

Page 25: ...transport Transport lock lower tool carrier front working attachment and counter spindle incl 2x blanking plugs for tool mounting Transport lock P N 11096850 Blanking plugs 2x Removing the transport...

Page 26: ...26 Transport and installation TNL20 DTE022DE 02 08 2022 Preparing the machine for transport Transport lock upper tool carrier Transport lock P N 11096849...

Page 27: ...27 Transport and installation TNL20 DTE022DE 02 08 2022 Preparing the machine for transport Transport lock workpiece removal unit Transport lock P N 12030639...

Page 28: ...e for transport Transport locks operating panel Attach the bracket for axial transport securing of the control panel to the existing threaded pins using suitable flange nuts Transport lock P N 1200723...

Page 29: ...29 Transport and installation TNL20 DTE022DE 02 08 2022 Preparing the machine for transport Transport locks work area door Transport lock top P N 12067586 Transport lock bottom P N 12074364...

Page 30: ...2022 Preparing the machine for transport Transport lock iXcenter optional Move iXcenter to the required transport position and secure it with the locking pin Affix the transport bracket P N 12007236...

Page 31: ...31 Transport and installation TNL20 DTE022DE 02 08 2022 Preparing the machine for transport Transport lock P N 12036538 Attach the transport strip P N 12036538...

Page 32: ...DTE022DE 02 08 2022 Preparing the machine for transport Attaching the drip pan Fasten the drip pan to the underside of the machine with screws The drip pan can be mounted on the eyebolt for installati...

Page 33: ...ition Machine components and accessories are placed and fastened on pallets The control cabinet contains The necessary logs such as geometry or safety log Installation plan Key for the operating panel...

Page 34: ...NL20 DTE022DE 24 06 2021 Transporting the machine Machine center of gravity S Basic machine TNL20 S3 S S S2 S S S1 Center of gravity S TNL20 9 TNL20 9B TNL20 11 S1 mm 1105 1130 S2 mm 980 1020 S3 mm 64...

Page 35: ...NL20 DTE022DE 24 06 2021 Transporting the machine Center of gravity S TNL20 9 TNL20 9B TNL20 11 S1 mm 1173 1197 S2 mm 966 1002 S3 mm 768 766 Values may vary slightly Machine center of gravity S TNL20...

Page 36: ...protection fan Dimensions and weights TNL20 9 9B 11 Length approx Basic machine mm 2970 Depth Basic machine with iXcenter optional mm 2000 2300 Height without indicator lamp approx 350 mm Basic machi...

Page 37: ...of the fork lift truck when transporting the machine The fork arms must be inserted in the openings on the control cabinet side to lift the machine When setting the machine down ensure that the fork a...

Page 38: ...y truck To avoid heavy impact during transport the truck should have air suspension Example of transporting on a truck loading platform Transport the machine with the control cabinet side on the left...

Page 39: ...machine Wooden planks The two wooden planks 2000 mm long must be wider than the machine to improve its stability The two wooden planks should only rest on the non slip rubber mats at the outer bearing...

Page 40: ...installation TNL20 DTE022DE 24 06 2021 Transporting the machine 4 or 6 non slip rubber mats 9 mm thick Truck loading platform Wooden plank approx 2300 mm long TNL20 with iXcenter optional Illustratio...

Page 41: ...ting the machine Diagonal lashing The machine must be diagonally lashed to the loading platform with suit able straps For this purpose 6 rotatable load brackets are to be screwed into the M24 thread i...

Page 42: ...g the machine Insert the fork arms in the openings on the control cabinet side of the ma chine and unload it from the truck When setting the machine down ensure that the fork arms are not tilted other...

Page 43: ...rt and installation TNL20 DTE022DE 24 06 2021 Transporting the machine For the TNL20 with iXcenter extension the 2 transport feet trans port locks need to be removed Remove the tool transport lock P N...

Page 44: ...allation site by a forklift and place it in the desired installation position Lower the machine so that the 4 footplates 3 can just be pushed under the 4 bearing points Ensure that the adjusting screw...

Page 45: ...nly if the ground is absolutely even and horizontal Attaching the transport rollers The trolleys must always be parallel to the load Connect the rigid transport rollers to a rod Connect the steerable...

Page 46: ...tallation site and or moved into the position required for installation The transport supports necessary for this can be found in the accessories to the machine Screw the 4 adjusting screws 1 in to th...

Page 47: ...ransporting the machine Mounting transport support Attach the transport support with its screws to front right side of the ma chine The transport support is fitted with a profile on its underside for...

Page 48: ...rt rollers Risk of crushing on ramps or uneven floors Secure the machine against unintentional rolling away 2 or 4 hydraulic jacks are needed to lift the machine Apply the hydraulic jacks in the area...

Page 49: ...rt rollers Ensure that the adjusting screws do not make contact with the floor nor graze the floor during transport Correct the position of the adjusting screws if needed Next place the steerable tran...

Page 50: ...first evenly lift the side of the machine with the steerable transport roller until the transport roller can be pulled out Set the machine down to the point that the footplates 3 can still be slid und...

Page 51: ...A D see layout and installation plan upward until it lifts completely off of the footplate Loosen and remove the cover 4 4 Place a spirit level on the surface 5 provided on the main spindle 5 Align t...

Page 52: ...ach Tightening torque max 80 Nm Use an 18 mm dia masonry drill to drill a 125 mm deep hole in the founda tion through the holes in each of the two connection brackets Insert a mortar cartridge and thr...

Page 53: ...see Chapter Preparing the machine for transport Removing the transport lock P N 11096850 During removal all screws of the transport lock must be removed After removing the transport locks and drip pan...

Page 54: ...54 Transport and installation TNL20 DTE022DE 24 06 2021 Installation of the machine TNL20 with iXcenter optional Position the iXcenter as required and place it on the floor with the 2 locking feet...

Page 55: ...ing the machine with cutting oil When operated with cutting oil the machine is fitted as standard with a shutoff damper for fire protection Operating the machine with emulsion If the operator does not...

Page 56: ...n TNL20 DTE022DE 24 06 2021 Installation of the machine Attachment of decentralized extraction system without fire extinguishing sys tem Attachment of decentralized extraction system with fire extingu...

Page 57: ...crushing Before the steering roller and adjustable foot are removed the chip conveyor must be secured accordingly to prevent it from tilting Installation of chip conveyor Refer to the illustrations o...

Page 58: ...al equipment Contact surface 1 2 3 Installation of chip conveyor For custom applications on the left The chip conveyor can be moved by up to 600 mm to the left by 560 mm for configuration level Workpi...

Page 59: ...59 Transport and installation TNL20 DTE022DE 24 06 2021 Installing configuration levels and additional equipment Sealing between chip conveyor and machine Set clearance approx 3 5 mm...

Page 60: ...e Fitting the chip pan From the left standard Installation can also be with the cover and spacer plate a fitted provided other fittings are provided on the left The cover and spacer plate a is fitted...

Page 61: ...24 06 2021 Installing configuration levels and additional equipment Splash guard plate on the chip conveyor chip pan Mount the splash guard plate between the chip conveyor chip pan and the inside of...

Page 62: ...ff the pallet using suitable lifting gear Position the cooling lubricant system at the machine according to the instal lation plan Remove the blanking plugs from the connection kits and connect the co...

Page 63: ...workpiece removal unit for removing workpieces through the counter spindle to the machine and lift it from the pallet using suitable lifting gear Detach the cover from the side of the machine Positio...

Page 64: ...rface provided Remove the cover on the back and establish the electrical connection of the workpiece removal unit at the interface provided Fit the half shell b required for the workpiece removal unit...

Page 65: ...binding They must be available to INDEX TRAUB s customer service at any time The machine must be connected to the electrical supply network via the main switch multi wire cable The connection must be...

Page 66: ...66 Transport and installation TNL20 DTE022EN 14 03 2022 Electrical connection...

Page 67: ...in the document Notes on Operating Materials must be observed The required amount of the operating materials to be filled can be obtained from the relevant fluid diagrams Amount liter Designation Init...

Page 68: ...68 Transport and installation TNL20 DTE022DE 24 06 2021 Operating material...

Page 69: ...es on Operating Materials must be observed The required amount of the operating materials to be filled can be obtained from the relevant fluid diagrams The required compressed air is conditioned in a...

Page 70: ...70 Transport and installation TNL20 DTE022DE 24 06 2021 Pneumatic connection...

Page 71: ...ety devic es This must also be done during operation at reasonable regular intervals but at least after each repair and maintenance Turn on from the main switch on the control cabinet Switch on the NC...

Page 72: ...72 Transport and installation TNL20 DTE022DE 24 06 2021 Switching on the machine...

Page 73: ......

Page 74: ...INDEX Werke GmbH Co KG Hahn Tessky Plochinger Stra e 92 D 73730 Esslingen Fon 49 711 3191 0 Fax 49 711 3191 587 info index werke de www index werke de...

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